Micro vaporizer capable of stabilizing steam

By designing a micro-vaporizer containing a thermocouple and a heating rod, the problem that existing vaporizers cannot adjust the liquid fuel flow rate according to the heating temperature is solved, and efficient fuel vaporization and precise flow control are achieved.

CN222849195UActive Publication Date: 2025-05-09QUZHOU MAIRUI INSTRUMENT CO LTD
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Patent Information

Application Number
CN202421544272.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-05-09
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

Existing vaporizers cannot flexibly adjust the liquid fuel delivery flow according to the actual heating temperature inside the equipment, resulting in fuel waste.

Method used

A micro-vaporizer including a shell and a vaporization module is designed. The vaporization module consists of a first stainless steel pipe, a heating rod, an aluminum rod and a thermocouple. The temperature is monitored in real time by the thermocouple and the heating amount of the heating rod is adjusted, and the precise flow control is achieved in combination with a micro-metering pump.

Benefits of technology

The stable vaporization of liquid fuel and flexible flow regulation are achieved, minimizing fuel waste and improving the evaporation surface area and steam generation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a trace vaporizer capable of stabilizing steam, which relates to the technical field of trace vaporizers and comprises a shell, a vaporization module is mounted in the shell and comprises a first stainless steel tube and a heating rod, an aluminum rod is arranged in the shell, a thermocouple is fixedly mounted at the top end of the aluminum rod, and a second stainless steel tube is mounted at the top end of the aluminum rod. A heightening nut is arranged at the bottom end of the aluminum rod, a second stainless steel pipe is fixedly installed at the top end of the first stainless steel pipe, meanwhile, the second stainless steel pipe and the first stainless steel pipe are installed in a combined mode, the second stainless steel pipe is wrapped by the first stainless steel pipe, electric power is transmitted into the heating rod through a cable, and the heating rod is rapidly heated. The heating rod heats liquid, meanwhile, a fastening nail is installed at the side end of the heating rod and used for fixing the position of the heating rod, meanwhile, a thermocouple is installed at the top end of the aluminum rod, one end of the thermocouple is connected with a cable, the thermocouple monitors the internal temperature in real time, and the machining stability is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of trace vaporizers, in particular to a trace vaporizer capable of stabilizing steam. Background Art

[0002] A micro-vaporizer is a device used to convert a trace amount of liquid into a vapor or gas state. It usually has the characteristics of high precision and high stability, and can accurately control the vaporization process of the liquid within a very small flow range.

[0003] At present, the existing vaporizer (such as patent number: CN218721637U) discloses a vaporizer, which increases the contact area between the outer wall of the tank and the external environment by setting a first heat exchange fin assembly on the outer wall of the tank body, thereby improving the heat exchange efficiency. The heat absorbed by the vaporization of the hydrocarbon-based liquid can be supplemented by the external environment.

[0004] However, during the implementation of the above technical solution, it was found that there were at least the following technical problems: the liquid fuel was transported into the interior of the equipment through a pipeline, and the function of the closing valve was limited to opening or closing the pipeline, but it was unable to flexibly adjust the delivery flow rate of the liquid fuel according to the actual heating temperature inside the equipment, which may lead to fuel waste. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides a micro-vaporizer that can stabilize steam, which solves the technical problem that liquid fuel is transported into the interior of the device through a pipeline, and the function of the closing valve is limited to opening or closing the pipeline, but cannot flexibly adjust the delivery flow rate of the liquid fuel according to the actual heating temperature inside the equipment, which may lead to fuel waste.

[0007] (II) Technical solution

[0008] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0009] A trace vaporizer capable of stabilizing steam comprises a shell, a vaporization module is installed inside the shell, the vaporization module comprises a first stainless steel tube and a heating rod, an aluminum rod is arranged inside the shell, a thermocouple is fixedly installed on the top end of the aluminum rod, a spacer nut is arranged on the bottom end of the aluminum rod, and a second stainless steel tube is fixedly installed on the top end of the first stainless steel tube.

[0010] Preferably: an upper end cover is fixedly installed on the top end of the shell, a lower end cover is fixedly installed on the bottom end of the shell, a ferrule joint is provided at the bottom end of the lower end cover, a fixing screw is provided inside the lower end cover, a fastening nail is provided on the side end of the heating rod, an aviation joint is fixedly installed on the side end of the shell, and at least two cables are provided inside the aviation joint.

