Integrated intelligent pump station

By designing adjustment components in the pump station, including crushing rollers and moving parts, the problem of fixing the crushing mechanism of the pump station is solved, and flexible handling of foreign objects is achieved, reducing stuck situations, improving work efficiency and reducing maintenance costs.

CN222847459UActive Publication Date: 2025-05-09NANJING URBAN CONSTR ENVIRONMENTAL PROTECTION WATER CO LTD
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Patent Information

Application Number
CN202421585046.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-09
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

In the prior art, the crushing mechanism of the crushing grille in the pump station is fixed. When encountering foreign matter that is difficult to crush, it will become stuck, resulting in machine failure and the pump station cannot operate normally, reducing working efficiency and increasing maintenance costs.

Method used

An integrated smart pump station is designed with built-in adjustment components, including crushing rollers, moving parts, adjusting parts and collecting boxes. Through the movement of the adjusting parts and the flexible displacement of the crushing rollers, foreign objects of different sizes can be dealt with, reducing the occurrence of stuck situations.

Benefits of technology

It effectively reduces the situation of foreign objects stuck, reduces the risk of machine damage, improves the working efficiency of the pump station, extends the service life of the equipment, and saves the cost of repairing and replacing parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated intelligent pump station, which comprises a main body assembly, a pump station main body, a crushing grid, a power supply assembly, a power supply assembly, a power supply assembly and a power supply assembly, and is characterized in that the crushing grid is arranged in the pump station main body; the adjusting assembly is arranged in the crushing grid and comprises a crushing roller, a moving part, an adjusting part and a collecting box, the crushing roller is arranged in the crushing grid, the moving part is located at the top of the crushing roller, the adjusting part is located at the bottom of the crushing roller, the collecting box is arranged in the crushing grid, and the collecting box is arranged in the crushing grid. The device has the beneficial effects that when foreign matters which cannot be crushed are encountered, the adjusting assembly can flexibly deal with different foreign matters, the occurrence of jamming conditions is reduced, the damage to the device is reduced, the device can be better protected, the service life of the device is longer, the cost for maintaining and replacing parts is saved, and smooth drainage is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of pump stations, in particular to an integrated intelligent pump station. Background Art

[0002] An integrated smart pumping station refers to a pumping station system that integrates modern intelligent control technology. This type of pumping station is usually equipped with advanced technologies such as sensors, monitoring equipment, and remote control systems, which can realize remote monitoring, intelligent adjustment, and automated operation of the pump.

[0003] In the prior art, the crushing mechanism of the crushing grid in the pump station is fixed. When encountering foreign objects that are difficult to crush, it will get stuck. Machine failure will cause the pump station to be unable to operate normally, reducing the overall work efficiency of the pump station and increasing maintenance costs. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the above-mentioned problems and / or problems existing in the existing integrated intelligent pumping station, the present utility model is proposed.

[0006] Therefore, the problem to be solved by the utility model is that the crushing mechanism of the crushing grid in the pump station in the prior art is fixed, and when encountering foreign objects that are difficult to crush, it will get stuck. Machine failure will cause the pump station to be unable to operate normally, reducing the overall work efficiency of the pump station and increasing maintenance costs.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: an integrated intelligent pump station, which includes a main body component, including a pump station body and a crushing grid, wherein the crushing grid is arranged in the pump station body;

[0008] The adjusting component is arranged in the pulverizing grid, and comprises a pulverizing roller, a moving part, an adjusting part and a collecting box. The pulverizing roller is arranged in the pulverizing grid, the moving part is located at the top of the pulverizing roller, the adjusting part is located at the bottom of the pulverizing roller, and the collecting box is arranged in the pulverizing grid.

[0009] As a preferred solution of the integrated intelligent pump station of the utility model, a baffle is fixed on one side of the bottom of the collection box.

[0010] As a preferred solution of the integrated intelligent pump station described in the utility model, the movable part includes a fixed block, a positioning block, a first spring and a limit block, the fixed block is sleeved on the top of the crushing roller, the positioning block is fixed to one side of the fixed block, one end of the first spring is fixed to one side of the positioning block, and the other end is fixed to the inner wall of the limit block.

