Industrial product detection equipment
By using an image acquisition device and a hydraulic cylinder-driven sorting device in industrial product detection equipment, the problems of complex structure and cumbersome operation of the detection device in the prior art are solved, and the detection efficiency is improved and the sorting process is simplified.
Patent Information
- Application Number
- CN202421631473.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing plastic product testing device has complex structure and cumbersome operation, which affects the detection efficiency.
An industrial product detection equipment is designed, using an image acquisition device for appearance analysis, and the industrial product is transported to the detection box through a conveyor belt and sensor, and the sorting device is driven by a hydraulic cylinder to guide the qualified and unqualified products to different areas respectively.
The inspection process is simplified and fast, the inspection efficiency is improved, the sorting process is simplified, and labor costs are reduced.
Smart Images

Figure CN222842579U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection equipment, in particular to industrial product detection equipment. Background Art
[0002] There are many types of testing equipment. There are many commonly used testing equipment in factories, including measuring equipment calipers, balances, dotting machines, etc. In addition, there are quality inspection and analysis instruments, material inspection, packaging inspection equipment, etc. are also common inspection equipment. In the packaging process, the more common ones are packaging material detectors, metal detection equipment, non-metallic detection equipment, and non-destructive testing equipment. With the development of the times, various high-tech products are constantly updated, in order to prevent unqualified production products from being released to the market. The use of testing equipment is very necessary, it can effectively reduce the flow of products that do not meet national standards into the market.
[0003] A plastic product inspection device disclosed in the Chinese utility model patent application disclosure CN 211613466 U includes a first conveyor, a fixed frame, an industrial camera, a fill light, a first turner, a second turner, a support base, a support seat, a fixed plate, a support plate, a second conveyor, a third conveyor, a positioning element, an image acquisition chip and a computer processing system, wherein the industrial camera is fixedly installed at a position directly above the first conveyor through the fixed frame, and the industrial camera is used to collect images of plastic products conveyed by the first conveyor. The utility model adopts visual inspection technology to replace the traditional subjective judgment method to inspect plastic products, integrates intelligent control and automatic screening, can greatly save labor costs, effectively avoid damage to plastic products or surface scratches during sorting, and meet the needs of fast, accurate, safe and non-destructive inspection and screening, but the plastic product inspection device has a relatively complex structure through the first turner and the second turner, and the operation is relatively complex during the sorting process, which affects the inspection efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide an industrial product detection device to solve the problems raised by the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An industrial product testing device, comprising:
[0007] A shell, a plurality of legs are arranged at the bottom end of the shell, a control panel is arranged on one side of the shell, a driving motor is arranged on one side of one end of the shell, a driving shaft is arranged at the output end of the driving motor, a conveyor belt is arranged on the surface of the driving shaft, a driven shaft is arranged at the other end of the conveyor belt, a detection box is arranged at the top end of the shell, an image acquisition device is arranged in the middle of the top end of the detection box, fill lights are arranged on both sides of the top end of the detection box, guide devices are arranged on both sides of the top end of the shell, sensors are arranged on both sides of the other end of the shell, and a sorting device is arranged at the other end of the shell.
[0008] Preferably, a plurality of legs are evenly and fixedly connected to the bottom end of the shell, and a control panel is fixedly connected to one side of the shell.
[0009] Preferably, a driving motor is fixedly connected to one side of one end of the shell, the output end of the driving motor is connected to a driving shaft through a spline, a conveyor belt is wrapped around the surface of the driving shaft, a driven shaft is wrapped around the other end of the conveyor belt, and both ends of the driven shaft are rotatably connected to both sides of the shell.
[0010] Preferably, a detection box is fixedly connected to the middle of the top of the shell, an image acquisition device is fixedly connected to the middle of the top of the detection box, and fill lights are fixedly connected to both sides of the top of the detection box.
[0011] Preferably, both sides of the top end of the shell are fixedly connected with a guide device, and the guide device consists of a fixed block, a fixed rod, a spring and a guide rod.
[0012] Preferably, the bottom end of the fixed block is fixedly connected to a fixed rod, one side of the bottom end of the fixed block is fixedly connected to a first pillar, the bottom end of the fixed rod is fixedly connected to a limiting block, the surface of the fixed rod is rotatably connected to a guide rod, the top end of the guide rod is fixedly connected to a second pillar, the bottom end of the guide rod is fixedly connected to a protrusion, and the protrusion and the limiting block are cooperatively connected.
[0013] Preferably, a spring is sleeved on the surface of the fixing rod, one end of the spring abuts against the surface of the first support column, and the other end of the spring abuts against the surface of the second support column.
[0014] Preferably, sensors are fixedly connected to both sides of the other end of the shell, and a sorting device is fixedly connected to the other end of the shell, and the sorting device consists of a bottom plate, a first guide rail, a second guide rail, a baffle and a hydraulic cylinder.
