Slitting machine with cutter convenient to replace
By designing detachable tools and disassembly components in longitudinal shears, independent installation and rapid disassembly of the tool are achieved, and the problem of inconvenience in replacement and maintenance caused by the overall installation of blades and tool rods in the prior art is solved, and work efficiency and operational safety are improved.
Patent Information
- Application Number
- CN202421365254.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-14
AI Technical Summary
In existing longitudinal shears, the blade and the tool rod need to be installed as a whole, resulting in inconvenient replacement and maintenance and affecting work efficiency.
A longitudinal shearer consisting of a detachable tool and disassembly assembly is designed, which can be installed and disassembled independently, and can be quickly disassembled by spring fixation and gear system.
It realizes convenient replacement and maintenance of tools, improves operating safety and work efficiency, and solves the inconvenience caused by the overall installation of blades and tool rods in the prior art.
Smart Images

Figure CN222843242U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slitting machines, in particular to a slitting machine which is convenient for replacing cutters. Background Art
[0002] Slitting machine, also known as slitting line, slitting machine or slitting machine, is a metal slitting equipment, mainly used for longitudinal shearing of metal coils. Slitting machine is a kind of equipment specially used for uncoiling, slitting and winding metal coils into coils of required width. It is suitable for transformers, motors, home appliances, automobiles, building materials, packaging and other industries. It can cut metal strips longitudinally and rewind the slit narrow strips into coils.
[0003] The investigation found that in the prior art, it is often necessary to install the blade and the tool rod as a whole before installing the tool rod to the designated rotating end, and independent installation is impossible. For example, a longitudinal shearing machine for replacing tools of different sizes with publication number CN219852357U has a blade and a tool rod of an integral design. This installation method requires the blade and the tool rod to be installed as a whole before installation. The installation process is cumbersome and independent installation is impossible. Moreover, when the blade on the tool rod needs to be removed for maintenance, the entire device needs to be removed. The replacement and maintenance of the blade is inconvenient, which affects the maintenance work efficiency. The consideration is not comprehensive enough. Therefore, in view of this, the existing structure and deficiencies are studied and improved, and a longitudinal shearing machine that is easy to replace tools is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a slitting machine which is convenient for replacing cutters, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a longitudinal shearing machine which is convenient for replacing cutting tools, comprising a workbench, a feeding roll, a tensioning roller, a cutting shaft and a receiving roll are installed on the top of the workbench in sequence from the feeding end to the receiving end, a plurality of groups of detachable cutting tools are installed on the cutting shaft, and a separate disassembly component for disassembling the detachable cutting tools is also provided, the detachable cutting tools comprise a fixed box body fixed on both sides of one end, a pull rod passes through one side of the fixed box body, a fixed block is fixed at one end of the pull rod, two first springs are fixed between the fixed block and the inner wall of the fixed box body, the engaging part of the fixed block protrudes out of the fixed box body, and fixing holes are respectively opened on both sides of the other end of the fixed box body, and after the two detachable cutting tools are spliced, the fixed block is inserted into the fixing hole for fixing.
[0006] Preferably, the disassembly assembly includes a disassembly box body for fixing parts, a main gear is slidably connected to the middle position inside the disassembly box body, a push rod is fixed to the top of the main gear and passes through the top of the disassembly box body, a second spring is fixed between the push rod and the disassembly box body, and a meshing gear is meshed on both sides of the main gear respectively, and the meshing gears are rotatably connected to the inside of the disassembly box body, a toggle rod is fixed to one side of the meshing gear, and a hook is fixed to the bottom of the toggle rod, and the hook is inserted into the pull ring at one end of the pull rod for use.
[0007] Preferably, the surface of the fixing block inserted into the fixing hole is designed to be arc-shaped, and the hook is designed to be L-shaped.
[0008] Preferably, a positioning protrusion is provided on the inner side of the detachable tool, and a plurality of positioning holes are symmetrically and evenly distributed on the surface of the tool shaft, and the positioning protrusion is inserted into the positioning hole for positioning.
[0009] Preferably, the tensioning rollers are provided at two locations and are staggered, and a plurality of anti-skid protrusions are evenly distributed on the circumference of the tensioning roller surface.
