Box-type furnace with auxiliary cooling interlayer

By adopting the thermal insulation structure of alumina fiberboard and aluminum silicate fiberboard in the box furnace, and combining the cooling system of the water tank and the refrigerator, the problem of the temperature of the outer wall increases after long-term use of the box furnace is solved, and energy efficiency, safety and environmental protection are improved.

CN222849726UActive Publication Date: 2025-05-09SHANDONG XINGFENG NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421810828.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-09
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

After long-term use of the existing box furnace, the temperature of the external wall of the furnace body increases significantly, resulting in reduced energy efficiency and increased energy consumption, and may pose thermal pollution and safety threats to the equipment and the surrounding environment.

Method used

A box furnace with auxiliary cooling partition is designed, using alumina fiberboard and aluminum silicate fiberboard as heat insulation boards, and a cooling mechanism is set up in the furnace body, including a water tank, water pump, heat absorption pipe and a refrigerator, which reduces the temperature of the external wall of the furnace body by clamping connection and fan assisting heat dissipation.

Benefits of technology

Through the use of heat insulation and cooling mechanisms, the temperature of the furnace outer wall is significantly reduced, heat loss and energy consumption is reduced, the service life of the equipment is extended, and safety and environmental protection are improved.

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Patent Text Reader

Abstract

The utility model provides a box-type furnace with an auxiliary cooling interlayer. The box-type furnace comprises a box-type furnace body, a heat insulation mechanism is arranged on the surface of the inner wall of the box-type furnace body, heat dissipation windows are formed in the surfaces of the two sides of the box-type furnace body, and a cooling mechanism is arranged on the rear side of the interior of the box-type furnace body; the heat insulation mechanism comprises a first heat insulation plate and a second heat insulation plate, a mounting groove is formed in the surface of the inner wall of the box-type furnace body, and the first heat insulation plate and the second heat insulation plate are connected with the mounting groove in a clamped mode. By using the heat insulation mechanism and the cooling mechanism, the temperature of the outer wall of the furnace body can be reduced, heat loss is reduced, and energy consumption is reduced; the temperature of the outer wall of the furnace body is reduced, so that safety accidents such as equipment damage and fire disasters caused by high temperature can be avoided; and by reducing the temperature change amplitude of the outer wall of the furnace body, equipment deformation and damage caused by thermal expansion and cold contraction can be reduced, and the service life of equipment is prolonged.
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Description

Technical Field

[0001] The utility model relates to the relevant field of box-type furnaces, and in particular to a box-type furnace with an auxiliary cooling interlayer. Background Art

[0002] Box furnace, also known as muffle furnace, is a commonly used heating equipment, mainly used for heat treatment of metal parts or alloy steel parts in air. It is characterized by simple operation and convenient maintenance, and is equipped with a controllable chimney behind the furnace. It is suitable for chemical analysis of coal, coking products, chemical raw materials, as well as power, coal, papermaking, petrochemical, cement, agriculture and animal husbandry, medical research, teaching and other industries and departments. The existing box furnace still has some problems when in use.

[0003] After long-term use, the temperature of the outer wall of the existing box-type furnace will inevitably rise significantly. This temperature rise not only means that the furnace body needs to consume more energy to maintain its high temperature state, resulting in reduced energy efficiency and increased energy consumption, but more importantly, the excessively high outer wall temperature may also cause thermal pollution to the environment around the equipment and even pose a direct safety threat to surrounding personnel.

[0004] Therefore, we make improvements to this problem and propose a box-type furnace with an auxiliary cooling barrier. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a box-type furnace with an auxiliary cooling insulation layer, which solves the problems mentioned in the background technology.

[0006] In order to achieve the above-mentioned utility model purpose, the utility model provides the following technical solutions:

[0007] A box-type furnace with an auxiliary cooling barrier is provided to solve the above problems.

[0008] The specific application is as follows:

[0009] It comprises a box-type furnace body, the inner wall surface of the box-type furnace body is provided with a heat insulation mechanism, the two side surfaces of the box-type furnace body are provided with heat dissipation windows, and the rear side of the box-type furnace body is provided with a cooling mechanism;

[0010] The heat insulation mechanism includes a first heat insulation board and a second heat insulation board, and an installation groove is provided on the surface of the inner wall of the box-type furnace body, and the first heat insulation board and the second heat insulation board are connected to the installation groove by a snap-fit ​​connection. The first heat insulation board is made of alumina fiberboard, and the second heat insulation board is made of aluminum silicate fiberboard.