[0015] Preferably, one side of the base plate is fixedly connected to a first guide rail, the other side of the base plate is fixedly connected to a second guide rail, the middle of the top end of the base plate is fixedly connected to a first rotating shaft, the surface of the first rotating shaft is rotatably connected to a baffle, and one end of the baffle is fixedly connected to a connecting block.
[0016] Preferably, a second rotating shaft is fixedly connected below the top of the base plate, the top of the second rotating shaft is rotatably connected to a support plate, the top of the support plate is fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder is threadedly connected to an adjusting nut, the other end of the adjusting nut is rotatably connected to a connecting seat, and the other end of the connecting seat is rotatably connected to one side of the connecting block.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The utility model is provided with a sorting device. When in use, the image acquisition device is used to acquire images of industrial products and then analyze their appearance to detect whether they are qualified products. Then, when the industrial products are conveyed through the sensor by the conveyor belt, the sensor transmits a signal to the hydraulic cylinder to work. If they are qualified products, the hydraulic cylinder drives the baffle to close the second guide rail and open the first guide rail to allow the industrial products to enter the qualified product area. If they are unqualified products, the second guide rail will be opened and the first guide rail will be closed to allow the industrial products to enter the unqualified product area, thereby achieving a more convenient and quick detection process, and also achieving a simpler sorting process, thereby greatly improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the shell of the utility model;
[0021] Figure 3 This is a schematic diagram of the limit block structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the guide device of the utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the sorting device of the utility model;
[0024] Figure 6 This is a schematic diagram of the hydraulic cylinder structure of the utility model.
[0025] In the figure: 1, shell; 2, support leg; 201, control panel; 3, driving motor; 4, active shaft; 5, conveyor belt; 6, driven shaft; 7, detection box; 8, image acquisition device; 9, fill light; 10, guide device; 1001, fixed block; 1002, fixed rod; 1003, limit block; 1004, spring; 1005, guide rod; 1006, bump; 1007, first pillar; 1008, second pillar; 11, sensor; 12, sorting device; 1201, bottom plate; 1202, first guide rail; 1203, second guide rail; 1204, first rotating shaft; 1205, baffle; 1206, connecting block; 1207, second rotating shaft; 1208, support plate; 1209, hydraulic cylinder; 1210, adjusting nut; 1211, connecting seat. DETAILED DESCRIPTION
[0026] In order to more clearly explain the overall concept of the utility model, the following is a detailed description in the form of examples in conjunction with the accompanying drawings.
[0027] Embodiment 1:
[0028] See also Figures 1 to 6 The utility model provides a technical solution: an industrial product detection device, comprising:
[0029] A shell body 1 is provided with a plurality of legs 2 at the bottom end of the shell body 1, a control panel 201 is provided on one side of the shell body 1, a driving motor 3 is provided on one side of one end of the shell body 1, a driving shaft 4 is provided at the output end of the driving motor 3, a conveyor belt 5 is provided on the surface of the driving shaft 4, a driven shaft 6 is provided at the other end of the conveyor belt 5, a detection box 7 is provided at the top end of the shell body 1, an image acquisition device 8 is provided at the middle of the top end of the detection box 7, fill lights 9 are provided on both sides of the top end of the detection box 7, guide devices 10 are provided on both sides of the top end of the shell body 1, sensors 11 are provided on both sides of the other end of the shell body 1, and a sorting device 12 is provided at the other end of the shell body 1.
[0030] By setting the sorting device 12, the sorting device 12 is fixedly connected to one end of the shell 1 when in use, so as to achieve the effect of completing the sorting at the same time after the industrial products are inspected, thereby achieving the effect of saving labor costs, time and labor.
[0031] Embodiment 2:
[0032] like Figure 3 to Figure 4 As shown, the structure of an industrial product detection device disclosed in the second embodiment of the present utility model is basically the same as that in the first embodiment, except that:
[0033] A plurality of legs 2 are evenly and fixedly connected to the bottom end of the shell 1 , and a control panel 201 is fixedly connected to one side of the shell 1 .
[0034] A driving motor 3 is fixedly connected to one side of one end of the shell 1, and the output end of the driving motor 3 is connected to a driving shaft 4 through a spline. A conveyor belt 5 is wound around the surface of the driving shaft 4, and a driven shaft 6 is wound around the other end of the conveyor belt 5. Both ends of the driven shaft 6 are rotatably connected to both sides of the shell 1.
[0035] A detection box 7 is fixedly connected to the middle of the top of the housing 1 , an image acquisition device 8 is fixedly connected to the middle of the top of the detection box 7 , and fill lights 9 are fixedly connected to both sides of the top of the detection box 7 .