[0011] As a preferred solution of the integrated intelligent pump station of the utility model, there are two fixed blocks, which are respectively sleeved on the top of the crushing roller.

[0012] As a preferred solution of the integrated intelligent pump station described in the utility model, the movable part also includes a first positioning pin and a second spring, the positioning block is provided with a groove, the first positioning pin is movably connected in the groove, and the second spring is fixed to one side of the first positioning pin.

[0013] As a preferred solution of the integrated intelligent pump station of the utility model, there are two first locating pins, and two ends of the second spring are respectively fixed to one side of the two first locating pins.

[0014] As a preferred solution of the integrated intelligent pump station described in the utility model, one end of the first positioning pin is in an arc shape.

[0015] As a preferred solution of the integrated intelligent pump station described in the utility model, the adjustment component includes a positioning column, a first adjustment rod and a second adjustment rod, the positioning column is fixed to the bottom of the crushing grid, one end of the first adjustment rod is movably connected to the bottom of the crushing roller, and the other end is rotatably connected to the positioning column, one end of the second adjustment rod is rotatably connected to the positioning column, and the other end is movably connected to the bottom of the collection box.

[0016] As a preferred solution of the integrated intelligent pump station described in the utility model, wherein: the adjustment component also includes a limit plate, a support rod, a second positioning pin and a third spring, the limit plate is fixed to one side of the first adjustment rod, the support rod is fixed to one side of the limit plate, the second positioning pin is located in the support rod, one end of the third spring is fixed to the inner bottom wall of the support rod, and the other end is fixed to one side of the second positioning pin.

[0017] As a preferred solution of the integrated intelligent pump station described in the utility model, one end of the second positioning pin is in an arc shape.

[0018] The beneficial effects of the utility model are as follows: when encountering foreign objects that cannot be crushed, the adjustment component can flexibly respond to different foreign objects, reduce the occurrence of jamming, reduce damage to the machine, better protect the equipment, extend its service life, thereby saving the cost of repair and replacement of parts and ensuring smooth drainage. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0020] Figure 1 This is the overall structural diagram of the integrated smart pumping station.

[0021] Figure 2 This is the main cross-sectional structure diagram of the integrated smart pumping station.

[0022] Figure 3 This is the internal structure diagram of the crushing screen of the integrated smart pump station.

[0023] Figure 4 This is the cross-sectional structural diagram of the positioning block of the integrated smart pump station.

[0024] Figure 5 This is another perspective of the internal structure of the crushing screen of the integrated smart pump station.

[0025] Figure 6 This is the cross-sectional structure diagram of the support rod of the integrated smart pumping station. DETAILED DESCRIPTION

[0026] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0029] Example 1

[0030] Reference Figure 1 and Figure 2, which is the first embodiment of the utility model, and this embodiment provides an integrated intelligent pump station, which includes a main body component 100 and an adjustment component 200, and the cooperation of the two can more efficiently complete the processing of foreign matter.

[0031] Specifically, the main body component 100 includes a pump station body 101 and a crushing grid 102 , and the crushing grid 102 is disposed in the pump station body 101 .

[0032] The operation of the pump station body 101 will start the motor to drive the crushing grid 102 to start the crushing operation of the foreign matter, crushing the foreign matter into fine particles, and then discharge them by the submersible pump.

[0033] Specifically, the adjustment component 200 is arranged in the crushing grid 102, and includes a crushing roller 201, a moving part 202, an adjustment part 203 and a collection box 204. The crushing roller 201 is arranged in the crushing grid 102, the moving part 202 is located at the top of the crushing roller 201, the adjustment part 203 is located at the bottom of the crushing roller 201, and the collection box 204 is arranged in the crushing grid 102.

[0034] There are two crushing rollers 201 , one of which is fixed and rotates, and the other can move in a slide groove provided in the crushing grid 102 .

[0035] When the crushing grid 102 encounters foreign matter that cannot be crushed during operation, the movable part 202 will drive the crushing roller 201 to move to one side. When the crushing roller 201 moves, it will drive the bottom adjustment part 203 to move. At this time, the adjustment part 203 will drive the collection box 204 to move to the center of the two crushing rollers 201 to intercept and collect the foreign matter. After the foreign matter is collected, the movable part 202 will be reset, and the crushing roller 201 will also be reset. When the crushing roller 201 is reset, the adjustment part 203 will follow and reset. At that time, the adjustment part 203 will drive the collection box 204 to move to one side for reset, completing the reset work.

