Device for extruding, shaping and drying paper shape

By designing a device that includes a feed roller driven by the gear set, a cylinder-driven extrusion plate and a split pipe and multiple sets of wind tips, the problem of low drying efficiency of the cardboard in the existing device is solved, and uniform drying and efficient drying effects of the upper and lower surfaces of the cardboard are achieved.

CN222847117UActive Publication Date: 2025-05-09BEIJING XINHUA PRINTING CO LTD
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Patent Information

Application Number
CN202421936629.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-05-09
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

There are temperature difference and humidity differences between the upper and lower surfaces of the existing extrusion, shaping and drying paper-type devices during the drying process, resulting in low drying efficiency of the cardboard and affecting the quality of the paper.

Method used

A device including a rack plate, feed roller, conveyor belt, cylinder, extrusion plate, blower, output tube, air duct, rotary rod and adjustment structure is designed. The feed roller synchronously driven by the gear set prevents the cardboard wrinkles. The cylinder-driven extrusion plate is combined with hot air drying, and uniform drying of the upper and lower surfaces of the cardboard through the arrangement of the split pipe and multiple sets of wind tips.

Benefits of technology

It significantly improves drying efficiency, shortens drying time, ensures high-quality and efficient processing of cardboard, and avoids the influence of water droplets on the drying effect through the water droplet collection and adsorption mechanism.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222847117U_ABST
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Abstract

The utility model relates to the field of paper production, discloses a device for extruding, shaping and drying a paper mold, and solves the problem that the existing device for extruding, shaping and drying the paper mold is low in air drying efficiency. Paperboards are effectively prevented from wrinkling through the feeding rollers synchronously driven by the gear sets, conveying stability is guaranteed, the extrusion plates driven by the air cylinders are combined with hot air drying, rapid flattening and shaping of the paperboards are achieved, even drying of the upper surfaces and the lower surfaces of the paperboards is achieved through the arrangement of the flow dividing pipes and the multiple sets of air heads, and the drying efficiency is improved. A water drop collecting and adsorbing mechanism is innovatively introduced, water drops on the bottom face and the side face of an extrusion plate are effectively removed through a collecting box driven by an electric push rod and a scraping plate, a cotton column and a cotton block on the collecting box, the influence of the water drops on the paperboard drying effect is avoided, the drying time is further shortened, and the drying efficiency is improved. And high quality and high efficiency of paperboard processing are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of paper production, in particular to a device for extruding, shaping and drying paper molds. Background Art

[0002] Cardboard, also known as paperboard, is a thick paper sheet made from various pulps and composed of interwoven fibers. With the rapid development of the papermaking industry, the market demand for paper continues to increase, requiring the production process to be more efficient and faster. Extrusion, shaping, and drying are key links in paper production, and their efficiency directly affects the production capacity of the entire production line.

[0003] For example, the patent with publication number CN213514901U discloses a cardboard drying and heat-setting device. In the cardboard drying and heat-setting device, the heating element heats the air blown in by the blower and discharges it into the interior of the processing box to bake the cardboard. After the cardboard is dehydrated, the conveyor belt pushes the cardboard out through the cardboard on the right side. The structure is simple, easy to operate, reduces losses during production, and saves costs.

[0004] The above patent can only perform hot air drying on the bottom of the cardboard, but the top surface of the cardboard cannot be dried by hot air, and the drying requirement of the top surface of the cardboard is ignored, resulting in a significant temperature difference and humidity difference between the top and bottom of the cardboard during the drying process. This uneven drying method not only affects the overall quality of the cardboard, but also causes paper deformation and curling problems. Since the top surface of the cardboard cannot be directly affected by hot air, its drying speed is inevitably slower than the bottom, resulting in a longer time for the entire drying process, which not only reduces the overall efficiency of the production line, but also increases energy consumption and production costs. Utility Model Content

[0005] The utility model aims to provide a device for extruding, shaping and drying paper molds. The device is adopted to work, thereby solving the problem of low air drying efficiency of the existing devices for extruding, shaping and drying paper molds.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for squeezing, shaping and drying paper molds, comprising a frame plate, a feeding roller for driving paperboards to enter the middle of the frame plate is arranged on one side of the frame plate, a conveyor belt for driving paperboards is arranged between the frame plates, a cylinder is arranged on the top of the frame plate, an extrusion plate for flattening and shaping the paperboards is arranged on the output end of the cylinder, a blower is arranged on one side of the frame plate, an output end of the blower is connected to an output pipe for hot air drying the bottom surface of the paperboard, one end of the output pipe is connected to an air duct for hot air drying the top surface of the paperboard, rotating rods are arranged at both ends of the air duct, and an adjusting structure for adjusting the wind direction of the air duct is arranged at one end of the rotating rod, and a water absorption structure for absorbing water droplets condensed by hot air on the bottom surface of the extrusion plate is arranged between the frame plates;

[0007] The adjustment structure includes a shell arranged on the bottom surface of the frame plate, a hydraulic rod arranged inside the shell, and a rack is arranged at the output end of the hydraulic rod. The adjustment structure also includes a side plate arranged on one side of the shell, one side of the side plate is rotatably connected to a rotating shaft, one end of the rotating shaft is provided with a fan-shaped rack, the fan-shaped rack is meshed with the rack, one end of the fan-shaped rack is provided with a fixing ring, and the fixing ring is connected to the rotating rod.