[0010] Preferably, a material transport roller group is installed between the brackets on the front and rear sides of the knife shaft.
[0011] Preferably, the workbench is provided with two fixed blocks at both sides of the receiving roll, and a waste box is arranged between the two blocks.
[0012] Preferably, the detachable tool is made of cemented carbide.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model provides a longitudinal shearing machine which is convenient for replacing cutting tools. A detachable cutting tool is arranged. A group of cutting areas is composed of two detachable cutting tools spliced on a cutting shaft. The fixing block moves and enters the fixing hole through the elastic force generated by the spring to complete the engagement. This design makes the detachable cutting tool easy to install and has a good fixing effect. When it needs to be replaced, it is removed using a disassembly assembly, which ensures the safety of operation and the convenience of cutting tool replacement. It solves the existing problem that the blade and the cutting rod need to be installed as a whole before installation, the installation process is cumbersome, and independent installation cannot be performed.
[0015] 2. The utility model provides a slitting machine that is convenient for replacing knives. A disassembly assembly is provided. By moving the hook at the bottom of the toggle rod, the pull rod and the fixing block at the top are pulled out of the fixing hole, and the upper and lower operations are performed simultaneously to complete the disassembly between the two detachable knives. The disassembly process is simple to operate, and the assembly is universal. All detachable knives on the knife shaft can be disassembled, which solves the existing problem that when the blade on the knife rod needs to be disassembled for maintenance, the entire device needs to be disassembled, the blade replacement and maintenance are inconvenient, and the maintenance work efficiency is affected. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional structural schematic diagram of a slitting machine that is convenient for replacing cutters according to the utility model;
[0017] Figure 2 This is a top view of a slitting machine that is convenient for replacing cutters according to the utility model;
[0018] Figure 3 This is a three-dimensional cross-sectional view of some components of a slitting machine that is convenient for replacing cutters according to the utility model;
[0019] Figure 4 This is a top view of a sectional view of a detachable cutter for a slitting machine that is convenient for replacing cutters according to the utility model;
[0020] Figure 5 This is a three-dimensional structural diagram of a detachable cutter for a slitting machine that is convenient for replacing cutters according to the utility model;
[0021] Figure 6 This is a front view cross-sectional view of a disassembly assembly of a slitting machine for easy replacement of cutters according to the utility model;
[0022] Figure 7 The utility model is a front view cross-sectional view of a disassembly assembly of a longitudinal shearing machine for facilitating the replacement of cutters and a detachable cutter.
[0023] In the figure: 1. workbench; 101. bracket; 102. clamping block; 2. discharging roll; 3. tensioning roller; 301. anti-skid protrusion; 4. knife shaft; 401. positioning hole; 402. material transport roller group; 5. detachable knife; 501. fixed box body; 502. pull rod; 503. fixed block; 504. first spring; 505. fixed hole; 506. positioning protrusion; 6. material collection roll; 7. waste box; 8. disassembly assembly; 801. disassembly box body; 8011. handle; 802. main gear; 803. push rod; 804. second spring; 805. meshing gear; 806. toggle rod; 8061. hook. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.
[0026] Combination Figure 1-Figure 7 The utility model is a longitudinal shearing machine which is convenient for replacing cutting tools, comprising a workbench 1, on the top of the workbench 1, a discharging roll 2, a tensioning roller 3, a cutting shaft 4 and a collecting roll 6 are installed, symmetrically distributed brackets 101 are used in sequence from the feeding end to the receiving end, a plurality of groups of detachable cutting tools 5 are installed on the cutting shaft 4, and a disassembly component 8 for disassembling the detachable cutting tools 5 is also separately provided, the detachable cutting tool 5 comprises a fixed box body 501 fixed on both sides of one end, a pull rod 502 passes through one side of the fixed box body 501, a fixed block 503 is fixed at one end of the pull rod 502, two first springs 504 are fixed between the fixed block 503 and the inner wall of the fixed box body 501, the engaging part of the fixed block 503 protrudes from the fixed box body 501, and fixing holes 505 are respectively opened on both sides of the other end of the fixed box body 501, after the two detachable cutting tools 5 are spliced, the fixed block 503 is inserted into the fixing hole 505 for fixing.
