Dissolved acetylene feeding device with storage structure

By designing a dissolving acetylene feeding device with a storage structure, the spiral shaft is used to transport calcium carbide powder to the reaction tank, the problems of high risk of artificial addition of calcium carbide and slow reaction speed are solved, and the calcium carbide powder is fully in contact with water, improving the reaction speed and safety.

CN222846083UActive Publication Date: 2025-05-09HUBEI ANRUITAI GAS CO LTD
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Patent Information

Application Number
CN202421625059.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-05-09
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

In the prior art, artificial addition of calcium carbide to the reaction tank is very dangerous, and it is easy to cause calcium carbide to accumulate at the bottom of the tank, affecting the reaction speed, or causing gas leakage.

Method used

Design a dissolving acetylene feeding device with a storage structure to transport calcium carbide powder into the reaction tank through a spiral shaft to avoid manual addition and ensure that calcium carbide powder enters the reaction tank evenly.

Benefits of technology

The operation of unauthorized calcium carbide is achieved to ensure that the calcium carbide powder is in full contact with water, improve the reaction speed, and reduce the risk of gas leakage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dissolved acetylene feeding device with a material storage structure, which relates to the technical field of feeding for acetylene production and particularly comprises a material storage bin, a plurality of supporting legs are arranged on two sides of the bottom of the material storage bin, the bottom of the material storage bin is of a conical structure, and a second screw shaft is arranged at the bottom in the material storage bin. The two ends of the second spiral shaft are rotationally connected with the two ends of the storage bin correspondingly, and a first driving mechanism for driving the second spiral shaft to rotate is arranged at the bottom of one end of the storage bin; the end, away from the first driving mechanism, of the bottom of the storage bin is provided with a feeding channel, and end covers are arranged at the two ends of the conveying cylinder. When the calcium carbide powder conveying device is used, calcium carbide powder in the storage bin is conveyed into the conveying cylinder through the second spiral shaft, then is lifted upwards by the first spiral shaft, falls into the rectangular channel from the discharging channel, and finally falls into the reaction tank body from the rectangular channel, so that the amount of the calcium carbide powder entering the reaction tank body can be accurately controlled.
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Description

Technical Field

[0001] The utility model relates to the technical field of feeding materials for acetylene production, in particular to a dissolved acetylene feeding device with a material storage structure. Background Art

[0002] The industrial methods for producing acetylene are divided into the hydrolysis of calcium carbide method, the partial oxidation of methane method, and the plasma cracking method. The hydrolysis of calcium carbide method is to react calcium carbide with water, but instead of putting calcium carbide into water, water is added to calcium carbide. Before the reaction, the calcium carbide is crushed, and then water is sprayed into the calcium carbide in the form of mist to react with the calcium carbide, so that the water content of the produced Ca(OH)2 is low, which reduces the cost of treating the residue and allows the produced Ca(OH)2 to be directly recovered.

[0003] This reaction process requires the continuous addition of calcium carbide. Since acetylene gas is toxic, it is very dangerous to manually open the reaction tank to add calcium carbide. When adding calcium carbide to the reaction tank, it is necessary to open the filling cover and add the material from the top. First, the material can be added all at once, but this method easily causes the calcium carbide to accumulate at the bottom of the tank and cannot fully contact with water, resulting in a slow reaction speed; or calcium carbide can be added in batches in the tank, but this method easily causes gas leakage. For this reason, we propose a dissolved acetylene feeding device with a storage structure. Utility Model Content

[0004] In view of the disadvantage of the existing manual addition of calcium carbide, which is highly dangerous, the utility model provides a dissolved acetylene feeding device with a storage structure, which has the advantage of adding calcium carbide into the reaction tank by means of a screw shaft conveying method without the need for manual addition, thereby solving the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A dissolved acetylene feeding device with a storage structure is designed, including a storage bin, a plurality of supporting legs are arranged on both sides of the bottom of the storage bin, the bottom of the storage bin is a conical structure, a second spiral shaft is arranged at the bottom of the storage bin, two ends of the second spiral shaft are respectively connected to the two ends of the storage bin for rotation, and a first driving mechanism for driving the second spiral shaft to rotate is arranged at the bottom of one end of the storage bin;

[0007] A feeding channel is installed at one end of the bottom of the storage bin away from the first driving mechanism, the bottom of the feeding channel is connected to one end of the conveying cylinder, the conveying cylinder is arranged obliquely upward, and end covers are arranged at both ends of the conveying cylinder. A first screw shaft is arranged in the conveying cylinder, and both ends of the first screw shaft are respectively rotatably connected to the end covers, and a second driving mechanism that drives the first screw shaft to rotate is provided at the bottom of the storage bin;

[0008] A discharge channel is provided at the bottom of the other end of the conveying cylinder. A rectangular channel top connection is provided at the bottom of the discharge channel. A rectangular opening is provided on one side of the rectangular channel close to the conveying cylinder. A sealing plate is movably inserted in the rectangular opening. A sealing seat is vertically connected to one end of the sealing plate close to the conveying cylinder. A telescopic mechanism is provided in the middle of the side of the sealing seat. The telescopic mechanism is installed in a support frame. The top of the support frame is connected to the conveying cylinder.