[0011] (III) Beneficial effects

[0012] 1. Through the micro-metering pump, the minimum liquid feed of 0.001ml / min can be achieved. Stable vaporization, at the same time, the adjustable flow range is relatively large, and the maximum liquid vaporization rate can be adjusted to 1ml / min. The surface tension of the liquid is destroyed, and the liquid is dispersed into a layer of liquid film with a thickness of microns inside the structure, which increases the evaporation surface area and can accurately control the flow of the liquid.

[0013] 2. Electricity is transmitted to the interior of the heating rod through the cable, so that the heating rod heats up quickly and heats the liquid. At the same time, a fastening nail is installed on the side end of the heating rod to fix the position of the heating rod. At the same time, a thermocouple is installed on the top of the aluminum rod. One end of the thermocouple is connected to the cable. The thermocouple monitors the internal temperature in real time to ensure the stability of the processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings.

[0015] Figure 1 This is a structural diagram of the housing of the utility model;

[0016] Figure 2 It is a top view of the utility model.

[0017] Legend: 1. Outer shell; 11. Lower end cover; 12. First stainless steel tube; 13. Aluminum rod; 14. Thermocouple; 15. Spacer nut; 16. Fixing screw; 17. Compression fitting; 18. Heating rod; 19. Fastening nail; 21. Upper end cover; 22. Aviation connector; 23. Second stainless steel tube; 24. Cable. DETAILED DESCRIPTION

[0018] The embodiment of the present application provides a micro-vaporizer that can stabilize steam, which effectively solves the problem that liquid fuel is transported into the interior of the device through a pipeline. The function of the closing valve is limited to opening or closing the pipeline, but it is unable to flexibly adjust the delivery flow rate of the liquid fuel according to the actual heating temperature inside the device, which may lead to fuel waste. The micro-metering pump can achieve stable vaporization of liquid feed at a minimum of 0.001 ml / min, and the adjustable flow rate range is also relatively large, with a maximum liquid vaporization rate of 1 ml / min, which destroys the surface tension of the liquid and disperses the liquid into a liquid film with a thickness of microns inside the structure, thereby increasing the evaporation surface area and accurately controlling the flow rate of the liquid.

[0019] Example

[0020] like Figure 1 , Figure 2 As shown, the technical solution in the embodiment of the present application effectively solves the problem that the liquid fuel is transported into the interior of the device through the pipeline, and the function of the closing valve is limited to opening or closing the pipeline, but cannot flexibly adjust the delivery flow rate of the liquid fuel according to the actual heating temperature inside the device, which may lead to the waste of fuel. The overall idea is as follows:

[0021] In view of the problems existing in the prior art, the utility model provides a trace vaporizer capable of stabilizing steam, comprising an outer shell 1, a vaporization module being installed inside the outer shell 1, the vaporization module comprising a first stainless steel tube 12 and a heating rod 18, an aluminum rod 13 being arranged inside the outer shell 1, a thermocouple 14 being fixedly installed at the top end of the aluminum rod 13, the interior of the thermocouple 14 being formed into a loop by connecting two ends of two conductors of different components, when the temperatures of the two junctions are different, a thermoelectric potential will be generated in the loop, and the temperature difference between the two junctions can be obtained by measuring the magnitude of the thermoelectric potential, thereby determining the temperature of the measuring point, and then the temperature detected by the thermocouple 14 is transmitted to the outside through the second stainless steel tube 23, a spacer nut 15 is arranged at the bottom end of the aluminum rod 13, and a second stainless steel tube 23 is fixedly installed at the top end of the first stainless steel tube 12.

[0022] An upper end cover 21 is fixedly installed on the top end of the shell 1, and a lower end cover 11 is fixedly installed on the bottom end of the shell 1. A ferrule joint 17 is provided at the bottom end of the lower end cover 11, and a fixing screw 16 is provided inside the lower end cover 11. A fastening nail 19 is provided at the side end of the heating rod 18. Electricity is transmitted to the inside of the heating rod 18 through a cable 24, so that the heating rod 18 can heat up quickly, and the heating rod 18 heats the liquid. At the same time, a fastening nail 19 is installed on the side end of the heating rod 18, and the fastening nail 19 is used to fix the position of the heating rod 18. An aviation joint 22 is fixedly installed on the side end of the shell 1, and at least two cables 24 are provided inside the aviation joint 22.

