Vibration tool cross beam, vibration tool and vibration test equipment
By designing a vibrating tooling cross beam with a pressing part and a hollow structure, the problem of excessive weight or insufficient stiffness of the vibrating tooling in the prior art is solved, and the stable fixation of the battery pack in the vibration test and the lightweight equipment is achieved, reducing the risk of vibration failure.
Patent Information
- Application Number
- CN202421845005.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Due to the excessive weight or insufficient stiffness of existing vibration tooling, the battery pack is prone to displacement or friction during the vibration test, which increases the risk of vibration failure.
A vibrating tooling cross beam is designed, including the beam main body and the pressing part, which pressing part against the beam main body along the height direction of the beam main body to ensure the stable and fixed battery pack; at the same time, the beam main body and/or the pressing part are designed as hollow structures to reduce the overall weight.
By combining the pressing part and the hollow structure, the battery pack is stable and fixed in the vibration test, reducing the risk of displacement and friction, and reducing the weight of the vibration tooling, improving the lightweight and reliability of the equipment.
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Figure CN222850254U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of battery technology, and in particular to a vibration tooling beam, a vibration tooling and a vibration testing device. Background Art
[0002] The battery pack vibration fixture is designed to ensure that the battery pack is not affected by excessive vibration during the vibration test, thereby ensuring the safety and stability of the battery pack. The battery pack vibration fixture fixes and clamps the battery pack to reduce abnormal vibration generated by the battery pack during the vibration test and reduce the risk of battery pack vibration failure.
[0003] The design points of the battery pack vibration tooling are as follows: the tooling should be made of lightweight, strong and wear-resistant materials to ensure the stability and durability of the tooling; the structure of the tooling should be able to effectively fix the battery pack; the size and weight of the tooling should match the battery pack to ensure that the battery pack can be firmly fixed on the tooling to avoid displacement or friction during the test; the design of the tooling should take into account the convenience and safety of operation to ensure that the tooling can be easily and quickly installed and disassembled, while effectively protecting the battery pack from damage.
[0004] Currently, in simulation processes and actual vibration tests, vibration tooling can cause battery pack vibration failure due to excessive weight or insufficient rigidity. Utility Model Content
[0005] The present application provides a vibration tooling beam, a vibration tooling and a vibration testing device, which are used to solve the problem in the prior art that in the simulation process and the actual vibration test, the vibration tooling may cause vibration failure of the battery pack due to its excessive weight or insufficient rigidity.
[0006] In one aspect, the present application provides a vibrating tooling beam, comprising:
[0007] Beam body;
[0008] The pressing part is arranged on the beam body and is used to press against the beam body along a preset direction, where the preset direction is the height direction of the beam body;
[0009] At least part of the beam body and / or the pressing portion is a hollow structure.
[0010] In one possible design, the beam body includes:
[0011] A substrate having a first edge and a second edge disposed opposite to each other;
[0012] A first vertical plate, disposed at the first edge and vertically connected to the base plate;
[0013] The second vertical plate is arranged at the second edge and is parallel to the first vertical plate. The second vertical plate is vertically connected to the base plate.
[0014] In a possible design, the pressing portion includes:
[0015] A pressing plate, the pressing plate is an arc-shaped plate bent toward the base plate, the pressing plate is arranged between the first vertical plate and the second vertical plate, and opposite sides of the pressing plate are respectively connected to the first vertical plate and the second vertical plate;
[0016] The third vertical plate is arranged between the first vertical plate and the second vertical plate, parallel to the first vertical plate, one end of the third vertical plate is connected to the side of the pressing plate close to the base plate, and the other end of the third vertical plate is vertically connected to the base plate.
[0017] In a possible design, the length of the substrate is greater than the length of the pressing portion.
[0018] In a possible design, mounting holes are provided near both ends of the substrate.
[0019] In a possible design, the hollow structure is a honeycomb structure.
[0020] In a possible design, at least one of the first vertical plate, the second vertical plate, and the third vertical plate is provided with honeycomb holes, the longitudinal cross-section of the honeycomb holes is a regular hexagon, and the plurality of honeycomb holes form a honeycomb structure.
[0021] In a possible design, the diameter of the honeycomb hole is the diameter of the circumscribed circle of the regular hexagon, and the distance between two adjacent honeycomb holes is 1 / 4 of the diameter of the honeycomb hole.
[0022] On the other hand, the present application also provides a vibration tooling, comprising the vibration tooling beam as described above.
[0023] On the other hand, the present application also provides a vibration testing device, including the vibration tooling as described above.
