Cooling mechanism for concrete accelerator production
By designing a cooling mechanism for concrete rapid settling agent production, using internal circulation cooling and stirring technology, combined with filtration and crushing of condensate treatment, the problems of poor cooling effect and condensate blockage in the prior art are solved, and efficient cooling and smooth discharge of materials are achieved.
Patent Information
- Application Number
- CN202421496774.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-27
AI Technical Summary
In the prior art, the cooling effect of concrete rapid deposition agent is poor during the production process, the cooling efficiency is low, and the cooling agent is prone to condense after cooling, resulting in blockage of the drain valve and affecting normal use.
A cooling mechanism for the production of concrete rapid coagulant is designed. By setting up a cooling mechanism and an internal circulation cooling system, the heat exchange tube assembly and a rotating mechanism are used to cool and stir the rapid coagulant, and the condensate is treated with a filter mesh bucket and a crushing mechanism to avoid blockage of the drain valve.
Improves cooling efficiency and effect, avoids condensation blocking the drain valve, ensures smooth discharge, and extends the service life of the equipment.
Smart Images

Figure CN222849838U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quick-setting agent production, in particular to a cooling mechanism for producing concrete quick-setting agent. Background Art
[0002] Concrete accelerator is a new generation of high-efficiency multifunctional accelerator scientifically synthesized from inorganic salts and organic polymer materials. It is suitable for shotcrete construction, underwater concrete and leak-proof emergency projects. Concrete accelerator is translucent or slightly yellow liquid in appearance, non-toxic, odorless and non-flammable.
[0003] When producing accelerators, a reactor is usually used to produce accelerators. Workers first feed bottom water into the tank through the feeding port and start the motor at the same time. The motor drives the stirring shaft to rotate. Under stirring, solid raw materials such as hydrated magnesium silicate and inorganic salts are added into the tank through the feeding port. Then, inorganic acid is introduced into the tank through the feeding port. The blades stir the solid raw materials and the inorganic acid. When the solid raw materials and the inorganic acid are stirred and mixed, a chemical reaction occurs to obtain an accelerator. During the production process of the accelerator, the accelerator needs to be cooled.
[0004] In the prior art, conventional cooling mechanisms for the production of quick-setting agents are mostly provided with a water-cooled water jacket on the outside of the tank body for cooling the quick-setting agent. The quick-setting agent near the middle of the tank body needs to consume a lot of time to cool, resulting in poor cooling effect and low cooling efficiency. At the same time, the quick-setting agent is prone to condensation after cooling, and the condensate is easy to clog the drain valve, resulting in unsmooth discharge and affecting normal use. Utility Model Content
[0005] The utility model provides a cooling mechanism for producing a concrete quick-setting agent to solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cooling mechanism for the production of concrete quick-setting agent, comprising a tank body, a liquid injection pipe is installed on the upper surface of the tank body near the right side, a first liquid distribution box is fixedly installed on the upper surface of the tank body, a motor is installed on the upper surface of the first liquid distribution box, a first rotating mechanism is fixedly installed on the lower surface of the motor output shaft, and the first rotating mechanism penetrates the first liquid distribution box and is inserted into the tank body, a heat exchange tube assembly is fixedly installed on the lower surface of the first rotating mechanism, and the heat exchange tube assembly is connected to the first rotating mechanism, A second liquid distribution box is fixedly installed between the inner walls of the tank body on the lower side of the heat exchange tube assembly, and the second liquid distribution box is connected with the first liquid distribution box through a cooling mechanism. A second rotating mechanism is installed on the second liquid distribution box, and the upper surface of the second rotating mechanism is connected with the heat exchange tube assembly. A filter net bucket is fixedly installed at the lower side of the inner wall of the tank body, and a crushing mechanism is installed on the second rotating mechanism corresponding to the filter net bucket. A slag discharge valve is fixedly installed on the lower side wall of the tank body corresponding to the filter net bucket, and a liquid drain valve is fixedly installed at the lower edge of the right side wall of the tank body.
[0007] Furthermore, the first rotating mechanism includes a transmission pipe, a mechanical seal and a long hole. The transmission pipe is installed on the upper and lower side walls of the first liquid distribution box through two mechanical seals. The transmission pipe is provided with long holes separately inside the first liquid distribution box. The upper surface of the transmission pipe is fixedly connected to the lower surface of the motor output shaft, and the lower end of the transmission pipe is fixedly connected to the heat exchange tube assembly.