[0036] Specifically, a baffle 204 - 1 is fixed to one side of the bottom of the collection box 204 .

[0037] After passing through the crushing roller 201 , the foreign matter will be collected by the collection box 204 . The inclined surface of the baffle 204 - 1 can block the foreign matter to prevent the foreign matter from moving to one side due to the flow of water and flowing out of the collection box 204 .

[0038] Example 2

[0039] Reference Figure 3 and Figure 4 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment.

[0040] Specifically, the movable member 202 includes a fixed block 202a, a positioning block 202b, a first spring 202c and a limit block 202d. The fixed block 202a is sleeved on the top of the crushing roller 201, the positioning block 202b is fixed to one side of the fixed block 202a, one end of the first spring 202c is fixed to one side of the positioning block 202b, and the other end is fixed to the inner wall of the limit block 202d.

[0041] When encountering foreign objects that cannot be crushed, the fixed block 202a will be forced to move to one side, and at this time, the positioning block 202b will be forced to move to one side together. When the positioning block 202b moves out of the limit block 202d, the first spring 202c will be forced to deform, and then the movable crushing roller 201 will move to one side, and the foreign objects that cannot be crushed can pass through and then be collected by the collection box 204. The reset elastic force of the first spring 202c will pull the positioning block 202b to the other side for reset, and the movement of the positioning block 202b will drive the fixed block 202a to reset together.

[0042] Specifically, two fixing blocks 202 a are provided, and are respectively sleeved on the top of the crushing roller 201 .

[0043] One of the fixed blocks 202a is sleeved on the top of the movable crushing roller 201, and a positioning block 202b is fixed on one side of the fixed block 202a, while the other fixed block 202a is sleeved on the top of the fixed rotating crushing roller 201, and a limiting block 202d is fixed on one side. The fixed block 202a drives the positioning block 202b to limit the limiting block 202d by moving, and also limits the crushing roller 201.

[0044] Specifically, the moving member 202 further includes a first positioning pin 202e and a second spring 202f. The positioning block 202b is provided with a groove 202b-1. The first positioning pin 202e is movably connected in the groove 202b-1. The second spring 202f is fixed to one side of the first positioning pin 202e.

[0045] The limiting block 202d is provided with a notch and is movably connected to the first positioning pin 202e.

[0046] When the positioning block 202b is forced to move to one side, the first positioning pin 202e will be forced to shrink into the groove 202b-1. At this time, the first positioning pin 202e releases the limit on the limit block 202d, and the positioning block 202b can be pulled out from the limit block 202d. When resetting, the positioning block 202b moves in the opposite direction and the first positioning pin 202e will touch the outer wall of the limit block 202d and shrink into the groove 202b-1. At this time, the second spring 202f is forced, and when it moves to the notch, the reset elastic force of the second spring 202f will push the first positioning pin 202e out to connect with the notch.

[0047] Specifically, two first positioning pins 202e are provided, and two ends of the second spring 202f are respectively fixed to one side of the two first positioning pins 202e.

[0048] Two first positioning pins 202e are provided to increase the limit of the limit block 202d and improve stability.

[0049] Specifically, one end of the first positioning pin 202e is an arc surface.

[0050] The arc surface will generate friction with the limit block 202d and limit the limit block 202d. When the friction between the arc surface and the limit block 202d is smaller than the force of the grinding roller 201 moving to one side, the limit on the limit block 202d will be automatically released.

[0051] When encountering foreign objects that cannot be crushed, since the foreign objects cannot be crushed, the foreign objects will push the crushing roller 201 to one side. At this time, the first positioning pin 202e will be subjected to force. Because the friction between the arc surface and the limit block 202d is less than the force of the crushing roller 201 moving to one side, the first positioning pin 202e will shrink into the groove 202b-1, releasing the limit on the limit block 202d.

[0052] Example 3

[0053] Reference Figure 5 and Figure 6 , which is the third embodiment of the utility model, and this embodiment is based on the first two embodiments.