[0008] Furthermore, the rack is slidably connected inside the shell.

[0009] Furthermore, a notch is provided on the surface of the shell, and the meshing portion between the sector rack and the rack rotates in the notch.

[0010] Furthermore, a fixing plate is provided at the top of the frame plate, and the fixing plate is rotatably connected to the rotating rod.

[0011] Furthermore, a connecting plate is provided on one side of the fixing plate, and the connecting plate is connected to the shell.

[0012] Furthermore, the water absorption structure includes a long plate arranged at the top of the frame plate, an electric push rod is arranged on one side of the long plate, a collecting box is arranged at the output end of the electric push rod, and the length of the collecting box is greater than the width of the extrusion plate.

[0013] Furthermore, a scraper is provided at the top of the collecting box, and the scraper is used to scrape off the condensed beads evaporated by the hot air on the bottom surface of the extrusion plate.

[0014] Furthermore, a vertical plate is provided at the top of the collecting box, and two groups of vertical plates are symmetrically arranged. The two groups of vertical plates are rotatably connected to the opposite sides with rotating rods, and cotton blocks are provided at one end of the two groups of rotating rods. The cotton blocks are in contact with the side surfaces of the extrusion plate, and cotton columns are provided between the two groups of cotton blocks. The cotton columns are used to adsorb condensed beads evaporated by hot air on the bottom surface of the extrusion plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] The utility model proposes a device for extruding, shaping and drying paper molds. The existing devices for extruding, shaping and drying paper molds have low air drying efficiency. The utility model effectively prevents paperboard wrinkles by utilizing a feed roller synchronously driven by a gear set, thereby ensuring the smoothness of transmission. The cylinder-driven extrusion plate combined with hot air drying not only realizes the rapid flattening and shaping of the paperboard, but also realizes uniform drying of the upper and lower surfaces of the paperboard through the arrangement of a shunt pipe and multiple groups of wind heads, significantly improving the drying efficiency. The utility model also innovatively introduces a water droplet collection and adsorption mechanism, and effectively removes water droplets on the bottom and sides of the extrusion plate through a collection box driven by an electric push rod and a scraper, cotton column and cotton block thereon, thereby avoiding the influence of water droplets on the drying effect of the paperboard, further shortening the drying time and ensuring the high quality and high efficiency of paperboard processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall three-dimensional unfolded structure of the utility model;

[0019] Figure 3 It is a three-dimensional structural schematic diagram of the air duct, rotating rod and adjusting structure of the utility model;

[0020] Figure 4 It is a three-dimensional structural schematic diagram of the regulating structure of the utility model;

[0021] Figure 5 It is a three-dimensional structural schematic diagram of the water absorption structure of the utility model;

[0022] Figure 6 For the utility model Figure 5 Schematic diagram of the three-dimensional structure enlarged at point A in the middle.

[0023] In the figure: 1. frame plate; 2. feed roller; 3. conveyor belt; 4. cylinder; 5. extrusion plate; 6. blower; 7. output pipe; 8. adjustment structure; 81. fixed plate; 82. connecting plate; 83. shell; 84. hydraulic rod; 85. rack; 86. fan-shaped rack; 87. rotating shaft; 88. side plate; 89. fixed ring; 9. water absorption structure; 91. long plate; 92. electric push rod; 93. collecting box; 94. scraper; 95. vertical plate; 96. rotating rod; 97. cotton block; 98. cotton column; 10. air duct; 11. rotating rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.

[0026] Combination Figure 1-Figure 4A device for extruding, shaping and drying paper molds, comprising a frame plate 1, a feeding roller 2 for driving a paperboard into the middle of the frame plate 1 is arranged on one side of the frame plate 1, a conveyor belt 3 for driving a paperboard is arranged between the frame plates 1, a cylinder 4 is arranged on the top of the frame plate 1, and an extrusion plate 5 for flattening and shaping the paperboard is arranged on the output end of the cylinder 4, a blower 6 is arranged on one side of the frame plate 1, an output end of the blower 6 is connected to an output pipe 7 for drying the bottom surface of the paperboard with hot air, one end of the output pipe 7 is connected to an air duct 10 for drying the top surface of the paperboard with hot air, rotating rods 11 are arranged at both ends of the air duct 10, and an adjusting structure 8 for adjusting the wind direction of the air duct 10 is arranged at one end of the rotating rod 11, and a water absorption structure 9 for absorbing water droplets condensed by hot air on the bottom surface of the extrusion plate 5 is arranged between the frame plates 1.