[0009] Preferably, when the telescopic mechanism is extended, it drives the sealing seat to seal the rectangular opening.

[0010] Preferably, two brackets arranged in a "V" shape are installed in the middle of the conveying cylinder, and the two brackets are connected by a reinforcing rod.

[0011] Preferably, the first driving mechanism includes a second driving motor arranged below the end of the storage bin, the second driving motor is mounted on a second motor mounting frame, both ends of the second motor mounting frame are respectively connected to the support legs, and second pulleys are installed on the rotating shaft of the second driving motor and on the end of the second screw shaft, and the two second pulleys are connected by a belt.

[0012] Preferably, the second pulley is covered with a protective cover, and the protective cover is respectively connected to the second motor mounting frame and the side surface of the storage bin.

[0013] Preferably, the second driving mechanism includes a first driving motor arranged at the bottom of the storage bin near one end of the conveying cylinder, the first driving motor is parallel to the conveying cylinder, and the first driving motor is mounted on a first motor mounting frame, and both ends of the first motor mounting frame are respectively connected to the supporting legs;

[0014] The first belt pulleys are installed on the rotating shaft of the first motor mounting frame and on the bottom of the first spiral shaft, and the two first belt pulleys are connected by a belt.

[0015] Preferably, it further comprises a dissolving tank corresponding to the dissolved acetylene feeding device with a material storage structure, the dissolving tank comprises a reaction tank body, a plurality of brackets are installed at the bottom of the reaction tank body, a top cover is arranged on the top of the reaction tank body, and the bottom of the rectangular channel is arranged at an eccentric position of the top cover;

[0016] A discharge channel is coaxially installed at the bottom center of the reaction tank body, a discharge valve is installed on the side of the discharge channel, a stirring motor is coaxially installed at the top center of the top cover, a stirring shaft is coaxially arranged in the reaction tank body, the top of the stirring shaft is connected to the stirring motor, and the bottom is rotatably connected to the bottom of the discharge channel;

[0017] A spiral blade is provided on the stirring shaft, the bottom of the spiral blade is placed in the discharge channel, and a plurality of first stirring blades are provided on the side of the stirring shaft. The first stirring blades are fitted with the side wall of the reaction tank body, and the first stirring blades are connected to the stirring shaft through a plurality of connecting rods.

[0018] Preferably, a plurality of second stirring blades are provided at the bottom of the reaction tank body, the second stirring blades are inclined and fit with the bottom of the reaction tank body, and the two ends of the second stirring blades are respectively connected to the stirring shaft and the bottom of the first stirring blades.

[0019] Preferably, the top cover is also provided with a pressure relief valve, an acetylene gas collecting port, a pressure gauge and a water inlet.

[0020] Compared with the prior art, when the utility model is in use, the calcium carbide powder stored in the storage bin is transported to the conveying cylinder through the second spiral shaft, and then is lifted upward by the first spiral shaft and falls from the discharge channel to the rectangular channel, and finally falls from the rectangular channel to the reaction tank body. In this way, the amount of calcium carbide powder entering the reaction tank body can be accurately controlled, and the operation is simple and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model.

[0022] Figure 2 It is the front view of the utility model.

[0023] Figure 3 It is a top view of the utility model.

[0024] In the figure: 1. storage bin; 2. conveying cylinder; 3. telescopic mechanism; 4. sealing seat; 5. rectangular mouth; 6. end cover; 7. first spiral shaft; 8. discharge channel; 9. stirring motor; 10. reaction tank body; 11. bracket; 12. reinforcing rod; 13. first motor mounting frame; 14. first drive motor; 15. second drive motor; 16. supporting leg; 17. second motor mounting frame; 18. protective cover; 19. second pulley; 20. slot; 21. rectangular channel; 22. blocking plate; 23. supporting frame; 24. discharge channel; 25. discharge valve; 26. first pulley; 27. spiral blade; 28. stirring shaft; 29. ​​connecting rod; 30. first stirring blade; 31. second stirring blade; 32. second spiral shaft; 33. feed channel. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figures 1 to 3The utility model provides a technical solution: firstly, a dissolving tank corresponding to a dissolving acetylene feeding device with a material storage structure is proposed, the dissolving tank comprises a reaction tank body 10, a plurality of brackets are installed at the bottom of the reaction tank body 10, the brackets are equivalent to supporting legs, the brackets are supported on the ground, and a top cover is provided on the top of the reaction tank body 10;