[0054] Specifically, the adjusting member 203 includes a positioning column 203a, a first adjusting rod 203b and a second adjusting rod 203c. The positioning column 203a is fixed to the bottom of the crushing grid 102. One end of the first adjusting rod 203b is movably connected to the bottom of the crushing roller 201, and the other end is rotationally connected to the positioning column 203a. One end of the second adjusting rod 203c is rotationally connected to the positioning column 203a, and the other end is movably connected to the bottom of the collecting box 204.

[0055] With the positioning column 203a as the central axis, one end of the first adjustment rod 203b and one end of the second adjustment rod 203c are both located on the surface of the positioning column 203a for movement.

[0056] When the crushing roller 201 moves, it will drive the first adjusting rod 203b to move, and at this time, the second adjusting rod 203c will also move together. When the second adjusting rod 203c moves, the collecting box 204 will also move accordingly.

[0057] Specifically, the adjusting member 203 also includes a limit plate 203d, a support rod 203e, a second positioning pin 203f and a third spring 203g. The limit plate 203d is fixed to one side of the first adjusting rod 203b, the support rod 203e is fixed to one side of the limit plate 203d, the second positioning pin 203f is located inside the support rod 203e, and one end of the third spring 203g is fixed to the inner bottom wall of the support rod 203e, and the other end is fixed to one side of the second positioning pin 203f.

[0058] When the first adjusting rod 203b moves to one side, the second positioning pin 203f in the support rod 203e will press against the side of the second adjusting rod 203c, driving the second adjusting rod 203c to move together. After the second adjusting rod 203c moves the collection box 204 to the specified position, if the foreign matter is too large and the crushing roller 201 continues to move to one side, the second positioning pin 203f will be forced to retract into the support rod 203e. At this time, the limit of the second positioning pin 203f is released, and the crushing roller 201 can drive the first adjusting rod 203c to move to the specified position. The section rod 203b continues to move to one side, and when resetting, the second positioning pin 203f will contact the side of the second adjusting rod 203c and then shrink. While shrinking, the third spring 203g will be deformed by force. When the second positioning pin 203f passes over the second adjusting rod 203c, the reset elastic force of the third spring 203g will push the second positioning pin 203f out and limit the second adjusting rod 203c. At this time, one side of the limiting plate 203d will fit with one side of the second adjusting rod 203c and push the second adjusting rod 203c back to its original position for resetting.

[0059] Specifically, one end of the second positioning pin 203f is an arc surface.

[0060] The curved surface will generate friction with the outer side of the second adjusting rod 203c, which can limit the second adjusting rod 203c. When the second adjusting rod 203c moves to a certain distance and cannot move, the first adjusting rod 203b will continue to move to one side. At this time, the pulling force of the limiting plate 203d will pull the supporting rod 203e to move to one side. Since the friction between the curved surface and the second adjusting rod 203c is less than the pulling force of the supporting rod 203e, the curved surface will move along the outer side of the second adjusting rod 203c toward the inside of the supporting rod 203e, thereby releasing the limit on the second adjusting rod 203c. At this time, the first adjusting rod 203b can continue to move to one side.

[0061] When in use, the motor will be started through the operation of the pump station body 101 to drive the crushing grid 102 to start crushing foreign matter. When encountering foreign matter that cannot be crushed, the fixed block 202a will be forced to move to one side, and at this time, the positioning block 202b will be forced to move to one side together. When the positioning block 202b is forced to move to one side, the first positioning pin 202e will be forced to shrink into the groove 202b-1. At this time, the first positioning pin 202e releases the limit on the limit block 202d, and the positioning block 202b can be pulled out from the limit block 202d. At this time, the crushing roller 201 can move to one side, and the first spring 202c will be deformed by force while being pulled out.

[0062] When the crushing roller 201 moves, it will drive the first adjusting rod 203b to move, and the second adjusting rod 203c will also move with it. When the second adjusting rod 203c moves, the collecting box 204 will also move accordingly. After the second adjusting rod 203c moves the collecting box 204 to the specified position, if the foreign matter is too large and the crushing roller 201 continues to move to one side, the second positioning pin 203f will be forced to shrink into the support rod 203e. At this time, the limit on the second positioning pin 203f is released, and the crushing roller 201 can drive the first adjusting rod 203b to continue to move to one side.