[0027] The utility model is further described below in conjunction with embodiments.

[0028] Embodiment 1:

[0029] See also Figure 1-Figure 4 The adjusting structure 8 includes a shell 83 arranged on the bottom surface of the frame 1, a hydraulic rod 84 arranged inside the shell 83, and a rack 85 is arranged at the output end of the hydraulic rod 84. The adjusting structure 8 also includes a side plate 88 arranged on one side of the shell 83, and a rotating shaft 87 is rotatably connected to one side of the side plate 88. A fan-shaped rack 86 is arranged at one end of the rotating shaft 87, and the fan-shaped rack 86 is meshed with the rack 85. A fixing ring 89 is arranged at one end of the fan-shaped rack 86, and the fixing ring 89 is connected to the rotating rod 11. The rack 85 is slidably connected to the inside of the shell 83. A notch is opened on the surface of the shell 83, and the meshing position of the fan-shaped rack 86 and the rack 85 rotates in the notch. A fixing plate 81 is arranged at the top of the frame 1, and the fixing plate 81 is rotatably connected to the rotating rod 11. A connecting plate 82 is arranged on one side of the fixing plate 81, and the connecting plate 82 is connected to the shell 83, so as to expand the blowing range and improve the drying efficiency.

[0030] Specifically, first, the staff starts the driving motor to drive the feed roller 2 at the output end to drive the cardboard to move toward the middle of the frame plate 1. The two groups of feed rollers 2 are driven by the gear set, so that the two groups of feed rollers 2 squeeze the cardboard to prevent wrinkles, so that the transmitted cardboard falls into the upper surface of the conveyor belt 3 and is transmitted to the middle. The cylinder 4 is started to drive the extrusion plate 5 at the output end to move downward to flatten and shape the cardboard. At the same time, the blower 6 is started. The blower 6 transmits hot air to the inside of the output pipe 7, and the same as the patent with publication number CN213514901U, the output pipe 7 sends the wind into the heating element for heating, and then the heating element inputs the hot air into the diversion pipe to dry the bottom surface of the cardboard with hot air, and the output pipe 7 transports the wind to the inside of the air duct 10, and one side of the air duct 10 is evenly spaced. A plurality of wind heads are provided, so that the wind blown out by the wind heads dries the top surface of the cardboard. By starting the hydraulic rod 84 inside the shell 83, the shell 83 is connected to the fixed plate 81 through the connecting plate 82, and the fixed plate 81 is connected to the top of the frame plate 1. The hydraulic rod 84 drives the rack 85 at the output end to move back and forth, and the rack 85 is slidably connected to the inside of the shell 83. The rack 85 is meshed with the fan-shaped rack 86. The fan-shaped rack 86 is in a swinging shape through the rotating shaft 87. The rotating shaft 87 is rotatably connected to the side plate 88, and the side plate 88 is connected to the shell 83. The fan-shaped rack 86 drives the fixed ring 89 at one end to swing, and the fixed ring 89 drives the air duct 10 connected to the rotating rod 11 to swing, and the rotating rod 11 is rotatably connected to the fixed plate 81, so as to expand the blowing range and improve the drying efficiency.

[0031] Embodiment 2:

[0032] See also Figure 5-Figure 6 The water absorbing structure 9 includes a long plate 91 arranged at the top of the frame plate 1, an electric push rod 92 is arranged on one side of the long plate 91, and a collecting box 93 is arranged at the output end of the electric push rod 92. The length of the collecting box 93 is greater than the width of the extrusion plate 5, and a scraper 94 is arranged on the top of the collecting box 93. The scraper 94 is used to scrape off the condensed beads evaporated by the hot air on the bottom surface of the extrusion plate 5, and a vertical plate 95 is arranged on the top of the collecting box 93. The vertical plates 95 are symmetrically arranged in two groups. The two groups of vertical plates 95 are rotatably connected to the opposite sides of each other with a rotating rod 96, and one end of the two groups of rotating rods 96 is provided with a cotton block 97, which is in contact with the side surface of the extrusion plate 5. A cotton column 98 is arranged between the two groups of cotton blocks 97, and the cotton column 98 is used to absorb the condensed beads evaporated by the hot air on the bottom surface of the extrusion plate 5, so as to facilitate the absorption of water droplets on the bottom and sides of the extrusion plate 5, avoid the extrusion plate 5 with water droplets squeezing the cardboard, and increase the drying time.

