Compact disc separator module
By designing a compact disc separator module, using reasonable component layout and adjustment components, the existing disc separator cannot achieve minimization of size and convenient movement, meeting the safety requirements of the laboratory and ensuring the stability of the equipment.
Patent Information
- Application Number
- CN202421663546.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-15
AI Technical Summary
Existing disc separators cannot achieve minimizing size and convenient movement while ensuring the original functions of the equipment, and it is difficult to meet the safety requirements of the laboratory.
A compact disc separator module is designed to achieve the compactness and convenient movement of the module through the reasonable layout of components such as frame, disc separator, electrical control cabinet, feed pipeline, discharge pipeline, booster pump, sealed water pipeline and universal wheel.
On the premise of ensuring the original functions of the equipment, the module is minimized and conveniently moved, meeting the safety requirements of the laboratory, and ensuring the stability and safety of the module through adjustment components and universal wheels.
Smart Images
Figure CN222842283U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of disc-type separators, in particular to a compact disc-type separator module. Background Art
[0002] Biopharmaceutical laboratories are important places for biopharmaceutical research and development and production. Their layout characteristics have an important impact on the safety, efficiency and research and development quality of the laboratory. There are many types of equipment in biopharmaceutical laboratories, which need to be reasonably placed according to experimental needs and frequency of use. Some commonly used equipment should be placed in a location in the laboratory that is easy to operate to improve efficiency. In addition, equipment placement also needs to take into account factors such as space utilization, ventilation and heat dissipation to ensure stable, safe and reliable equipment performance.
[0003] Most of the existing disc separators cannot minimize their size while ensuring the original functions of the equipment, cannot be easily moved, and cannot meet all laboratory safety requirements.
[0004] In view of the above problems, a compact disc separator module is proposed. Utility Model Content
[0005] The utility model aims to provide a compact disc separator module, which solves the problems in the background technology that the size cannot be minimized under the premise of ensuring the original function of the equipment, cannot be conveniently moved and can meet all laboratory safety requirements.
[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a compact disc separator module, comprising a frame, a disc separator is fixedly connected to the middle position on the top of the frame, an electrical control cabinet is arranged behind the disc separator, a feed pipeline is fixedly connected to the top of the disc separator, a discharge pipeline is fixedly connected to the rear end of the top of the disc separator, a booster pump is arranged in the front right side of the electrical control cabinet, a shunt pipe is fixedly connected to the output end of the booster pump, a sealing water pipeline is fixedly connected to one end of the shunt pipe, and an opening water pipeline is fixedly connected to the other end of the shunt pipe, four adjustment components are arranged at the bottom of the frame, a sewage pipe is fixedly connected to the outside of the disc separator, and a touch screen is arranged on the top of the electrical control cabinet.
[0007] By adopting the above technical solution, the touch screen is arranged on the same side of the feed port and the discharge port for easy operation. The main function buttons are on the inclined surface for easier operation. The conventional electric control cabinet control screen and buttons are on the door panel, which limits the operating space. The traditional layout has a large space margin. This module minimizes the size while ensuring the original functions. The material inlet and outlet are arranged on the same side, and the operating waterway is arranged on the same side. The structure of the electrical control cabinet is also the main factor in saving space layout.
[0008] As a further description of the above technical solution: the adjustment assembly includes a threaded barrel, the tops of the four threaded barrels are fixedly connected to the frame, the threaded barrel is internally threaded with a threaded rod, the bottom of the threaded rod is fixedly connected to an adjustment foot, and the bottom of the adjustment foot is fixedly connected to an anti-slip pad.
[0009] By adopting the above technical solution, the entire module can be adjusted horizontally through the adjustment component, which is very important to the safety of the separator.
[0010] As a further description of the above technical solution: the bottom of the electrical control cabinet is fixedly connected to the top of the rack.
[0011] By adopting the above technical solution, the electrical control cabinet can be fixed.
[0012] As a further description of the above technical solution: a feed port is arranged at the end of the feed pipeline, and a discharge port is arranged at the end of the discharge pipeline.
[0013] By adopting the above technical solution, the inlet and outlet of the mixed liquid are convenient.
[0014] As a further description of the above technical solution: the outsides of the feed pipeline and the discharge pipeline are fixedly connected to a support frame, and the bottom of the support frame is fixedly connected to the frame.
[0015] By adopting the above technical solution, the feed pipeline and the discharge pipeline can be supported by the support frame.
