Nickel base alloy machining sawing machine
By designing an automatic cleaning mechanism on the nickel-based alloy processing saw machine, the problem of inconvenient filter cleaning in the prior art is solved, the automatic cleaning of the filter plate is realized, and the efficiency of the saw machine is improved.
Patent Information
- Application Number
- CN202420409062.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-03-04
AI Technical Summary
The existing nickel-based alloy processing saw machines have inconvenient manual cleaning when cleaning the filter, and the saw machine cannot be used during the cleaning process, which affects the efficiency of use.
A nickel-based alloy processing saw machine is designed, which adopts an automatic cleaning mechanism, including a reciprocating screw, a guide rod, a movable seat, a slide rod, a cleaning member and a brush plate. The reciprocating screw is driven by a motor to translate the movable seat, driving the cleaning member and a brush plate to clean the filter plate, realizing automatic cleaning of debris on the filter plate.
Automatic cleaning of filter plates is achieved, reducing the amount of manual labor, and the cleaning process will not affect the use of the saw machine, improving the efficiency and practicality of the saw machine.
Smart Images

Figure CN222843253U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nickel-based alloy processing, in particular to a nickel-based alloy processing sawing machine. Background Art
[0002] Nickel-based alloy is a kind of alloy with comprehensive properties such as certain anti-oxidation and corrosion ability. It is often used in the processing and manufacturing of various corrosion-resistant parts. When processing nickel-based alloy, it is generally necessary to cut it. When cutting nickel-based alloy, it is difficult to adjust the clamping distance of nickel-based alloy according to the size of nickel-based alloy, which is not conducive to the clamping and fixing of nickel-based alloy. At the same time, it is difficult to separate the water and debris used for cutting, which is not conducive to the use of the entire nickel-based alloy processing sawing machine;
[0003] In this regard, the Chinese patent publication number CN216177209U discloses "a nickel-based alloy processing sawing machine, comprising a base, a cutting seat and an operating box, wherein the operating box is fixed to the left surface of the base, and the cutting seat is provided with two and respectively fixed to the upper ends of the left and right sides of the base; cutting plates are fixed to the front and rear sides of the upper surface of the base, two baffles are fixed to the left and right sides of the upper surface of the base, and two clamping plates distributed on the left and right sides are provided at the front end of the upper surface of the base, and the clamping plates are used to clamp the nickel-based alloy cutting, a bidirectional wire cylinder is provided at the front end of the base, a filter plate is provided in the middle of the base, a filter screen is fixed in the middle of the filter plate, and an anti-sticking layer is provided at the bottom of the base";
[0004] This patent uses a "baffle" to guide the water and debris generated during cutting into the interior of the "base", and then separates the water and debris through a "filter screen". The debris will gather on the "filter screen". When too much debris accumulates on the "filter screen", the filter holes of the "filter screen" will be blocked, which requires the "filter screen" to be cleaned. The cleaning method of this patent is to remove the "filter screen" from the "base" through a "handle" for manual cleaning. This cleaning method is not only troublesome to clean, but also the sawing machine cannot be used during cleaning, which brings inconvenience to the use of the sawing machine. Utility Model Content
[0005] The utility model provides a nickel-based alloy processing sawing machine, which solves the problem of troublesome cleaning of the filter screen in the prior art.
[0006] The technical solution of the utility model is as follows: a nickel-based alloy processing sawing machine, comprising a collection box, a workbench fixedly installed on the top of the collection box, a sawing mechanism installed on the workbench for cutting the nickel-based alloy; a chip groove is provided on the top of the workbench, and the chip groove is communicated with the interior of the collection box; a filter plate is fixedly installed on the inner side of the collection box, a chip discharge port is provided at one end of the filter plate, the chip discharge port is provided on the side wall of the collection box, and a chip discharge pipe is fixedly installed on the outer side of the chip discharge port; a cleaning mechanism is provided above the filter plate for cleaning the debris on the filter plate.
[0007] Preferably, two material guide plates are fixedly mounted on the bottom end of the inner side of the collecting box, and the top surfaces of the two material guide plates are both arc-shaped surfaces.
[0008] Preferably, a drain pipe is fixedly installed at the bottom of the collection box.
[0009] Preferably, the cleaning mechanism includes a reciprocating screw, which is rotatably mounted on one end of the inner side of the collecting box, and a guide rod is fixedly mounted on the other end of the inner side of the collecting box, and the guide rod is arranged parallel to the reciprocating screw. A movable seat is threadedly mounted on the reciprocating screw, and one end of the movable seat away from the reciprocating screw is slidably connected to the guide rod, and a first motor is fixedly mounted on the outer side of the collecting box, and the output shaft of the first motor is fixedly connected to the reciprocating screw.