[0011] As a preferred technical solution of the present application, a clamping block is fixedly mounted on one side surface of the first insulation board, and a hole is opened on the surface of the second insulation board, and the clamping block and the hole are connected by a snap-fit ​​connection.

[0012] As a preferred technical solution of the present application, the cooling mechanism includes a water tank, and the water tank is arranged at the bottom of the box-type furnace body, a water pump is fixedly installed inside the water tank, and a first connecting pipe is fixedly installed on one side surface of the water pump, and a second connecting pipe is fixedly installed on the other side surface of the water pump, the upper end of the second connecting pipe is connected to a heat absorption pipe, and the other end of the heat absorption pipe is connected to a drain pipe, and the other end of the drain pipe extends to the interior of the water tank.

[0013] As a preferred technical solution of the present application, the heat absorbing tube is arranged in a curved shape and is made of a transparent glass tube.

[0014] As a preferred technical solution of the present application, a refrigerator is fixedly installed inside the water tank, and a water inlet pipe is installed on one side surface of the refrigerator, and the other side surface of the refrigerator is fixedly connected to the first connecting pipe.

[0015] As a preferred technical solution of the present application, a slot is provided on the inner wall surface of the back of the box-type furnace body, and an air inlet is provided on the surface of the slot, and a fan is connected to the inside of the slot.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] In the scheme of this application:

[0018] By using heat insulation and cooling mechanisms, the temperature of the outer wall of the furnace body can be lowered, which reduces heat loss and energy consumption; by reducing the temperature of the outer wall of the furnace body, equipment damage and safety accidents such as fire caused by high temperature can be avoided; by reducing the temperature change range of the outer wall of the furnace body, equipment deformation and damage caused by thermal expansion and contraction can be reduced, thereby extending the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the three-dimensional structure of the side of a box-type furnace with an auxiliary cooling insulation layer provided in this application;

[0020] Figure 2 A schematic diagram of the three-dimensional structure of the back of a box-type furnace with an auxiliary cooling insulation layer provided in this application;

[0021] Figure 3 A schematic diagram of the cross-sectional structure of a box-type furnace with an auxiliary cooling insulation layer provided in the present application;

[0022] Figure 4A schematic cross-sectional structure diagram of a box-type furnace installation slot with an auxiliary cooling insulation layer provided in this application;

[0023] Figure 5 A schematic diagram of the structure of the box-type furnace block and holes with an auxiliary cooling insulation layer provided in this application;

[0024] Figure 6 This is a schematic diagram of the cross-sectional structure of a box-type furnace with an auxiliary cooling insulation layer provided in the present application.

[0025] Indicated in the figure:

[0026] 1. Box-type furnace body; 2. Insulation mechanism; 201. First insulation board; 202. Second insulation board; 203. Mounting slot; 204. Block; 205. Hole; 3. Heat dissipation window; 4. Cooling mechanism; 401. Water tank; 402. Water pump; 403. First connecting pipe; 404. Second connecting pipe; 405. Heat absorbing pipe; 406. Drain pipe; 407. Refrigerator; 408. Water inlet pipe; 409. Slot; 410. Air inlet; 411. Fan. DETAILED DESCRIPTION

[0027] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described examples are part of the embodiments of the utility model, not all of the embodiments.

[0028] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the present invention to be protected, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0030] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0031] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "upper" and "lower" is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, or the orientation or position relationship commonly understood by those skilled in the art. Such terms are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0032] In order to solve the technical problems in the background technology, the following box-type furnace with auxiliary cooling insulation is provided:

[0033] Combination Figure 1 - Figure 6 As shown, the utility model provides a box-type furnace with an auxiliary cooling insulation layer, including a box-type furnace body 1, an insulation mechanism 2 is provided on the inner wall surface of the box-type furnace body 1, and heat dissipation windows 3 are provided on the two side surfaces of the box-type furnace body 1, a cooling mechanism 4 is provided on the rear side inside the box-type furnace body 1, the insulation mechanism 2 includes a first insulation board 201 and a second insulation board 202, and a mounting groove 203 is provided on the surface of the inner wall of the box-type furnace body 1, and the first insulation board 201 and the second insulation board 202 are connected to the mounting groove 203 in a snap-fit ​​connection manner, the first insulation board 201 is made of alumina fiberboard material, and the second insulation board 202 is made of aluminum silicate fiberboard material.