[0016] As a further description of the above technical solution: the booster pump is fixedly connected to the top of the frame.
[0017] By adopting the above technical solution, the frame supports and fixes the booster pump through the mounting frame on the top.
[0018] As a further description of the above technical solution: the other ends of the sealing water pipeline and the opening water pipeline both penetrate and are fixedly connected to the disc separator.
[0019] By adopting the above technical solution, the sealed water pipeline is used for the equipment sealing function of the disc separator, and the open water pipeline is used for the silt removal function of the disc separator.
[0020] As a further description of the above technical solution: universal wheels are fixedly connected to the four corners of the bottom of the frame.
[0021] By adopting the above technical solution, the universal wheel is used for moving and fixing the entire module in the laboratory, and the universal wheel has a braking function.
[0022] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0023] 1. The utility model provides a compact disc separator module, which firstly realizes the movement and fixation of the entire module in the laboratory through the cooperation of universal wheels, threaded cylinders, threaded rods, anti-slip pads, adjustment feet and frames, and the entire module can be adjusted horizontally through adjustment components, which is very important to the safety of the separator.
[0024] 2. The utility model provides a compact disc separator module, which cooperates with each other through the feed pipeline, the discharge pipeline, the feed port, the discharge port, the electrical control cabinet, the sealing water pipeline and the opening water pipeline. The touch screen is arranged on the same side of the feed port and the discharge port for easy operation. The main function buttons are on the inclined surface for easier operation. The module minimizes the size while ensuring the original functions. The material inlet and outlet are arranged on the same side, and the operating water channel is arranged on the same side. The structure of the electrical control cabinet is also the main factor in saving space layout. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a front perspective view of the utility model;
[0026] Figure 2 It is a rear perspective view of the utility model;
[0027] Figure 3 It is a front view of the utility model.
[0028] In the figure: 1. Electrical control cabinet; 2. Disc separator; 3. Feed pipeline; 4. Discharge pipeline; 5. Frame; 6. Sealing water pipeline; 7. Opening water pipeline; 8. Universal wheel; 9. Adjustment foot; 10. Booster pump; 11. Drain pipe; 12. Touch screen; 13. Support frame; 14. Discharge port; 15. Feed port; 16. Threaded barrel; 17. Threaded rod; 18. Anti-slip pad; 19. Diverter pipe. DETAILED DESCRIPTION
[0029] The following will refer to the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] In order to further understand the content of the utility model, the utility model is described in detail with reference to the accompanying drawings.
[0031] Reference Figure 1 , Figure 2 and Figure 3The utility model discloses a compact disc separator module, including a frame 5, a disc separator 2 is fixedly connected to the middle position of the top of the frame 5, the disc separator 2 is an industrial centrifuge for clarifying and separating liquids, and also belongs to a type of vertical centrifuge. Because there is a group of discs stacked together in its drum, it is also called a disc centrifuge. Its drum is driven by a motor through a vertical shaft and rotates at high speed. An electrical control cabinet 1 is arranged behind the disc separator 2. All control components are integrated in the cabinet, which is mainly responsible for: frequency conversion starting of the disc separator 2, power supply to the booster pump 10, logic control to open the water pipeline 7 and the sealing water pipeline 6. A feed pipeline 3 is fixedly connected to the top of the disc separator 2. It is the main pipeline for feeding the disc separator 2, which includes a flow regulating valve, a flow meter, a pipeline sight glass, etc. A discharge pipeline 4 is fixedly connected to the top rear end of the disc separator 2. The separated liquid discharge pipeline 4 includes a pressure regulating valve, a pressure gauge, a pipeline sight glass, etc. The front right side of the electrical control cabinet 1 A booster pump 10 is provided on the side to increase and stabilize the water supply pressure of the sealing water pipeline 6 and the opening water pipeline 7. The output end of the booster pump 10 is fixedly connected to a shunt pipe 19 to achieve a connecting effect. One end of the shunt pipe 19 is fixedly connected to the sealing water pipeline 6 for the equipment sealing function of the disc separator 2. The other end of the shunt pipe 19 is fixedly connected to the opening water pipeline 7 for the silt removal function of the disc separator 2. Four adjustment components are provided at the bottom of the frame 5. A sewage pipe 11 is fixedly connected to the outside of the disc separator 2 for convenient silt removal. A touch screen 12 is provided on the top of the electrical control cabinet 1. The touch screen 12 is arranged on the same side of the inlet and outlet for easy operation.