[0010] Preferably, a sliding rod is slidably installed in the middle of the movable seat, a pressure block is fixedly installed on the top of the sliding rod, a cleaning piece is installed on the bottom of the sliding rod, and a first spring is sleeved on the sliding rod, and the first spring is located between the pressure block and the movable seat.
[0011] Preferably, a convex plate is rotatably mounted on the inner side of the collection box, the convex plate is located above the pressing block and is in intermittent contact with the pressing block, and a second motor is fixedly mounted on the outer side of the collection box, and the output shaft of the second motor is fixedly connected to the convex plate.
[0012] Preferably, the cleaning member comprises a mounting seat, the mounting seat is fixedly mounted on the bottom of the slide rod, a scraper is fixedly mounted on one side of the mounting seat, the cross section of the scraper is a triangular structure and is in intermittent contact with the filter plate.
[0013] Preferably, a mounting groove is provided at the bottom of the mounting seat, a brush plate is slidably installed on the inner side of the mounting groove, the bottom of the brush plate is in contact with the filter plate, a connecting rod is fixedly installed on the top of the brush plate, a guide block is fixedly installed on the top of the connecting rod, the guide block is slidably installed in the mounting seat, a second spring is sleeved on the connecting rod, and the second spring is located on the inner side of the mounting groove.
[0014] Preferably, a guide groove matching the guide block is provided on the inner side of the mounting seat.
[0015] Technical effects and advantages of the utility model:
[0016] 1. By starting the first motor to rotate the reciprocating screw, the movable seat can move back and forth along the axis of the reciprocating screw, so that the sliding rod drives the cleaning piece to move back and forth on the filter plate, so that the cleaning piece cleans the debris on the filter plate. This process realizes the automatic cleaning of the filter plate, greatly reduces the manual labor, and does not affect the use of the sawing machine during cleaning, which is highly practical;
[0017] 2. The first motor causes the reciprocating screw to rotate, which causes the movable seat to move along the reciprocating screw toward the chip discharge port. At the same time, the second motor is started to rotate the convex plate. At this time, the convex plate contacts the pressure block, and the pressure block slides downward under the force. At the same time, the first spring is squeezed to accumulate elastic potential energy, which causes the slide rod to drive the mounting seat to move downward, so that the scraper contacts the filter plate, and the brush plate shrinks into the mounting groove due to the reaction force of the filter plate. As the movable seat translates, the scraper will push the debris accumulated on the filter plate into the chip discharge port, and then discharge the debris through the chip discharge pipe. This can avoid the problem of excessive debris accumulation and blockage on the filter plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the utility model.
[0019] Figure 2 It is a partial cross-sectional view of the utility model.
[0020] Figure 3 It is a structural schematic diagram of the cleaning mechanism of the utility model.
[0021] Figure 4 It is a structural schematic diagram of the cleaning piece of the utility model.
[0022] The accompanying drawings are marked as follows: collecting box 1, workbench 2, sawing mechanism 3, chip discharge groove 4, filter plate 5, guide plate 6, drainage pipe 7, chip discharge port 8, chip discharge pipe 9, cleaning mechanism 10, reciprocating screw 101, guide rod 102, movable seat 103, first motor 104, slide bar 105, cleaning member 106, mounting seat 1061, scraper 1062, mounting groove 1063, brush plate 1064, connecting rod 1065, guide groove 1066, guide block 1067, second spring 1068, pressure block 107, first spring 108, convex plate 109, second motor 100, DETAILED DESCRIPTION
[0023] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1 - Figure 2 The utility model provides a nickel-based alloy processing sawing machine, including a collecting box 1, a workbench 2 is fixedly installed on the top of the collecting box 1, and a sawing mechanism 3 is installed on the workbench 2 for cutting the nickel-based alloy; a chip discharge groove 4 is opened on the top of the workbench 2, and the chip discharge groove 4 is communicated with the inside of the collecting box 1; a filter plate 5 is fixedly installed on the inner side of the collecting box 1, and a chip discharge port 8 is arranged at one end of the filter plate 5, and the chip discharge port 8 is opened on the side wall of the collecting box 1, and a chip discharge pipe 9 is fixedly installed on the outer side of the chip discharge port 8; a cleaning mechanism 10 is arranged above the filter plate 5 for cleaning the debris on the filter plate 5; by placing the nickel-based alloy on the workbench 2 and then cutting the nickel-based alloy by the sawing mechanism 3, the cut water and debris will flow into the chip discharge port 8, and finally flow into the collecting box 1 and be filtered by the filter plate 5, so that the water and the debris can be separated.