[0036] Both sides of the top of the housing 1 are fixedly connected with a guide device 10 , and the guide device 10 is composed of a fixed block 1001 , a fixed rod 1002 , a spring 1004 and a guide rod 1005 .
[0037] The bottom end of the fixed block 1001 is fixedly connected to a fixed rod 1002, one side of the bottom end of the fixed block 1001 is fixedly connected to a first pillar 1007, the bottom end of the fixed rod 1002 is fixedly connected to a limiting block 1003, the surface of the fixed rod 1002 is rotatably connected to a guide rod 1005, the top end of the guide rod 1005 is fixedly connected to a second pillar 1008, the bottom end of the guide rod 1005 is fixedly connected to a protrusion 1006, and the protrusion 1006 and the limiting block 1003 are connected with each other.
[0038] A spring 1004 is sleeved on the surface of the fixing rod 1002 , one end of the spring 1004 abuts against the surface of the first support 1007 , and the other end of the spring 1004 abuts against the surface of the second support 1008 .
[0039] By setting the guide device 10, when in use, the guide device 10 is fixedly connected to both sides of the top of the shell 1, and the guide device 10 is located at the entrance of the detection box 7, so as to achieve the effect of ensuring that the industrial products are centered when they are conveyed from the surface of the conveyor belt 5 into the interior of the detection box 7, thereby achieving the effect of the image acquisition device 8 capturing clearer images during operation, thereby improving the accuracy of the detection data.
[0040] Embodiment three:
[0041] like Figures 5 and 6 As shown, the structure of an industrial product inspection device disclosed in the third embodiment of the present utility model is basically the same as that in the second embodiment, except that:
[0042] Sensors 11 are fixedly connected to both sides of the other end of the shell 1. A sorting device 12 is fixedly connected to the other end of the shell 1. The sorting device 12 consists of a bottom plate 1201, a first guide rail 1202, a second guide rail 1203, a baffle 1205 and a hydraulic cylinder 1209.
[0043] A first guide rail 1202 is fixedly connected to one side of the bottom plate 1201, a second guide rail 1203 is fixedly connected to the other side of the bottom plate 1201, a first rotating shaft 1204 is fixedly connected to the middle of the top of the bottom plate 1201, a baffle 1205 is rotatably connected to the surface of the first rotating shaft 1204, and a connecting block 1206 is fixedly connected to one end of the baffle 1205.
[0044] A second rotating shaft 1207 is fixedly connected below the top of the base plate 1201, and a support plate 1208 is rotatably connected to the top of the second rotating shaft 1207. A hydraulic cylinder 1209 is fixedly connected to the top of the support plate 1208. An adjusting nut 1210 is threadedly connected to the output end of the hydraulic cylinder 1209, and the other end of the adjusting nut 1210 is rotatably connected to a connecting seat 1211, and the other end of the connecting seat 1211 is rotatably connected to one side of the connecting block 1206.
[0045] Through the setting of the sorting device 12, when in use, the image acquisition device 8 is used to capture the image of the industrial product and then perform appearance analysis to detect whether it is a qualified product. Then, when the industrial product is conveyed through the sensor 11 by the conveyor belt 5, the sensor 11 transmits a signal to the hydraulic cylinder 1209 to work. If it is a qualified product, the hydraulic cylinder 1209 drives the baffle 1205 to close the second guide rail 1203 and open the first guide rail 1202 to allow the industrial product to enter the qualified product area. If it is an unqualified product, the second guide rail 1203 will be opened and the first guide rail 1202 will be closed to allow the industrial product to enter the unqualified product area, thereby achieving a more convenient and quick detection process, and also achieving a simpler sorting process, greatly improving the detection efficiency.
[0046] The specific scheme is as follows: first, the device is turned on through the control panel 201 to start working, and then the industrial products to be tested are placed on the surface of the conveyor belt 5 in turn. The conveyor belt 5 conveys the industrial products to the inside of the detection box 7 for image acquisition by the image acquisition device 8. Through the setting of the guide device 10, the guide device 10 is fixedly connected to both sides of the top of the shell 1 when in use, and the guide device 10 is located at the entrance of the detection box 7, so as to achieve the effect of ensuring that the industrial products are centered when the industrial products are conveyed from the surface of the conveyor belt 5 to the inside of the detection box 7, thereby achieving the effect of clearer image acquisition by the image acquisition device 8 during the working process, thereby improving the accuracy of the detection data, and then the industrial products are sorted by the sensor 11 and finally by the sorting device 12. Sorting; through the setting of the sorting device 12, when in use, the image acquisition device 8 is used to capture the image of the industrial product and then perform appearance analysis to detect whether it is a qualified product. Then, when the industrial product is conveyed through the sensor 11 by the conveyor belt 5, the sensor 11 transmits a signal to the hydraulic cylinder 1209 to work. If it is a qualified product, the hydraulic cylinder 1209 drives the baffle 1205 to close the second guide rail 1203 and open the first guide rail 1202 to allow the industrial product to enter the qualified product area. If it is an unqualified product, the second guide rail 1203 will be opened and the first guide rail 1202 will be closed to allow the industrial product to enter the unqualified product area, thereby achieving a more convenient and quick detection process, and also achieving a simpler sorting process, greatly improving the detection efficiency.