[0024] The beneficial effects of this application are as follows:
[0025] The vibration fixture beam of the present application is provided with a beam body and a pressing portion, and the pressing portion can press the beam body along the height direction of the beam body. When the battery pack is installed between the vibration fixture base and the vibration fixture beam, the pressing portion can press the beam body against the battery pack by pressing against the beam body, thereby ensuring that the battery pack can be firmly fixed on the vibration fixture and avoiding displacement or friction of the battery pack during the vibration test.
[0026] By designing at least part of the beam body and / or the pressing part as a hollow structure, the overall weight of the vibration tooling beam can be reduced to achieve lightweight. By combining the pressing part with the hollow structure, the weight of the vibration tooling beam is effectively reduced while ensuring the strength of the vibration tooling beam, so that the battery pack can maintain installation reliability while reducing the risk of battery pack vibration failure.
[0027] The vibration tooling provided in the present application includes the vibration tooling crossbeam in the present application, and thus includes all the above-mentioned advantages of the vibration tooling crossbeam.
[0028] The vibration testing equipment provided in the present application includes the vibration tooling in the present application, and therefore also includes all the above-mentioned advantages of the vibration tooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0030] Figure 1 A front view of a vibrating tooling beam provided in one embodiment of the present application;
[0031] Figure 2 A top view of a vibrating tooling beam provided in accordance with an embodiment of the present application;
[0032] Figure 3 A left side view of a vibrating tooling beam provided in one embodiment of the present application;
[0033] Figure 4 for Figure 1 Sectional view of AA.
[0034] Reference numerals:
[0035] 100, beam body; 110, base plate; 111, mounting hole; 120, first vertical plate; 130, second vertical plate; 200, pressing portion; 210, pressing plate; 220, third vertical plate; 300, hollow structure; 310, honeycomb hole. DETAILED DESCRIPTION
[0036] The technical solution of the present application will be described clearly and completely below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0037] Combine the following Figure 1-Figure 4, describes the vibration tooling crossbeam provided in the embodiment of the present application, including a beam body 100 and a pressing portion 200, the pressing portion 200 is arranged on the beam body 100, and the pressing portion 200 is used to press against the beam body 100 along a preset direction, and the preset direction is the height direction of the beam body 100; at least part of the beam body 100 and / or the pressing portion 200 is a hollow structure 300. In some specific embodiments, the pressing portion 200 is welded to the beam body 100. The pressing portion 200 and the beam body 100 are integrally installed on the base of the vibration tooling, and the battery pack is arranged between the beam body 100 and the base of the vibration tooling, and the pressing portion 200 presses against the beam body 100 to press and fix the battery pack between the beam body 100 and the base of the vibration tooling.
[0038] By utilizing the technical solution of the above-mentioned embodiment of the present application, by providing the beam body 100 and the pressing portion 200, the pressing portion 200 can press against the beam body 100 along the height direction of the beam body 100. When the battery pack is installed between the vibration tooling base and the vibration tooling crossbeam, the pressing portion 200 can press against the beam body 100 to make the beam body 100 press against the battery pack, thereby ensuring that the battery pack can be firmly fixed on the vibration tooling and avoiding displacement or friction of the battery pack during the vibration test.
[0039] By designing at least part of the beam body 100 and / or the pressing part 200 as a hollow structure 300, the overall weight of the vibration tooling beam can be reduced to achieve lightweight. By combining the pressing part 200 with the hollow structure 300, the weight of the vibration tooling beam is effectively reduced while ensuring the strength of the vibration tooling beam, so that the battery pack can maintain installation reliability while reducing the risk of battery pack vibration failure.
[0040] Reference Figure 1 , Figure 2 , Figure 3 As shown, in some embodiments of the present application, the beam body 100 includes a substrate 110, a first vertical plate 120 and a second vertical plate 130, the substrate 110 has a first edge and a second edge arranged opposite to each other; the first vertical plate 120 is arranged at the first edge, and the first vertical plate 120 is vertically connected to the substrate 110; the second vertical plate 130 is arranged at the second edge, parallel to the first vertical plate 120, and the second vertical plate 130 is vertically connected to the substrate 110. In some specific embodiments, the substrate 110 is arranged horizontally, the first vertical plate 120 and the second vertical plate 130 are arranged vertically, the first vertical plate 120 is welded to the first edge of the substrate 110, and the second vertical plate 130 is welded to the second edge of the substrate 110. In this way, the space formed between the first vertical plate 120, the second vertical plate 130 and the substrate 110 is used to set the pressing part 200, and the pressing part 200 presses the beam body 100 to make the beam body 100 press against the battery pack, thereby ensuring that the battery pack can be firmly fixed on the vibration tooling.