[0025] Reference Figure 1 - Figure 2 Two guide plates 6 are fixedly mounted at the bottom of the inner side of the collecting box 1, and the top surfaces of the two guide plates 6 are both arc-shaped surfaces. The guide plates 6 can guide the filtered water into the drain pipe 7 for discharge.
[0026] Reference Figure 1 - Figure 2 A drain pipe 7 is fixedly installed at the bottom of the collecting box 1.
[0027] Reference Figure 1 - Figure 3The cleaning mechanism 10 includes a reciprocating screw 101, which is rotatably mounted on one end of the inner side of the collecting box 1, and a guide rod 102 is fixedly mounted on the other end of the inner side of the collecting box 1, and the guide rod 102 is arranged parallel to the reciprocating screw 101. A movable seat 103 is threadedly mounted on the reciprocating screw 101, and one end of the movable seat 103 away from the reciprocating screw 101 is slidably connected to the guide rod 102, and a first motor 104 is fixedly mounted on the outer side of the collecting box 1, and the output shaft of the first motor 104 is fixedly connected to the reciprocating screw 101; a sliding rod 105 is slidably mounted on the middle part of the movable seat 103, a pressure block 107 is fixedly mounted on the top of the sliding rod 105, and a cleaning piece 106 is installed on the bottom of the sliding rod 105, and a first spring 108 is sleeved on the sliding rod 105, and the first spring 108 is located between the pressure block 107 and the movable seat 103. By starting the first motor 104 to rotate the reciprocating screw 101, the movable seat 103 can reciprocate along the axis of the reciprocating screw 101, so that the slide bar 105 drives the cleaning member 106 to reciprocate on the filter plate 5, so that the cleaning member 106 cleans the debris on the filter plate 5. This process realizes the automatic cleaning of the filter plate 5, greatly reduces the manual labor, and does not affect the use of the sawing machine during cleaning, which is highly practical.
[0028] Reference Figure 1 - Figure 3 A convex plate 109 is rotatably mounted on the inner side of the collecting box 1. The convex plate 109 is located above the pressing block 107 and is in intermittent contact with the pressing block 107. A second motor 100 is fixedly mounted on the outer side of the collecting box 1. The output shaft of the second motor 100 is fixedly connected to the convex plate 109. The second motor 100 is a servo motor. The second motor 100 can control the convex plate 109 to rotate periodically. When the movable seat 103 completes a one-way translation of the reciprocating screw 101, the second motor 100 starts to control the convex plate 109 to rotate 180 degrees.
[0029] Reference Figure 1 - Figure 4 The cleaning piece 106 includes a mounting seat 1061, which is fixedly mounted on the bottom of the slide bar 105. A scraper 1062 is fixedly mounted on one side of the mounting seat 1061. The cross-section of the scraper 1062 is a triangular structure and is in intermittent contact with the filter plate 5. When the scraper 1062 follows the translation of the slide bar 105, it can push the debris on the filter plate 5 into the chip discharge port 8, and then discharge the debris through the chip discharge pipe 9.
[0030] Reference Figure 1 - Figure 4A mounting groove 1063 is provided at the bottom of the mounting seat 1061, and a brush plate 1064 is slidably installed inside the mounting groove 1063. The bottom of the brush plate 1064 contacts the filter plate 5, and a connecting rod 1065 is fixedly installed on the top of the brush plate 1064. A guide block 1067 is fixedly installed on the top of the connecting rod 1065. The guide block 1067 is slidably installed in the mounting seat 1061. A second spring 1068 is sleeved on the connecting rod 1065, and the second spring 1068 is located on the inner side of the mounting groove 1063.
[0031] Reference Figure 1 - Figure 4 A guide groove 1066 matching the guide block 1067 is formed on the inner side of the mounting seat 1061 .
[0032] The working principle of the utility model is as follows: first, the first motor 104 is started to rotate the reciprocating screw 101, which makes the movable seat 103 move along the reciprocating screw 101 toward the chip discharge port 8, and at the same time, the second motor 100 is started to rotate the convex plate 109 180 degrees. At this time, the convex plate 109 contacts the pressure block 107, and the pressure block 107 slides downward under the force. At the same time, the first spring 108 is squeezed to accumulate elastic potential energy, which makes the slide bar 105 drive the mounting seat 1061 to move downward, so that the scraper 1062 contacts the filter plate 5, and the brush plate 1064 is contracted into the mounting groove 1063 by the reaction force of the filter plate 5. With the translation of the movable seat 103, the scraper 1062 will push the debris accumulated on the filter plate 5 into the chip discharge port 8, and then discharge the debris through the chip discharge pipe 9, which can avoid the problem of excessive accumulation of debris on the filter plate 5 and blockage.