[0027] A discharge channel 24 is coaxially installed at the bottom center of the reaction tank body 10, a discharge valve 25 is installed on the side of the discharge channel 24, a stirring motor 9 is coaxially installed at the top center of the top cover, and a stirring shaft 28 is coaxially arranged in the reaction tank body 10, the top of the stirring shaft 28 is connected to the stirring motor 9, and the bottom is rotatably connected to the bottom of the discharge channel 24;

[0028] The stirring shaft 28 is provided with a spiral blade 27, the bottom of the spiral blade 27 is placed in the discharge channel 24, and a plurality of first stirring blades 30 are provided on the side of the stirring shaft 28, the first stirring blades 30 are fitted with a clearance between the side wall of the reaction tank body 10, and the first stirring blades 30 are connected to the stirring shaft 28 by a plurality of connecting rods 29, such as Figure 2 As shown, a plurality of second stirring blades 31 are also provided at the bottom of the reaction tank body 10. The second stirring blades 31 are tilted and have a clearance fit with the bottom of the reaction tank body. Both ends of the second stirring blades 31 are connected to the stirring shaft 28 and the bottom of the first stirring blades 30 respectively.

[0029] When the dissolving tank is working, the stirring motor 9 drives the stirring shaft 28 to rotate, and the stirring shaft 28 drives the first stirring blade 30 and the second stirring blade 31 to rotate, respectively shoveling the materials at the bottom and sides of the reaction tank body 10 to prevent them from adhering to the surface of the reaction tank body 10, and at the same time, the spiral blade 27 continuously lifts the materials upward, so that the materials have the ability to roll while being stirred;

[0030] The top cover is also provided with a pressure relief valve, an acetylene gas collection port, a pressure gauge and a water inlet. The water inlet located in the reaction tank body 10 is equipped with a nozzle. The water inlet is connected to a high-pressure pump through a pipeline. The high-pressure pump transports water to the water inlet and flows into the tank body 10. A flow meter and an electric control valve are installed on the water pipe, so that the water flow rate can be accurately detected.

[0031] The following will specifically introduce a dissolved acetylene feeding device with a storage structure, which includes a storage bin 1, the storage bin 1 is used to contain calcite powder, a plurality of support legs 16 are provided on both sides of the bottom of the storage bin 1, and the bottom of the storage bin 1 is a conical structure, such as Figure 3 As shown, a second screw shaft 32 is provided at the bottom of the storage bin 1, and the two ends of the second screw shaft 32 are rotatably connected to the two ends of the storage bin 1 respectively. A first driving mechanism that drives the second screw shaft 32 to rotate is provided at the bottom of one end of the storage bin 1, and a feeding channel 33 is installed at the end of the bottom of the storage bin 1 away from the first driving mechanism. Figure 1As shown, the first driving mechanism includes a second driving motor 15 arranged below the end of the storage bin 1, the second driving motor 15 is mounted on a second motor mounting frame 17, both ends of the second motor mounting frame 17 are connected to the support legs 16, a second pulley 19 is mounted on the rotating shaft of the second driving motor 15 and the end of the second screw shaft 32, the two second pulleys 19 are connected by a belt, when the second driving motor 15 rotates, the second screw shaft 32 is driven to rotate, and the calcium carbide powder in the storage bin 1 is transported to one end of the feeding channel 33;

[0032] like Figure 1 and Figure 2 As shown, the bottom of the feed channel 33 is connected to one end of the conveying cylinder 2, the conveying cylinder 2 is arranged obliquely upward, and end covers 6 are arranged at both ends of the conveying cylinder 2. A first screw shaft 7 is arranged in the conveying cylinder 2, and both ends of the first screw shaft 7 are rotatably connected to the end covers 6 respectively, and a second driving mechanism for driving the first screw shaft 7 to rotate is arranged at the bottom of the storage bin 1, as shown in FIG. Figure 1 and Figure 2 As shown, the second driving mechanism includes a first driving motor 14 arranged at the bottom of the storage bin 1 near one end of the conveying cylinder 2, the first driving motor 14 is parallel to the conveying cylinder 2, and the first driving motor 14 is installed on a first motor mounting frame 13, and both ends of the first motor mounting frame 13 are respectively connected to the supporting legs 16;

[0033] The first pulley 26 is installed on the rotating shaft of the first motor mounting frame 13 and the bottom of the first spiral shaft 7. The two first pulleys 26 are connected by a belt. When the first driving motor 14 rotates, the first spiral shaft 7 is driven to rotate, and the calcium carbide powder flowing into the feeding channel 33 is transported upward along the conveying cylinder 2.