[0023] Working principle:

[0024] In the first step, first, an aviation joint 22 is installed at the top of the shell 1, and at least two second stainless steel tubes 23 are installed inside the aviation joint 22. The ends of the second stainless steel tubes 23 are respectively connected to the tops of the heating rod 18 and the thermocouple 14. The liquid to be vaporized enters the shell 1 through the feed pipe, and the power is transmitted to the inside of the heating rod 18 through the cable 24, so that the heating rod 18 heats up quickly. The heating rod 18 heats the liquid. At the same time, a fastening nail 19 is installed at the side end of the heating rod 18. The fastening nail 19 is used to fix the position of the heating rod 18. At the same time, a thermocouple 14 is installed at the top of the aluminum rod 13. One end of the thermocouple 14 is connected to the second stainless steel tube 2 3 connection, the interior of the thermocouple 14 is composed of two conductors of different components connected at both ends to form a loop. When the temperatures of the two junctions are different, a thermoelectric potential will be generated in the loop. By measuring the size of the thermoelectric potential, the temperature difference between the two junctions can be obtained, thereby determining the temperature of the measuring point, and then the temperature detected by the thermocouple 14 is transmitted to the outside through the cable 24. The temperature detected by the thermocouple 14 is used to heat the vaporizer temperature to a suitable vaporization temperature with a temperature control instrument, and then the liquid is pumped in with a micro-metering pump. When the liquid obtains enough heat, its molecules overcome the cohesive force of the liquid surface and escape from the liquid surface, thereby realizing the vaporization of the liquid, and steam will be generated at the outlet.

[0025] The second stainless steel tube 23 and the first stainless steel tube 12 are installed in combination with each other. The first stainless steel tube 12 wraps the second stainless steel tube 23 to form a double-layer design. The micro-metering pump can achieve stable vaporization of liquid feed at a minimum of 0.001 ml / min. A ferrule joint 17 is installed at the end of the second stainless steel tube 23 for fixing the second stainless steel tube 23. At the same time, the flow rate range can be adjusted to a relatively large range, and the maximum liquid vaporization rate can be adjusted to 1 ml / min. Its characteristic is that the surface tension of the liquid is destroyed, so that the liquid is dispersed into a liquid film with a thickness of microns inside the structure, thereby increasing the evaporation surface area.

[0026] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.

Claims

1. A micro vaporizer capable of stabilizing steam, comprising a housing (1), characterized in that: A vaporization module is installed inside the shell (1), and the vaporization module comprises a first stainless steel tube (12) and a heating rod (18). An aluminum rod (13) is arranged inside the shell (1), a thermocouple (14) is fixedly installed at the top end of the aluminum rod (13), a washer nut (15) is arranged at the bottom end of the aluminum rod (13), and a second stainless steel tube (23) is fixedly installed at the top end of the first stainless steel tube (12).

2. A micro vaporizer capable of stabilizing steam as claimed in claim 1, characterized in that: An upper end cover (21) is fixedly mounted on the top end of the shell (1), and a lower end cover (11) is fixedly mounted on the bottom end of the shell (1).

3. A micro vaporizer capable of stabilizing steam as claimed in claim 2, characterized in that: A ferrule joint (17) is provided at the bottom end of the lower end cover (11); The ferrule joint (17) passes through the lower end cover (11) and is connected to the end of the first stainless steel pipe (12).

4. A micro vaporizer capable of stabilizing steam as claimed in claim 2, characterized in that: A fixing screw (16) is provided inside the lower end cover (11); The fixing screw (16) of the lower end cover (11) cooperates with the spacer nut (15) to be rotatably connected to the bottom end of the aluminum rod (13), thereby fixing the aluminum rod (13) and the lower end cover (11).

5. A micro vaporizer capable of stabilizing steam as claimed in claim 1, characterized in that: A fastening nail (19) is provided at the side end of the heating rod (18).

6. A micro vaporizer capable of stabilizing steam as claimed in claim 1, characterized in that: An aviation connector (22) is fixedly mounted on the side end of the housing (1), and at least two cables (24) are arranged inside the aviation connector (22).

Citation Information

Patent Citations

  • Vaporizer

    CN218721637U