[0033] When the movable seat 103 completes the one-way movement, the movable seat 103 will perform reverse translation. At this time, the second motor 100 is started to make the convex plate 109 rotate 180 degrees. At this time, the convex plate 109 is disengaged from the pressure block 107, and the first spring 108 releases potential energy, which makes the mounting seat 1061 move upward, and the scraper 1062 is disengaged from the filter plate 5. At this time, the brush plate 1064 slides out of the mounting groove 1063 under the action of the second spring 1068 and contacts the filter plate 5. As the movable seat 103 translates, the brush of the brush plate 1064 can clean out the debris attached to the filter holes of the filter plate 5, which can facilitate the subsequent scraper 1062 to push it to the chip discharge port 8 for removal, thereby greatly improving the cleaning effect of the filter plate 5.
[0034] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A nickel-based alloy processing sawing machine, comprising a collection box (1), a workbench (2) fixedly mounted on the top of the collection box (1), and a cutting sawing mechanism (3) for cutting the nickel-based alloy mounted on the workbench (2); characterized in that: The top of the workbench (2) is provided with a chip discharge groove (4), and the chip discharge groove (4) is communicated with the inside of the collection box (1); a filter plate (5) is fixedly installed on the inner side of the collection box (1), and a chip discharge port (8) is provided at one end of the filter plate (5), and the chip discharge port (8) is provided on the side wall of the collection box (1), and a chip discharge tube (9) is fixedly installed on the outer side of the chip discharge port (8); a cleaning mechanism (10) for cleaning the debris on the filter plate (5) is provided above the filter plate (5), and the cleaning mechanism (10) comprises a reciprocating screw rod (101), one end of the reciprocating screw rod (101) is rotatably installed on the inner side of the collection box (1), and the other end of the inner side of the collection box (1) is fixedly installed with a guide rod (102), and the guide rod (102) is connected to the reciprocating screw rod (101). The rods (101) are arranged in parallel, a movable seat (103) is threadedly installed on the reciprocating screw rod (101), and one end of the movable seat (103) away from the reciprocating screw rod (101) is slidably connected to the guide rod (102), a first motor (104) is fixedly installed on the outer side of the collecting box (1), and the output shaft of the first motor (104) is fixedly connected to the reciprocating screw rod (101), a sliding rod (105) is slidably installed through the middle of the movable seat (103), a pressure block (107) is fixedly installed on the top of the sliding rod (105), and a cleaning piece (106) is installed on the bottom of the sliding rod (105), and a first spring (108) is sleeved on the sliding rod (105), and the first spring (108) is located between the pressure block (107) and the movable seat (103).
2. A nickel-based alloy processing sawing machine according to claim 1, characterized in that: Two material guide plates (6) are fixedly mounted on the bottom end of the inner side of the collection box (1), and the top surfaces of the two material guide plates (6) are both arc-shaped surfaces.
3. A nickel-based alloy processing sawing machine according to claim 1, characterized in that: A liquid discharge pipe (7) is fixedly mounted on the bottom of the collection box (1).
4. A nickel-based alloy processing sawing machine according to claim 1, characterized in that: A convex plate (109) is rotatably mounted on the inner side of the collection box (1); the convex plate (109) is located above the pressing block (107) and is in intermittent contact with the pressing block (107); a second motor (100) is fixedly mounted on the outer side of the collection box (1); an output shaft of the second motor (100) is fixedly connected to the convex plate (109).
5. A nickel-based alloy processing sawing machine according to claim 4, characterized in that: The cleaning member (106) comprises a mounting seat (1061), wherein the mounting seat (1061) is fixedly mounted on the bottom of the slide rod (105), and a scraper (1062) is fixedly mounted on one side of the mounting seat (1061), wherein the cross section of the scraper (1062) is a triangular structure and is in intermittent contact with the filter plate (5).
6. A nickel-based alloy processing sawing machine according to claim 5, characterized in that: The bottom of the mounting seat (1061) is provided with a mounting groove (1063), and a brush plate (1064) is slidably mounted inside the mounting groove (1063). The bottom of the brush plate (1064) contacts the filter plate (5). A connecting rod (1065) is fixedly mounted on the top of the brush plate (1064). A guide block (1067) is fixedly mounted on the top of the connecting rod (1065). The guide block (1067) is slidably mounted in the mounting seat (1061). A second spring (1068) is sleeved on the connecting rod (1065), and the second spring (1068) is located on the inner side of the mounting groove (1063).
7. A nickel-based alloy processing sawing machine according to claim 6, characterized in that: A guide groove (1066) matching the guide block (1067) is provided on the inner side of the mounting seat (1061).
Citation Information
Patent Citations
Nickel base alloy machining sawing machine
CN216177209U
Cited By
Processing device for high-strength nickel-based alloy
CN224543320U