[0008] Furthermore, the second rotating mechanism has the same structure as the first rotating mechanism.
[0009] Furthermore, the cooling mechanism includes an extraction component, a refrigerator and a connecting pipe. The water inlet and outlet of the extraction component are respectively connected to the second liquid distribution box and the refrigerator. The extraction component is installed on the left side of the tank body, and the liquid outlet of the refrigerator is connected to the first liquid distribution box through a connecting pipe.
[0010] Furthermore, the cross section of the filter net bucket is a conical structure.
[0011] Furthermore, the crushing mechanism includes a scraper assembly and a crushing blade. The scraper assembly is fixedly mounted on the second rotating mechanism, and the scraper assembly is movably fitted to the inner wall of the filter net bucket. The crushing blade is fixedly mounted on the second rotating mechanism near the lower side.
[0012] Compared with the prior art, the utility model provides a cooling mechanism for the production of concrete accelerating agent, which has the following beneficial effects:
[0013] 1. The cooling mechanism for the production of concrete accelerating setting agent extracts and cools the coolant in the second liquid distribution tank by setting a cooling mechanism, and then allows the cooled coolant to flow into the first liquid distribution tank, and then flows into the heat exchange tube assembly through the driving mechanism, and cools the accelerating setting agent in the can through the heat exchange tube assembly. The accelerating setting agent is cooled by internal circulation cooling, and the accelerating setting agent is stirred during the cooling process, so that the cooling effect is better and the efficiency is higher.
[0014] 2. The cooling mechanism for the production of the concrete accelerating setting agent filters and crushes the condensate produced by the accelerated setting agent after cooling by setting a filter net bucket and a crushing mechanism, which effectively avoids the blockage of the drain valve and ensures smooth discharge for easy use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a cross-sectional view of the tank body of the utility model;
[0017] Figure 3 It is a cross-sectional view of the first liquid distribution box of the utility model.
[0018] In the figure: 1. tank body; 2. liquid injection pipe; 3. first liquid distribution box; 4. motor; 5. first rotating mechanism; 501. transmission pipe; 502. mechanical seal; 503. long hole; 6. heat exchange tube assembly; 7. second liquid distribution box; 8. cooling mechanism; 801. extraction assembly; 802. refrigerator; 803. connecting pipe; 9. second rotating mechanism; 10. filter net bucket; 11. crushing mechanism; 111. scraper assembly; 112. crushing blade; 12. slag discharge valve; 13. liquid discharge valve. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-Figure 3The utility model discloses a cooling mechanism for the production of concrete quick-setting agent, including a tank body 1, a liquid injection pipe 2 is installed on the upper surface of the tank body 1 near the right side, a first liquid distribution box 3 is fixedly installed on the upper surface of the tank body 1, a motor 4 is installed on the upper surface of the first liquid distribution box 3, a first rotating mechanism 5 is fixedly installed on the lower surface of the output shaft of the motor 4, and the first rotating mechanism 5 penetrates the first liquid distribution box 3 and is inserted into the tank body 1, a heat exchange tube assembly 6 is fixedly installed on the lower surface of the first rotating mechanism 5, and the heat exchange tube assembly 6 is connected to the first rotating mechanism 5, and the heat exchange tube assembly 6 includes an S-shaped heat exchange tube and a fixing rod, so that the heat exchange is more sufficient and the structure is firm. A second liquid distribution box 7 is fixedly installed between the inner walls of the tank body 1 on the lower side of the heat exchange tube assembly 6, and the second liquid distribution box 7 is connected with the first liquid distribution box 3 through a cooling mechanism 8. A second rotating mechanism 9 is installed on the second liquid distribution box 7, and the upper surface of the second rotating mechanism 9 is connected with the heat exchange tube assembly 6. A filter net bucket 10 is fixedly installed on the lower side of the inner wall of the tank body 1, and a crushing mechanism 11 is installed on the second rotating mechanism 9 corresponding to the filter net bucket 10. A slag discharge valve 12 is fixedly installed on the lower side wall of the tank body 1 corresponding to the filter net bucket 10, and a liquid discharge valve 13 is fixedly installed on the lower edge of the right side wall of the tank body 1.