[0063] During resetting, the restoring elastic force of the first spring 202c will pull the positioning block 202b to the other side for resetting. The first positioning pin 202e will touch the outer wall of the limit block 202d and shrink into the groove 202b-1. At this time, the second spring 202f is under force. When it moves to the notch, the restoring elastic force of the second spring 202f will push the first positioning pin 202e out to connect with the notch. At the same time, the second positioning pin 203f will contact the side of the second adjusting rod 203c and then shrink. While shrinking, the third spring 203g will be deformed under force. When the second positioning pin 203f passes over the second adjusting rod 203c, the restoring elastic force of the third spring 203g will push the second positioning pin 203f out and limit the second adjusting rod 203c. At this time, one side of the limiting plate 203d will fit with one side of the second adjusting rod 203c, and push the second adjusting rod 203c back to its original position for resetting, and the resetting work will be completed at that time.

[0064] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. An integrated intelligent pumping station, characterized in that: include, A main body component (100) comprises a pump station main body (101) and a crushing grid (102), wherein the crushing grid (102) is arranged in the pump station main body (101); The adjusting component (200) is arranged in the pulverizing grid (102), and comprises a pulverizing roller (201), a moving part (202), an adjusting part (203) and a collecting box (204); the pulverizing roller (201) is arranged in the pulverizing grid (102), the moving part (202) is located at the top of the pulverizing roller (201), the adjusting part (203) is located at the bottom of the pulverizing roller (201), and the collecting box (204) is arranged in the pulverizing grid (102).

2. The integrated intelligent pump station according to claim 1, characterized in that: A baffle (204-1) is fixed to one side of the bottom of the collection box (204).

3. The integrated intelligent pump station according to claim 2, characterized in that: The moving member (202) comprises a fixed block (202a), a positioning block (202b), a first spring (202c) and a limit block (202d); the fixed block (202a) is sleeved on the top of the grinding roller (201); the positioning block (202b) is fixed to one side of the fixed block (202a); one end of the first spring (202c) is fixed to one side of the positioning block (202b), and the other end is fixed to the inner wall of the limit block (202d).

4. The integrated intelligent pump station according to claim 3, characterized in that: Two fixing blocks (202a) are provided and are respectively sleeved on the top of the crushing roller (201).

5. The integrated intelligent pump station according to claim 3 or 4, characterized in that: The moving part (202) also includes a first positioning pin (202e) and a second spring (202f); the positioning block (202b) is provided with a groove (202b-1); the first positioning pin (202e) is movably connected in the groove (202b-1); and the second spring (202f) is fixed to one side of the first positioning pin (202e).

6. The integrated intelligent pump station according to claim 5, characterized in that: Two first positioning pins (202e) are provided, and two ends of the second spring (202f) are respectively fixed to one side of the two first positioning pins (202e).

7. The integrated intelligent pump station according to claim 6, characterized in that: One end of the first positioning pin (202e) is in the form of an arc surface.

8. The integrated intelligent pump station according to claim 7, characterized in that: The adjusting member (203) comprises a positioning column (203a), a first adjusting rod (203b) and a second adjusting rod (203c); the positioning column (203a) is fixed to the bottom of the crushing grid (102); one end of the first adjusting rod (203b) is movably connected to the bottom of the crushing roller (201), and the other end is rotationally connected to the positioning column (203a); one end of the second adjusting rod (203c) is rotationally connected to the positioning column (203a), and the other end is movably connected to the bottom of the collecting box (204).

9. The integrated intelligent pump station according to claim 8, characterized in that: The adjusting member (203) further comprises a limit plate (203d), a support rod (203e), a second positioning pin (203f) and a third spring (203g), wherein the limit plate (203d) is fixed to one side of the first adjusting rod (203b), the support rod (203e) is fixed to one side of the limit plate (203d), the second positioning pin (203f) is located inside the support rod (203e), and one end of the third spring (203g) is fixed to the inner bottom wall of the support rod (203e), and the other end is fixed to one side of the second positioning pin (203f).

10. The integrated intelligent pump station according to claim 9, characterized in that: One end of the second positioning pin (203f) is in the form of an arc surface.