[0033] Specifically, when the cardboard is dried with hot air, the hot air gathers upward to form water droplets, making it easy for water droplets to gather on the bottom surface of the extrusion plate 5. By driving the electric push rod 92 on one side of the long plate 91, the long plate 91 is connected to the frame plate 1, and the electric push rod 92 drives the collecting box 93 at the output end to move toward the extrusion plate 5. The scraper 94 at the top of the collecting box 93 contacts the bottom surface of the extrusion plate 5, so that the scraper 94 scrapes the water droplets on the bottom surface of the extrusion plate 5 into the inside of the collecting box 93, and the cotton column 98 absorbs the water droplets on the bottom surface of the extrusion plate 5, and the cotton blocks 97 at both ends of the cotton column 98 absorb the water droplets on the side surface of the extrusion plate 5. The cotton blocks 97 and the cotton column 98 are rotated by the rotating rod 96, and the rotating rod 96 is rotatably connected to the vertical plate 95, and the vertical plate 95 is connected to the collecting box 93, which is convenient for absorbing the water droplets on the bottom and sides of the extrusion plate 5, avoiding the extrusion plate 5 with water droplets squeezing the cardboard, and increasing the drying time.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for pressing, shaping and drying paper molds, comprising a frame plate (1), characterized in that: A feeding roller (2) for driving the cardboard into the middle of the frame (1) is arranged on one side of the frame (1); a conveyor belt (3) for driving the cardboard is arranged between the frame (1); a cylinder (4) is arranged at the top of the frame (1); an extrusion plate (5) for flattening and shaping the cardboard is arranged at the output end of the cylinder (4); a blower (6) is arranged on one side of the frame (1); an output end of the blower (6) is connected to an output pipe (7) for drying the bottom surface of the cardboard with hot air; one end of the output pipe (7) is connected to an air duct (10) for drying the top surface of the cardboard with hot air; rotating rods (11) are arranged at both ends of the air duct (10); one end of the rotating rod (11) is provided with an adjusting structure (8) for adjusting the wind direction of the air duct (10); a water absorbing structure (9) for absorbing water droplets condensed by hot air on the bottom surface of the extrusion plate (5) is arranged between the frame (1); The adjustment structure (8) comprises a housing (83) arranged on the bottom surface of the frame plate (1), a hydraulic rod (84) arranged inside the housing (83), a rack (85) being arranged at the output end of the hydraulic rod (84), and the adjustment structure (8) further comprises a side plate (88) arranged on one side of the housing (83), a rotating shaft (87) being rotatably connected to one side of the side plate (88), a sector rack (86) being arranged at one end of the rotating shaft (87), the sector rack (86) being meshed with the rack (85), a fixing ring (89) being arranged at one end of the sector rack (86), and the fixing ring (89) being connected to the rotating rod (11).

2. The device for extruding, shaping and drying paper mold according to claim 1, characterized in that: The rack (85) is slidably connected inside the housing (83).

3. The device for extruding, shaping and drying paper mold according to claim 2, characterized in that: The surface of the housing (83) is provided with a notch, and the sector-shaped rack (86) and the rack (85) are meshed and rotate in the notch.

4. The device for extruding, shaping and drying paper mold according to claim 1, characterized in that: A fixing plate (81) is provided at the top of the frame plate (1), and the fixing plate (81) is rotatably connected to the rotating rod (11).

5. The device for extruding, shaping and drying paper mold according to claim 4, characterized in that: A connecting plate (82) is provided on one side of the fixing plate (81), and the connecting plate (82) is connected to the housing (83).

6. The device for extruding, shaping and drying paper mold according to claim 1, characterized in that: The water absorption structure (9) comprises a long plate (91) arranged at the top of the frame plate (1), an electric push rod (92) is arranged on one side of the long plate (91), a collection box (93) is arranged at the output end of the electric push rod (92), and the length of the collection box (93) is greater than the width of the extrusion plate (5).

7. The device for extruding, shaping and drying paper mold according to claim 6, characterized in that: A scraper (94) is provided at the top of the collecting box (93), and the scraper (94) is used to scrape off the condensed beads evaporated by hot gas on the bottom surface of the extrusion plate (5).

8. The device for extruding, shaping and drying paper mold according to claim 7, characterized in that: A vertical plate (95) is arranged at the top of the collecting box (93), and two groups of vertical plates (95) are symmetrically arranged. The two groups of vertical plates (95) are rotatably connected to the opposite sides with rotating rods (96). Cotton blocks (97) are arranged at one end of the two groups of rotating rods (96). The cotton blocks (97) are in contact with the side of the extrusion plate (5). Cotton columns (98) are arranged between the two groups of cotton blocks (97). The cotton columns (98) are used to absorb condensed beads evaporated by hot air on the bottom surface of the extrusion plate (5).

Citation Information

Patent Citations

  • Paperboard drying and heat setting device

    CN213514901U