[0027] Specifically, in actual use of this case, the two detachable tools 5 are distributed left and right along the tool shaft 4 and engage with each other. When the fixed block 503 contacts the other detachable tool 5, it is squeezed and compressed backwards, and the first spring 504 is squeezed. The pull rod 502 on the rear side of the fixed block 503 slides in the opening of the fixed box body 501. When the two detachable tools 5 are assembled, the fixed block 503 moves to the fixed hole 505, and the elastic force of the first spring 504 makes it rebound into the fixed hole 505 to complete the engagement. This design makes the detachable tool 5 easy to install and has a good fixing effect. When it needs to be replaced, it is removed using the disassembly component 8, which ensures the safety of operation and the convenience of tool replacement. The material is adjusted in tension by the tensioning roller 3 from the discharge roll 2 and then passed through the tool shaft 4, and is wound up by the receiving roll 6 through the cutting of the detachable tool 5.
[0028] Combination Figure 6-Figure 7The disassembly assembly 8 includes a disassembly box body 801 for fixing parts, a main gear 802 is slidably connected to the middle position of the disassembly box body 801, a push rod 803 is fixed on the top of the main gear 802 and passes through the top of the disassembly box body 801, a second spring 804 is fixed between the push rod 803 and the disassembly box body 801, and a meshing gear 805 is meshed on both sides of the main gear 802. The meshing gear 805 is rotatably connected to the inside of the disassembly box body 801, a toggle rod 806 is fixed on one side of the meshing gear 805, and a hook 8061 is fixed at the bottom of the toggle rod 806. The hook 8061 is inserted into the pull ring at one end of the pull rod 502 for use. When the detachable tool 5 needs to be disassembled, the two hooks 8061 are inserted into the pull ring at one end of the pull rod 502, and the index finger and the middle finger hold a lifting hook. Hand 8011, the ring finger and the little finger hold the other handle 8011, and the thumb is used to press the push rod 803. The push rod 803 is pressed down to compress the second spring 804, and the main gear 802 at the bottom of the push rod 803 is also compressed downward, and moves inside the disassembly box body 801, and the meshing gear 805 meshing with the main gear 802 rotates, driving the toggle rod 806 to rotate, and the bottom hook 8061 rotates accordingly, so that the pull ring on the pull rod 502 translates while sliding on the inner wall of the hook 8061, the pull rod 502 is pulled out, and the fixing block 503 on the top of the pull rod 502 is also pulled out of the fixing hole 505, and the disassembly between the two detachable knives 5 is completed by the upper and lower operations at the same time. The disassembly process is simple to operate and the components are universal, and all the detachable knives 5 on the knife shaft 4 can be disassembled.
[0029] Combination Figure 4-Figure 5 The surface of the fixing block 503 inserted into the fixing hole 505 is designed to be arc-shaped, and the hook 8061 is designed to be L-shaped. The side of the fixing block 503 inserted into the fixing hole 505 is designed to be arc-shaped, which is convenient for compressing the two detachable tools 5 when they are first spliced together, thereby improving the smoothness of the fixing process. The hook 8061 is designed to be L-shaped, which makes it more convenient to move the pull rod 502 and provide support after removal. The detachable tool 5 can be hung on the hook 8061 without having to be taken separately.
[0030] A positioning protrusion 506 is provided on the inner side of the detachable tool 5, and a plurality of positioning holes 401 are symmetrically and evenly distributed on the surface of the tool shaft 4. The positioning protrusion 506 is inserted into the positioning hole 401 for positioning. A positioning protrusion 506 is provided on the inner side of the detachable tool 5, and is inserted into the shaft rod of the positioning hole 401 for positioning. After the two detachable tools 5 are engaged, this design can make the detachable tool 5 more stably fixed on the tool shaft 4, and a plurality of positioning holes 401 are locally distributed on the positioning hole 401, and the spacing of the detachable tool 5 can be adjusted according to production requirements to cut materials of different widths.
[0031] The detachable tool 5 is made of cemented carbide material, which has high hardness and good wear resistance. The detachable tool 5 made of this material can well complete the cutting of materials, adapt to high-intensity working environments, and improve the cutting efficiency of materials.