[0041] Reference Figure 1 , Figure 2 , Figure 3 As shown, in some embodiments of the present application, the pressing portion 200 includes a pressing plate 210 and a third vertical plate 220, the pressing plate 210 is an arc-shaped plate bent toward the substrate 110, the pressing plate 210 is arranged between the first vertical plate 120 and the second vertical plate 130, and the opposite sides of the pressing plate 210 are respectively connected to the first vertical plate 120 and the second vertical plate 130; the third vertical plate 220 is arranged between the first vertical plate 120 and the second vertical plate 130, parallel to the first vertical plate 120, one end of the third vertical plate 220 is connected to the side of the pressing plate 210 close to the substrate 110, and the other end of the third vertical plate 220 is vertically connected to the substrate 110. In some specific embodiments, the pressing plate 210 is a steel plate that has been subjected to a press-bending process, and the pressing plate 210 is welded to the side surfaces of the first vertical plate 120 and the second vertical plate 130 that are arranged opposite to each other; the upper edge of the third vertical plate 220 is arc-shaped, and the pressing plate 210 is attached to the upper edge of the third vertical plate 220 after being pressed and bent, and the upper end of the pressing plate 210 is fixed to the upper edge of the third vertical plate 220 by welding, and the lower end of the pressing plate 210 is fixed to the base plate 110 by welding, and the pressing plate 210 that has a certain elastic deformation after being pressed and bent is fixed to the first vertical plate 120 and the second vertical plate 130, and The pressing plate 210 is connected to the substrate 110 through the third vertical plate 220. Due to the arc structure of the pressing plate 210 itself, the pressing plate 210 has a tendency to restore elastic deformation, that is, the two ends of the pressing plate 210 tend to open outward, and due to the welding limit, the middle part of the pressing plate 210 has downward pressure, so that the pressing plate 210 will press down the substrate 110 through the third vertical plate 220. When the battery pack is placed on the vibration fixture for vibration testing, the substrate 110 can press the battery pack tightly on the vibration fixture to ensure that the battery pack can be firmly fixed on the vibration fixture to avoid displacement or friction.
[0042] Reference Figure 1 As shown, in some embodiments of the present application, the length of the substrate 110 is greater than the length of the pressing portion 200. In some embodiments, the pressing portion 200 is disposed in the middle of the beam body, so both ends of the beam body protrude from the pressing portion 200. Specifically, the length of the substrate 110 is equal to the length of the first vertical plate 120 and the length of the second vertical plate 130, and the length of the pressing plate 210 is equal to the length of the third vertical plate 220, so both ends of the substrate 110 protrude from the pressing plate 210, thereby facilitating fixing the two ends of the substrate 110 on the base of the vibration tooling.
[0043] Specifically, mounting holes 111 are provided near both ends of the base plate 110 , and the base plate 110 is fixed to the base of the vibration tooling by bolts.
[0044] Reference Figure 1As shown, in some embodiments of the present application, the hollow structure 300 is a honeycomb structure. On the one hand, the honeycomb structure has a strong bearing capacity and can disperse the external forces from all directions, so that the honeycomb structure can withstand a large pressure from the battery pack; on the other hand, the honeycomb structure can reduce the weight of the vibration tooling because it has holes, and realize the lightweight design of the middle crossbeam of the vibration tooling.
[0045] Reference Figure 4 As shown, in some embodiments of the present application, at least one of the first vertical plate 120, the second vertical plate 130, and the third vertical plate 220 is provided with a honeycomb hole 310, the longitudinal section of the honeycomb hole 310 is a regular hexagon, and a plurality of honeycomb holes 310 form a honeycomb structure. Specifically, the honeycomb hole 310 is not provided at the edges of the first vertical plate 120, the second vertical plate 130, and the third vertical plate 220, so that the edges of the first vertical plate 120, the second vertical plate 130, and the third vertical plate 220 can be conveniently welded to the pressing plate 210, respectively, to ensure the strength of the welds.
[0046] Reference Figure 1 As shown, in some embodiments of the present application, the diameter of the honeycomb hole 310 is the diameter of the circumscribed circle of the regular hexagon, and the spacing between two adjacent honeycomb holes 310 is 1 / 4 of the diameter of the honeycomb hole 310. In this way, the honeycomb structure has high strength and rigidity, and can also reduce the overall weight of the vibration tooling.