[0034] In this embodiment: by using the first heat insulation board 201 and the second heat insulation board 202, the alumina fiberboard can withstand extremely high temperatures and is usually used as a lining material for high-temperature furnaces. It can effectively protect the furnace body from high temperature damage. The alumina fiberboard has low thermal conductivity, which helps to maintain the temperature in the furnace stable and improve thermal efficiency. Using the alumina fiberboard in a box furnace can significantly reduce energy consumption and improve work efficiency.

[0035] Aluminum silicate fiberboard can withstand high temperature environment and has a low thermal expansion coefficient, which means that the volume changes little when the temperature changes, which is conducive to maintaining the uniformity of the temperature in the furnace. Aluminum silicate fiberboard has good chemical stability and can resist the erosion of most chemical substances. It is suitable for a variety of harsh working environments. Using aluminum silicate fiberboard in box furnaces can improve the durability and safety of the furnace body;

[0036] The alumina fiberboard and the aluminum silicate fiberboard are clamped in the installation groove 203 and closely fit the inner wall of the furnace body to form a heat insulation layer, which can effectively block the heat inside the furnace body from transferring to the outside and significantly reduce the temperature of the outer wall of the furnace body.

[0037] As a preferred embodiment, a clamping block 204 is fixedly mounted on one side surface of the first heat insulation board 201, and a hole 205 is opened on the surface of the second heat insulation board 202, and the clamping block 204 and the hole 205 are connected by a snap-fit ​​connection.

[0038] In this embodiment, the first heat insulation board 201 and the second heat insulation board 202 are conveniently connected by the engagement of the block 204 with the hole 205 .

[0039] As a preferred embodiment, the cooling mechanism 4 includes a water tank 401, and the water tank 401 is arranged at the bottom of the box-type furnace body 1, a water pump 402 is fixedly installed inside the water tank 401, and a first connecting pipe 403 is fixedly installed on one side surface of the water pump 402, and a second connecting pipe 404 is fixedly installed on the other side surface of the water pump 402, the upper end of the second connecting pipe 404 is connected to a heat absorption pipe 405, and the other end of the heat absorption pipe 405 is connected to a drain pipe 406, and the other end of the drain pipe 406 extends to the interior of the water tank 401.

[0040] In this embodiment: by starting the water pump 402, the water pump 402 can pump out the water in the water tank 401 through the first connecting pipe 403, and discharge it into the heat absorption pipe 405 through the second connecting pipe 404, so as to absorb the temperature inside the furnace body, reduce the temperature inside the furnace and the temperature of the outer wall of the furnace body, reduce the risk of fire and explosion, improve the safety of operators, and reduce heat loss. Not only save energy, but also help reduce greenhouse gas emissions, which meets the requirements of sustainable development. The water that absorbs heat can be discharged into the water tank 401 through the drain pipe 406, so as to facilitate the recycling of water resources.

[0041] As a preferred embodiment, the heat absorbing tube 405 is arranged in a curved shape, and the heat absorbing tube 405 is made of a transparent glass tube.

[0042] In this embodiment: the heat absorption tube 405 is arranged in a curved shape and is made of a transparent glass tube, which can increase the contact area with the heat in the furnace body, better absorb the heat, and improve the efficiency of heat absorption.

[0043] As a preferred embodiment, a refrigerator 407 is fixedly installed inside the water tank 401 , and a water inlet pipe 408 is installed on one side surface of the refrigerator 407 , and the other side surface of the refrigerator 407 is fixedly connected to the first connecting pipe 403 .

[0044] In this embodiment: the water inside the water tank 401 will be heated up after a long period of heat absorption and circulation. By setting up a refrigerator 407, when the water is pumped away by the water pump 402, the heated water can be cooled by the refrigerator 407 to facilitate better absorption of heat by the water.

[0045] As a preferred embodiment, a slot 409 is provided on the inner wall surface of the back of the box-type furnace body 1 , and an air inlet 410 is provided on the surface of the slot 409 , and a fan 411 is engaged and connected inside the slot 409 .

[0046] In this embodiment, a fan 411 is installed on the back of the furnace body. When the fan 411 is working, it blows toward the heat absorbing tube 405, so as to better dissipate the internal heat and carry out heat dissipation so that the heat is quickly taken away.