[0021] Specifically, the first rotating mechanism 5 includes a transmission tube 501, a mechanical seal 502 and a long hole 503. The transmission tube 501 is installed on the upper and lower side walls of the first liquid distribution box 3 through two mechanical seals 502. The transmission tube 501 is provided with long holes 503 inside the first liquid distribution box 3. The upper surface of the transmission tube 501 is fixedly connected to the lower surface of the output shaft of the motor 4, and the lower end of the transmission tube 501 is fixedly connected to the heat exchange tube assembly 6.
[0022] In this embodiment, the transmission pipe 501 rotates with the output shaft of the motor 4 in the mechanical seal 502, so that the transmission pipe 501 can drive the heat exchange tube assembly 6 to rotate, and the long hole 503 allows the coolant in the first liquid distribution box 3 to flow into the transmission pipe 501, and then flow into the heat exchange tube assembly 6 through the transmission pipe 501. A through hole is opened on the upper side wall of the tank body 1 corresponding to the transmission pipe 501.
[0023] Specifically, the second rotating mechanism 9 has the same structure as the first rotating mechanism 5 .
[0024] In this embodiment, the second rotating mechanism 9 allows the coolant after heat exchange in the heat exchange tube assembly 6 to flow into the second liquid distribution box 7 , and the second rotating mechanism 9 can drive the crushing mechanism 11 to rotate.
[0025] Specifically, the cooling mechanism 8 includes an extraction component 801, a refrigerator 802 and a connecting pipe 803. The water inlet and outlet of the extraction component 801 are respectively connected to the second liquid distribution box 7 and the refrigerator 802. The extraction component 801 is installed on the left side of the tank body 1. The liquid outlet of the refrigerator 802 is connected to the first liquid distribution box 3 through the connecting pipe 803.
[0026] In this embodiment, the extraction component 801 draws the cooling liquid in the second liquid distribution box 7 into the refrigerator 802, and the refrigerator 802 cools and cools the cooling liquid. The cooled and cooled cooling liquid flows into the first liquid distribution box 3 through the connecting pipe 803.
[0027] Specifically, the cross section of the filter net bucket 10 is a conical structure.
[0028] In this embodiment, the filter net 10 can filter the condensate generated when the quick-setting agent is cooled.
[0029] Specifically, the crushing mechanism 11 includes a scraper assembly 111 and a crushing blade 112. The scraper assembly 111 is fixedly mounted on the second rotating mechanism 9, and the scraper assembly 111 is movably fitted with the inner wall of the filter net bucket 10. The crushing blade 112 is fixedly mounted on the second rotating mechanism 9 near the lower side.
[0030] In this embodiment, the scraper assembly 111 and the crushing blade 112 rotate with the second rotating mechanism 9, and the scraper assembly 111 scrapes off the condensate contaminated on the filter net 10, so that the scraped condensate flows to the crushing blade 112, and the crushing blade 112 crushes the condensate.
[0031] When in use, the quick-setting agent to be cooled is injected into the tank body 1 through the liquid injection pipe 2, and the coolant in the second liquid distribution box 7 is pumped into the refrigerator 802 through the extraction component 801 in the cooling mechanism 8. The refrigerator 802 cools and cools the coolant. The coolant after cooling and cooling flows into the first liquid distribution box 3 through the connecting pipe 803. The coolant in the first liquid distribution box 3 flows into the transmission pipe 501 through the long hole 503 in the first rotating mechanism 5, and then flows into the heat exchange tube assembly 6 through the transmission pipe 501. The heat exchange tube assembly 6 cools the quick-setting agent in the tank body 1 through heat exchange. The coolant after heat exchange in the heat exchange tube assembly 6 flows into the second liquid distribution box 7 through the second rotating mechanism 9. The quick-setting agent in the tank body 1 is cooled by internal circulation cooling, and during cooling, the coolant is cooled by the second rotating mechanism 9. During the cooling process, the output shaft of the motor 4 drives the transmission pipe 501 to rotate, and the transmission pipe 501 drives the heat exchange tube assembly 6 to rotate, so as to stir the quick-setting agent, so as to achieve better cooling effect and higher efficiency. The condensate generated when the quick-setting agent is cooled can be filtered through the filter net 10, and the second rotating mechanism 9 rotates with the heat exchange tube assembly 6. The scraper assembly 111 and the crushing blade 112 in the crushing mechanism 11 rotate with the second rotating mechanism 9. The scraper assembly 111 scrapes off the condensate contaminated on the filter net 10, so that the scraped condensate flows to the crushing blade 112, and the crushing blade 112 crushes the condensate, effectively avoiding the blockage of the drain valve 13, ensuring smooth discharge and facilitating use. The filtered condensate can also be discharged by opening the slag discharge valve 12.