[0047] In some specific embodiments, L is the total length of the vibration tooling beam, W is the total width of the vibration tooling beam, H is the total height of the vibration tooling beam, t is the thickness of the first vertical plate 120, the second vertical plate 130, the third vertical plate 220, the substrate 110, and the pressure plate 210; a is the distance from the edge of the honeycomb hole 310 to the edge of the third vertical plate 220, g is the distance from the end face of the third vertical plate 220 to the end face of the first vertical plate 120 or the second vertical plate 130; b is the distance from the edge of the honeycomb hole 310 to the substrate 110, c is the distance between two adjacent honeycomb holes 310, d is the diameter of the honeycomb hole 310, e is the height of the two ends of the first vertical plate 120 or the second vertical plate 130, and f is the distance between two adjacent mounting holes 111.
[0048] In the embodiment of the present application, the total length L of the vibration tooling beam is (1.2-1.3) × the width of the battery pack, the total width W of the vibration tooling beam is 0.1 × L, and the total height H of the vibration tooling beam is 1.5 × W; the diameter d of the honeycomb hole 310 is (1 / 10-1 / 5) × H, the spacing a = b = 0.5 × d, the spacing c between two adjacent honeycomb holes 310 is 0.25 × d, and the inner angle of the honeycomb hole 310 is 60°; the first vertical plate 120, the second vertical plate 130, the third vertical plate 220, the substrate 110, and the pressing plate 21 0's thickness t=0.5×d; the height of both ends of the first vertical plate 120 or the second vertical plate 130 is e=0.5×H. By decreasing the height of the first vertical plate 120 and the second vertical plate 130 along the length direction, the use of materials can be reduced while ensuring the strength of the tooling; the spacing between two adjacent mounting holes 111 is f=W / (4-6); the distance from the end face of the third vertical plate 220 to the end face of the first vertical plate 120 or the second vertical plate 130 is g=(0.05-0.1)×L, thereby facilitating the installation of the overall tooling and reducing the use of materials.
[0049] On the other hand, the present application also provides a vibration tooling, comprising the vibration tooling beam as described above.
[0050] It should be noted that the vibration tooling includes the vibration tooling beam, which also includes all the advantages of the vibration tooling beam mentioned above, which will not be repeated here.
[0051] On the other hand, the present application also provides a vibration testing device, including the vibration tooling as described above.
[0052] It should be noted that the vibration test equipment includes the vibration tooling, which also includes all the advantages of the vibration tooling mentioned above, which will not be repeated here.
[0053] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0054] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0055] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0056] In the present application, the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0057] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.
Claims
1. A vibrating tooling beam, characterized in that: include: Beam body; A pressing portion, disposed on the beam body, for pressing against the beam body along a preset direction, wherein the preset direction is a height direction of the beam body; At least a portion of the beam body and / or the pressing portion is a hollow structure.
2. The vibrating tooling beam according to claim 1, characterized in that: The beam body comprises: A substrate having a first edge and a second edge disposed opposite to each other; A first vertical plate, disposed at the first edge and vertically connected to the base plate; The second vertical plate is arranged at the second edge and is parallel to the first vertical plate. The second vertical plate is vertically connected to the base plate.
3. The vibrating tooling beam according to claim 2, characterized in that: The pressing portion comprises: A pressing plate, the pressing plate is an arc-shaped plate bent toward the base plate, the pressing plate is arranged between the first vertical plate and the second vertical plate, and opposite sides of the pressing plate are respectively connected to the first vertical plate and the second vertical plate; The third vertical plate is arranged between the first vertical plate and the second vertical plate, parallel to the first vertical plate, one end of the third vertical plate is connected to the side of the pressure plate close to the base plate, and the other end of the third vertical plate is vertically connected to the base plate.
4. The vibrating tooling beam according to claim 3, characterized in that: The length of the substrate is greater than the length of the pressing portion.
5. The vibrating tooling beam according to claim 4, characterized in that: The base plate is provided with mounting holes at positions close to both ends.
6. The vibrating tooling beam according to claim 5, characterized in that: The hollow structure is a honeycomb structure.
7. The vibrating tooling beam according to claim 6, characterized in that: At least one of the first vertical plate, the second vertical plate, and the third vertical plate is provided with honeycomb holes, the longitudinal section of the honeycomb holes is a regular hexagon, and a plurality of the honeycomb holes form the honeycomb structure.
8. The vibrating tooling beam according to claim 7, characterized in that: The diameter of the honeycomb hole is the diameter of the circumscribed circle of the regular hexagon, and the distance between two adjacent honeycomb holes is 1 / 4 of the diameter of the honeycomb hole.
9. A vibrating tool, characterized in that: It comprises the vibration tooling beam as described in any one of claims 1-8.
10. A vibration testing device, characterized in that: Including the vibration tooling as described in claim 9.