[0047] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0048] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. An industrial product testing device, characterized in that: include: A shell (1), wherein a plurality of legs (2) are arranged at the bottom end of the shell (1), a control panel (201) is arranged on one side of the shell (1), a driving motor (3) is arranged on one side of one end of the shell (1), a driving shaft (4) is arranged at the output end of the driving motor (3), a conveyor belt (5) is arranged on the surface of the driving shaft (4), a driven shaft (6) is arranged at the other end of the conveyor belt (5), a detection box (7) is arranged at the top end of the shell (1), an image acquisition device (8) is arranged at the middle of the top end of the detection box (7), fill lights (9) are arranged on both sides of the top end of the detection box (7), a guide device (10) is arranged on both sides of the top end of the shell (1), sensors (11) are arranged on both sides of the other end of the shell (1), and a sorting device (12) is arranged at the other end of the shell (1).
2. The industrial product inspection device according to claim 1, characterized in that: A plurality of legs (2) are evenly and fixedly connected to the bottom end of the shell (1), and a control panel (201) is fixedly connected to one side of the shell (1).
3. The industrial product inspection device according to claim 2, characterized in that: A driving motor (3) is fixedly connected to one side of one end of the housing (1); the output end of the driving motor (3) is connected to a driving shaft (4) via a spline; a conveyor belt (5) is wound around the surface of the driving shaft (4); a driven shaft (6) is wound around the other end of the conveyor belt (5); and both ends of the driven shaft (6) are rotatably connected to two sides of the housing (1).
4. The industrial product inspection device according to claim 3, characterized in that: A detection box (7) is fixedly connected to the middle of the top of the housing (1), an image acquisition device (8) is fixedly connected to the middle of the top of the detection box (7), and fill lights (9) are fixedly connected to both sides of the top of the detection box (7).
5. The industrial product inspection device according to claim 4, characterized in that: Both sides of the top end of the housing (1) are fixedly connected with a guide device (10), and the guide device (10) is composed of a fixed block (1001), a fixed rod (1002), a spring (1004) and a guide rod (1005).
6. The industrial product inspection device according to claim 5, characterized in that: The bottom end of the fixed block (1001) is fixedly connected to a fixed rod (1002), one side of the bottom end of the fixed block (1001) is fixedly connected to a first pillar (1007), the bottom end of the fixed rod (1002) is fixedly connected to a limiting block (1003), the surface of the fixed rod (1002) is rotatably connected to a guide rod (1005), the top end of the guide rod (1005) is fixedly connected to a second pillar (1008), the bottom end of the guide rod (1005) is fixedly connected to a protrusion (1006), and the protrusion (1006) and the limiting block (1003) are connected in a cooperative manner.
7. The industrial product inspection device according to claim 6, characterized in that: A spring (1004) is sleeved on the surface of the fixing rod (1002), one end of the spring (1004) abuts against the surface of the first support (1007), and the other end of the spring (1004) abuts against the surface of the second support (1008).
8. The industrial product inspection device according to claim 1, characterized in that: Sensors (11) are fixedly connected to both sides of the other end of the shell (1), and a sorting device (12) is fixedly connected to the other end of the shell (1), and the sorting device (12) is composed of a bottom plate (1201), a first guide rail (1202), a second guide rail (1203), a baffle (1205) and a hydraulic cylinder (1209).
9. The industrial product inspection device according to claim 8, characterized in that: One side of the bottom plate (1201) is fixedly connected to a first guide rail (1202), the other side of the bottom plate (1201) is fixedly connected to a second guide rail (1203), the middle part of the top end of the bottom plate (1201) is fixedly connected to a first rotating shaft (1204), the surface of the first rotating shaft (1204) is rotatably connected to a baffle (1205), and one end of the baffle (1205) is fixedly connected to a connecting block (1206).
10. The industrial product inspection device according to claim 9, characterized in that: A second rotating shaft (1207) is fixedly connected below the top of the base plate (1201); the top of the second rotating shaft (1207) is rotatably connected to a support plate (1208); the top of the support plate (1208) is fixedly connected to a hydraulic cylinder (1209); an adjusting nut (1210) is threadedly connected to the output end of the hydraulic cylinder (1209); the other end of the adjusting nut (1210) is rotatably connected to a connecting seat (1211); the other end of the connecting seat (1211) is rotatably connected to one side of the connecting block (1206).
Citation Information
Patent Citations
Aged plastic product detection device
CN211613466U