[0032] In summary, the cooling mechanism for producing concrete accelerating setting agent cools the accelerating setting agent by internal cooling and stirs the accelerating setting agent during the cooling process, so as to achieve better cooling effect and higher efficiency, filter and crush the coagulant produced by the accelerating setting agent after cooling, effectively avoid clogging of the drain valve 13, ensure smooth discharge, and facilitate use.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cooling mechanism for producing a concrete accelerating agent, comprising a tank body (1), characterized in that: A liquid injection pipe (2) is installed on the upper surface of the tank body (1) near the right side, a first liquid distribution box (3) is fixedly installed on the upper surface of the tank body (1), a motor (4) is installed on the upper surface of the first liquid distribution box (3), a first rotating mechanism (5) is fixedly installed on the lower surface of the output shaft of the motor (4), and the first rotating mechanism (5) penetrates the first liquid distribution box (3) and is inserted into the tank body (1), a heat exchange tube assembly (6) is fixedly installed on the lower surface of the first rotating mechanism (5), and the heat exchange tube assembly (6) is connected to the first rotating mechanism (5), and a second distribution tube assembly (6) is fixedly installed between the inner walls of the tank body (1) below the heat exchange tube assembly (6). A liquid box (7), the second liquid distribution box (7) is connected to the first liquid distribution box (3) via a cooling mechanism (8), a second rotating mechanism (9) is installed on the second liquid distribution box (7), and the upper surface of the second rotating mechanism (9) is connected to the heat exchange tube assembly (6), a filter net bucket (10) is fixedly installed at the lower side of the inner wall of the tank body (1), a crushing mechanism (11) is installed on the second rotating mechanism (9) corresponding to the filter net bucket (10), a slag discharge valve (12) is fixedly installed on the lower side wall of the tank body (1) corresponding to the filter net bucket (10), and a liquid discharge valve (13) is fixedly installed at the lower edge of the right side wall of the tank body (1).
2. A cooling mechanism for producing a concrete accelerating agent according to claim 1, characterized in that: The first rotating mechanism (5) comprises a transmission tube (501), a mechanical seal (502) and an elongated hole (503); the transmission tube (501) is mounted on the upper and lower side walls of the first liquid distribution box (3) via two mechanical seals (502); the transmission tube (501) is provided with elongated holes (503) located inside the first liquid distribution box (3); the upper surface of the transmission tube (501) is fixedly connected to the lower surface of the output shaft of the motor (4); and the lower end of the transmission tube (501) is fixedly connected to the heat exchange tube assembly (6).
3. The cooling mechanism for producing a concrete accelerating agent according to claim 1, characterized in that: The second rotating mechanism (9) has the same structure as the first rotating mechanism (5).
4. The cooling mechanism for producing a concrete accelerating agent according to claim 1, characterized in that: The cooling mechanism (8) comprises an extraction component (801), a refrigerator (802) and a connecting pipe (803); the water inlet and outlet of the extraction component (801) are respectively connected to the second liquid distribution box (7) and the refrigerator (802); the extraction component (801) is installed on the left side of the tank body (1); and the liquid outlet of the refrigerator (802) is connected to the first liquid distribution box (3) via the connecting pipe (803).
5. The cooling mechanism for producing a concrete accelerating agent according to claim 1, characterized in that: The cross section of the filter net bucket (10) is a conical structure.
6. The cooling mechanism for producing a concrete accelerating agent according to claim 1, characterized in that: The pulverizing mechanism (11) comprises a scraper assembly (111) and a pulverizing blade (112); the scraper assembly (111) is fixedly mounted on the second rotating mechanism (9), and the scraper assembly (111) is movably fitted to the inner wall of the filter net bucket (10); and the pulverizing blade (112) is fixedly mounted on the second rotating mechanism (9) near the lower side.