[0032] Reference Figure 3 The adjustment component includes a threaded barrel 16, the tops of the four threaded barrels 16 are fixedly connected to the frame 5, the threaded barrel 16 is internally threaded with a threaded rod 17, the bottom of the threaded rod 17 is fixedly connected to an adjustment foot 9, and the bottom of the adjustment foot 9 is fixedly connected to an anti-slip pad 18. The entire module can be adjusted horizontally through the adjustment component, which is crucial to the safety of the disc separator 2.
[0033] Reference Figure 1 , Figure 2 and Figure 3 The bottom of the electrical control cabinet 1 is fixedly connected to the top of the frame 5, which plays a fixing effect on the electrical control cabinet 1. A feed port 15 is provided at the end of the feed pipeline 3, and a discharge port 14 is provided at the end of the discharge pipeline 4. The feed pipeline 3 and the discharge pipeline 4 are fixedly connected to the outside with a support frame 13, and the bottom of the support frame 13 is fixedly connected to the frame 5. The support frame 13 plays a supporting role. The booster pump 10 is fixedly connected to the top of the frame 5. The other ends of the sealing water pipeline 6 and the opening water pipeline 7 are both penetrated and fixedly connected to the disc separator 2. The four corners of the bottom of the frame 5 are fixedly connected with universal wheels 8, and the universal wheels 8 are used to move and fix the entire module in the laboratory.
[0034] Working principle: When in use, first push the equipment to the laboratory, and adjust the level of each module by turning the adjusting foot 9; start the disc separator 2 through the electrical control cabinet 1, and after reaching the rated speed, the mixed liquid enters the disc separator 2 through the feed pipeline 3 for separation, and the separated liquid is discharged from the discharge pipeline 4. During the material separation process, the booster pump 10, the sealing water pipeline 6 and the opening water pipeline 7 are logically controlled by the electrical control cabinet 1 to achieve the key functions of discharge and sealing. In terms of layout, the material inlet and outlet are arranged on the same side, and the operating water circuit is arranged on the same side. The structure of the electrical control cabinet 1 is also the main factor in saving space layout.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A compact disc separator module, comprising a frame (5), characterized in that: A disc separator (2) is fixedly connected to the middle position of the top of the frame (5); an electrical control cabinet (1) is arranged behind the disc separator (2); a feed pipeline (3) is fixedly connected to the top of the disc separator (2); a discharge pipeline (4) is fixedly connected to the rear end of the top of the disc separator (2); a booster pump (10) is arranged at the front right side of the electrical control cabinet (1); a shunt pipe (19) is fixedly connected to the output end of the booster pump (10); one end of the shunt pipe (19) is fixedly connected to a sealing water pipeline (6); and the other end of the shunt pipe (19) is fixedly connected to an opening water pipeline (7); four adjustment components are arranged at the bottom of the frame (5); a sewage pipe (11) is fixedly connected to the outside of the disc separator (2); and a touch screen (12) is arranged on the top of the electrical control cabinet (1).
2. A compact disc separator module according to claim 1, characterized in that: The adjustment assembly comprises a threaded barrel (16), the tops of the four threaded barrels (16) are fixedly connected to the frame (5), the threaded barrel (16) is internally threaded with a threaded rod (17), the bottom of the threaded rod (17) is fixedly connected to an adjustment foot (9), and the bottom of the adjustment foot (9) is fixedly connected to an anti-slip pad (18).
3. A compact disc separator module according to claim 1, characterized in that: The bottom of the electrical control cabinet (1) is fixedly connected to the top of the frame (5).
4. A compact disc separator module according to claim 1, characterized in that: The end of the feed pipeline (3) is provided with a feed port (15), and the end of the discharge pipeline (4) is provided with a discharge port (14).
5. A compact disc separator module according to claim 1, characterized in that: The outsides of the feed pipeline (3) and the discharge pipeline (4) are both fixedly connected to a support frame (13), and the bottom of the support frame (13) is fixedly connected to the frame (5).
6. A compact disc separator module according to claim 1, characterized in that: The booster pump (10) is fixedly connected to the top of the frame (5).
7. A compact disc separator module according to claim 1, characterized in that: The other ends of the sealing water pipeline (6) and the opening water pipeline (7) both penetrate through and are fixedly connected to the disc separator (2).
8. A compact disc separator module according to claim 1, characterized in that: Universal wheels (8) are fixedly connected to the four corners of the bottom of the frame (5).