[0034] like Figure 1 and Figure 2 As shown, the other end of the conveying cylinder 2 is provided with a discharge channel 8 at the bottom, and a rectangular channel 21 is provided at the bottom to connect with the top. A rectangular opening 5 is provided on the side of the rectangular channel 21 close to the conveying cylinder 2, and a sealing plate 22 is movably inserted in the rectangular opening 5. The sealing plate 22 is vertically connected to a sealing seat 4 at one end close to the conveying cylinder 2, and a telescopic mechanism 3 is provided in the middle of the side of the sealing seat 4 (the telescopic mechanism 3 is one of an electric push rod, a cylinder and a hydraulic cylinder). Figure 2 As shown, the telescopic mechanism 3 is installed in the support frame 23, and the top of the support frame 23 is connected to the conveying cylinder 2. When the telescopic mechanism 3 is extended, it drives the sealing seat 4 to seal the rectangular opening 5. Sealing pads can be provided on the surfaces of the two to achieve a better sealing effect. At this time, the sealing plate 22 also just blocks the rectangular channel 21 to close the rectangular channel 21. At the same time, slots 20 for accommodating the edges of the sealing plate 22 are provided on both sides of the rectangular opening 5, so that the movement of the sealing plate 22 is more stable during the pulling process.

[0035] Specifically, Figure 1 and Figure 2 As shown, in actual use, the bottom of the rectangular channel 21 is set at an eccentric position of the top cover, so as to avoid contact with the stirring motor 9. The calcium carbide powder in the storage bin 1 is transported to the conveying cylinder 2 through the second screw shaft 32, and then is lifted upward by the first screw shaft 7 and falls from the discharge channel 8 to the rectangular channel 21, and finally falls from the rectangular channel 21 to the reaction tank body 10. The reaction tank body 10 is filled with water, or the calcium carbide powder is filled with water after entering, so that the calcium carbide powder reacts with water, and the reaction is continuously stirred by the first stirring blade 30, the second stirring blade 31, and the second screw shaft 32, so that the water and the calcium carbide powder are quickly mixed, and the generated acetylene gas is recovered through the acetylene gas collection port.

[0036] Further, such as Figure 1 and Figure 2 As shown, two brackets 11 arranged in a “V” shape are installed in the middle of the conveying cylinder 2 , and the two brackets 11 are connected by a reinforcing rod 12 .

[0037] Furthermore, the second pulley 19 is covered with a protective cover 18, which is respectively connected to the second motor mounting frame 17 and the side of the storage bin 1, so that the second pulley 19 is protected and prevented from contacting with outsiders.

[0038] Based on the above embodiment, it can be further optimized that the storage bin 1 is a long strip structure, so that more raw materials can be stored. In actual use, the calcium carbide powder can be transported to the storage bin 1 for storage by a forklift, and a sealing cover is hinged on the top of the storage bin 1.

[0039] Finally, the calcium carbide powder reacts with water to generate calcium hydroxide and acetylene gas. When the reaction in the reaction tank 10 is completed, the calcium hydroxide is in a wet state mixed with water. At this time, the stirring motor 9 can be controlled to flip, so that the stirring motor 9 drives the spiral blade 27 to flip, thereby driving the calcium hydroxide to be discharged from the discharge channel 24, and the next reaction can be carried out.