[0047] The working principle is: by adopting the first insulation board 201 and the second insulation board 202, the first insulation board 201 and the second insulation board 202 are respectively made of alumina fiberboard and aluminum silicate fiberboard, which can effectively protect the furnace body from high temperature damage. The thermal conductivity of the alumina fiberboard is low, which helps to maintain the temperature inside the furnace stable and improve thermal efficiency. The use of alumina fiberboard in a box-type furnace can significantly reduce energy consumption, improve work efficiency, and help maintain the uniformity of the temperature inside the furnace. It is suitable for a variety of harsh working environments. The use of aluminum silicate fiberboard in a box-type furnace can improve the durability and safety of the furnace body, thereby effectively blocking the transfer of heat from the inside of the furnace body to the outside and significantly reducing the temperature of the outer wall of the furnace body.

[0048] When the furnace body is working, by starting the water pump 402, the water pump 402 can pump out the water inside the water tank 401 through the first connecting pipe 403, and discharge it into the heat absorption pipe 405 through the second connecting pipe 404, so as to absorb the temperature inside the furnace body. Lowering the temperature inside the furnace can reduce the risk of fire and explosion, improve the safety of operators, and reduce heat loss. It not only saves energy, but also helps to reduce greenhouse gas emissions, which meets the requirements of sustainable development. The water that absorbs heat can be discharged into the water tank 401 through the drain pipe 406, which is convenient for the recycling of water resources. In combination with the first insulation board 201 and the second insulation board 202, the temperature of the outer wall can be greatly reduced to avoid thermal pollution to the surrounding environment and even pose a direct safety threat to the surrounding staff. The above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0049] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention are included in the scope of the claims of the present invention.

Claims

1. A box-type furnace with an auxiliary cooling interlayer, comprising a box-type furnace body (1), characterized in that: The inner wall surface of the box-type furnace body (1) is provided with a heat insulation mechanism (2), and the two side surfaces of the box-type furnace body (1) are provided with heat dissipation windows (3), and the rear side of the interior of the box-type furnace body (1) is provided with a cooling mechanism (4); The heat insulation mechanism (2) comprises a first heat insulation board (201) and a second heat insulation board (202), and a mounting groove (203) is provided on the surface of the inner wall of the box-type furnace body (1), and the first heat insulation board (201) and the second heat insulation board (202) are connected to the mounting groove (203) by snap-fit ​​connection, the first heat insulation board (201) is made of alumina fiberboard material, and the second heat insulation board (202) is made of aluminum silicate fiberboard material.

2. The box-type furnace with auxiliary cooling insulation layer according to claim 1, characterized in that: A clamping block (204) is fixedly mounted on one side surface of the first heat insulation board (201), and a hole (205) is provided on the surface of the second heat insulation board (202), wherein the clamping block (204) and the hole (205) are connected in a clamping connection manner.

3. The box-type furnace with auxiliary cooling insulation layer according to claim 1, characterized in that: The cooling mechanism (4) comprises a water tank (401), and the water tank (401) is arranged at the bottom of the box-type furnace body (1); a water pump (402) is fixedly installed inside the water tank (401); a first connecting pipe (403) is fixedly installed on one side surface of the water pump (402); and a second connecting pipe (404) is fixedly installed on the other side surface of the water pump (402); the upper end of the second connecting pipe (404) is connected to a heat absorbing pipe (405), and the other end of the heat absorbing pipe (405) is connected to a drainage pipe (406), and the other end of the drainage pipe (406) extends to the inside of the water tank (401).

4. The box-type furnace with auxiliary cooling insulation layer according to claim 3, characterized in that: The heat absorbing tube (405) is arranged in a curved shape, and the heat absorbing tube (405) is made of a transparent glass tube.

5. The box-type furnace with auxiliary cooling insulation layer according to claim 3, characterized in that: A refrigerator (407) is fixedly installed inside the water tank (401), and a water inlet pipe (408) is installed on one side surface of the refrigerator (407), and the other side surface of the refrigerator (407) is fixedly connected to the first connecting pipe (403).

6. The box-type furnace with auxiliary cooling insulation layer according to claim 1, characterized in that: A slot (409) is provided on the inner wall surface of the back of the box-type furnace body (1), and an air inlet (410) is provided on the surface of the slot (409), and a fan (411) is snap-connected inside the slot (409).