[0032] Combination Figure 1-Figure 3 There are two tensioning rollers 3, which are staggered. There are multiple anti-skid protrusions 301 evenly distributed on the circumference of the tensioning roller 3. The staggered tensioning roller 3 helps to tension the material, and there are multiple anti-skid protrusions 301 evenly distributed on the circumference of the tensioning roller 3, which increases the friction and helps to transport the material.
[0033] A material transport roller group 402 is installed on both sides of the front and rear of the knife shaft 4 between the bracket 101. On the mounting frame of the knife shaft 4, a material transport roller group 402 is installed on the front and rear of the knife shaft 4, which is convenient for automatic transportation of materials, improves production efficiency, and can also effectively improve cutting efficiency.
[0034] Two clamping blocks 102 are fixed on both sides of the workbench 1 at the material receiving roll 6, and a waste box 7 is arranged between the two clamping blocks 102. The clamping blocks 102 are fixed on the material receiving roll 6 on both sides of the workbench 1, and the waste box 7 is placed, so that the edge materials generated by cutting can be effectively collected, and the materials after cutting are rolled up, which can be effectively distinguished and collected, thereby improving the cleanliness of the production environment.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A slitting machine for facilitating the replacement of cutting tools, comprising a workbench (1), characterized in that: The top of the workbench (1) is provided with a feed roll (2), a tension roller (3), a knife shaft (4) and a feed roll (6) which are symmetrically distributed in sequence from the feed end to the feed end. The knife shaft (4) is provided with a plurality of groups of detachable knives (5), and a separate disassembly assembly (8) for disassembling the detachable knives (5); The detachable tool (5) comprises a fixed box body (501) fixed on both sides of one end, a pull rod (502) passes through one side of the fixed box body (501), a fixed block (503) is fixed to one end of the pull rod (502), two first springs (504) are fixed between the fixed block (503) and the inner wall of the fixed box body (501), the engaging part of the fixed block (503) protrudes from the fixed box body (501), and the other end of the fixed box body (501) is respectively provided with fixing holes (505), and after the two detachable tools (5) are spliced, the fixing block (503) is inserted into the fixing hole (505) for fixing.
2. A slitting machine for easy replacement of cutters according to claim 1, characterized in that: The disassembly assembly (8) comprises a disassembly box body (801) for fixing components, a main gear (802) is slidably connected to the middle position of the disassembly box body (801), a push rod (803) is fixed on the top of the main gear (802) and passes through the top of the disassembly box body (801), a second spring (804) is fixed between the push rod (803) and the disassembly box body (801), and a meshing gear (805) is meshed on both sides of the main gear (802), and the meshing gear (805) is rotatably connected to the inside of the disassembly box body (801), a toggle rod (806) is fixed on one side of the meshing gear (805), and a hook (8061) is fixed on the bottom of the toggle rod (806), and the hook (8061) is inserted into the pull ring at one end of the pull rod (502) for use.
3. A slitting machine for easy replacement of cutters according to claim 2, characterized in that: The surface of the fixing block (503) inserted into the fixing hole (505) is designed to be arc-shaped, and the hook (8061) is designed to be L-shaped.
4. A slitting machine for easy replacement of cutters according to claim 1, characterized in that: A positioning protrusion (506) is arranged on the inner side of the detachable tool (5), and a plurality of positioning holes (401) are symmetrically and evenly distributed on the surface of the tool shaft (4), and the positioning protrusion (506) is inserted into the positioning hole (401) for positioning.
5. The slitting machine for easy replacement of cutters according to claim 1, characterized in that: The tensioning roller (3) is provided at two locations and is staggeredly distributed, and a plurality of anti-skid protrusions (301) are evenly distributed on the circumference of the surface of the tensioning roller (3).
6. The slitting machine for easy replacement of cutters according to claim 1, characterized in that: A material conveying roller group (402) is respectively installed between the brackets (101) on the front and rear sides of the knife shaft (4).
7. The slitting machine for easy replacement of cutters according to claim 1, characterized in that: The workbench (1) is provided with two fixed blocks (102) at both sides of the material receiving roll (6), and a waste material box (7) is arranged between the two blocks (102).
8. The slitting machine for easy replacement of cutters according to claim 1, characterized in that: The detachable cutter (5) is made of hard alloy material.
Citation Information
Patent Citations
Slitting machine capable of replacing cutters with different sizes
CN219852357U