[0040] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dissolved acetylene feeding device with a storage structure, comprising a storage bin (1), wherein a plurality of supporting legs (16) are provided on both sides of the bottom of the storage bin (1), characterized in that: The bottom of the material storage bin (1) is a conical structure. A second screw shaft (32) is provided at the bottom of the material storage bin (1). The two ends of the second screw shaft (32) are respectively rotatably connected to the two ends of the material storage bin (1). A first driving mechanism for driving the second screw shaft (32) to rotate is provided at the bottom of one end of the material storage bin (1); A feeding channel (33) is installed at one end of the bottom of the storage bin (1) away from the first driving mechanism, the bottom of the feeding channel (33) is connected to one end of the conveying cylinder (2), the conveying cylinder (2) is arranged to be inclined upward, and end covers (6) are provided at both ends of the conveying cylinder (2). A first screw shaft (7) is arranged inside the conveying cylinder (2), and both ends of the first screw shaft (7) are respectively connected to the end covers (6) for rotation, and a second driving mechanism for driving the first screw shaft (7) to rotate is provided at the bottom of the storage bin (1); The other end of the conveying cylinder (2) has a discharge channel (8) at the bottom, and a rectangular channel (21) is provided at the bottom of the discharge channel (8) and connected to the top. A rectangular opening (5) is provided on the side of the rectangular channel (21) close to the conveying cylinder (2). A sealing plate (22) is movably inserted in the rectangular opening (5). The sealing plate (22) is vertically connected to a sealing seat (4) at one end close to the conveying cylinder (2). A telescopic mechanism (3) is provided in the middle of the side of the sealing seat (4). The telescopic mechanism (3) is installed in a support frame (23). The top of the support frame (23) is connected to the conveying cylinder (2).

2. The dissolved acetylene feeding device with a storage structure according to claim 1, characterized in that: When the telescopic mechanism (3) is extended, it drives the sealing seat (4) to seal the rectangular opening (5).

3. The dissolved acetylene feeding device with a storage structure according to claim 1, characterized in that: Two brackets (11) arranged in a V-shape are installed in the middle of the conveying cylinder (2), and the two brackets (11) are connected via a reinforcing rod (12).

4. The dissolved acetylene feeding device with a storage structure according to claim 1, characterized in that: The first driving mechanism comprises a second driving motor (15) arranged below the end of the storage bin (1), the second driving motor (15) being mounted on a second motor mounting frame (17), the two ends of the second motor mounting frame (17) being respectively connected to the supporting legs (16), a second pulley (19) being mounted on the rotating shaft of the second driving motor (15) and the end of the second screw shaft (32), and the two second pulleys (19) being connected via a belt.

5. The dissolved acetylene feeding device with a storage structure according to claim 4, characterized in that: The second belt pulley (19) is covered with a protective cover (18), and the protective cover (18) is respectively connected to the second motor mounting frame (17) and the side surface of the storage bin (1).

6. The dissolved acetylene feeding device with a storage structure according to claim 1, characterized in that: The second driving mechanism comprises a first driving motor (14) arranged at the bottom of the storage bin (1) near one end of the conveying cylinder (2), the first driving motor (14) being parallel to the conveying cylinder (2), and the first driving motor (14) being mounted on a first motor mounting frame (13), and both ends of the first motor mounting frame (13) being respectively connected to the supporting legs (16); A first belt pulley (26) is installed on the rotating shaft of the first motor mounting frame (13) and the bottom of the first screw shaft (7), and the two first belt pulleys (26) are connected by a belt.

7. A dissolved acetylene feeding device with a storage structure according to any one of claims 1 to 6, characterized in that: Also included is a dissolving tank corresponding to the dissolved acetylene feeding device with a material storage structure, the dissolving tank comprising a reaction tank body (10), a plurality of brackets being installed at the bottom of the reaction tank body (10), a top cover being provided at the top of the reaction tank body (10), and the bottom of the rectangular channel (21) being arranged at an eccentric position of the top cover; A discharge channel (24) is coaxially mounted at the bottom center of the reaction tank body (10), a discharge valve (25) is mounted on the side of the discharge channel (24), a stirring motor (9) is coaxially mounted at the top center of the top cover, a stirring shaft (28) is coaxially mounted inside the reaction tank body (10), the top of the stirring shaft (28) is connected to the stirring motor (9), and the bottom is rotatably connected to the bottom of the discharge channel (24); A spiral blade (27) is provided on the stirring shaft (28), the bottom of the spiral blade (27) is placed in the discharge channel (24), and a plurality of first stirring blades (30) are provided on the side of the stirring shaft (28), the first stirring blades (30) are clearance-matched with the side wall of the reaction tank body (10), and the first stirring blades (30) and the stirring shaft (28) are connected via a plurality of connecting rods (29).

8. The dissolved acetylene feeding device with a storage structure according to claim 7, characterized in that: A plurality of second stirring blades (31) are also provided at the bottom of the reaction tank body (10). The second stirring blades (31) are arranged obliquely and are clearance-matched with the bottom of the reaction tank body. The two ends of the second stirring blades (31) are respectively connected to the stirring shaft (28) and the bottom of the first stirring blades (30).

9. The dissolved acetylene feeding device with a storage structure according to claim 7, characterized in that: The top cover is also provided with a pressure relief valve, an acetylene gas collecting port, a pressure gauge and a water filling port.