Blade root bolt sleeve part testing tool

By introducing a rotary protection mechanism and a self-assembly adjustment mechanism into the leaf root bolt test tooling, the problems of cumbersome assembly and poor versatility of the existing test tooling are solved, and a more efficient and accurate test process is achieved.

CN222850278UActive Publication Date: 2025-05-09SHANGHAI ACCUR TESTING TECH CO LTD
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Patent Information

Application Number
CN202421458123.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-05-09
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing leaf root bolt test tooling is cumbersome to assemble, complex operation, and poor versatility, resulting in low testing efficiency, high cost and easy wear and deformation of the device, affecting the test accuracy.

Method used

A test tool for the blade root bolt sleeve component including a rotary protection mechanism and a self-assembly adjustment mechanism is designed. By clamping the latch with the slot, assembly of vertical bolts and clamping of the L-shaped block, simplifying assembly and improving device stability.

Benefits of technology

The assembly process of test tooling is simplified, the testing efficiency and device versatility are improved, the testing cost is reduced, and the experiment accuracy and accuracy is improved through replaceable parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blade root bolt sleeve part testing tool, and relates to the field of part testing, the blade root bolt sleeve part testing tool comprises a device base, a supporting column is fixedly connected to the top of the device base in a penetrating manner, a testing device is fixedly connected to the top of the supporting column in a penetrating manner, and a rotating protection mechanism is arranged on the side wall of the testing device. The bottom of the testing device is provided with a self-assembly adjusting mechanism, and through the above structure arrangement, the blade root bolt sleeve part testing tool assembles the butt joint block, the equal-height block and the mounting positioning block together by means of the vertical bolt, so that the top of the long bolt rod is clamped between the butt joint block and the mounting positioning block, and then the blade root bolt sleeve part is tested. Therefore, the complex process of installing the pattern is simplified, the overall testing efficiency is improved, meanwhile, a bolt pre-embedding mode and a mounting mode are adopted for testing, the practicability of installing bolts of different specifications is improved, and the tool cost is reduced.
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Description

Technical Field

[0001] The present application relates to the field of component testing, and in particular to a blade root bolt sleeve component testing tool. Background Art

[0002] The blade root bolt structural component test fixture is a device specially used for testing the pull-out force of the embedded bolt sleeve at the blade root. It is mainly used to test the mechanical properties of the blade root structural components of wind turbine blades, aircraft blades, etc. Through the embedded bolt sleeve, the blade root is fixed and a controlled force is applied to detect the strength and stability of the blade root and the bolt.

[0003] For example, patent No. 202121374676.9 discloses a double-bolt test fixture, including a base, a lower fixture and an upper fixture, wherein the lower fixture is installed above the base, the upper fixture is located above the lower fixture, and the upper fixture includes a threaded sleeve, a preload ring, a guide column and a clamp arranged side by side, wherein the threaded sleeve, the preload ring, the guide column and the clamp are all hollow inside, and the threaded sleeve is located above the preload ring, there are two preload rings, and the guide column is located below the preload ring. The clamp is located below the guide column, and the lower fixture includes clamping blocks on both sides and a pad between the two clamping blocks. However, the following deficiencies still exist in actual use:

[0004] When the double-bolt test tool of the above-mentioned patent is actually used, the assembly method is cumbersome, the actual operation is complicated, and the requirements for operators are high. The complicated operation process will lead to reduced test efficiency, and the versatility of the device is poor. Different tooling needs to be designed when testing bolts of different specifications, which increases the test cost. In addition, the overall size of the tooling is relatively heavy, which will cause wear, deformation and other problems during use of the tooling, thereby affecting the test accuracy. Utility Model Content

[0005] In order to improve the cumbersome assembly method and poor versatility, the present application provides a blade root bolt sleeve component testing tool.

[0006] The blade root bolt sleeve component testing tool provided in this application adopts the following technical solution:

[0007] A blade root bolt sleeve component testing tool comprises a device base, a support column is fixedly connected through the top of the device base, a test device is fixedly connected through the top of the support column, a rotation protection mechanism is arranged on the side wall of the test device, and a self-assembly adjustment mechanism is arranged on the bottom of the test device;

[0008] The rotation protection mechanism comprises a back plate, the back plate is fixedly connected to a side wall of the testing device in a vertical state with a rotation support plate, and a baffle is rotatably connected to a side of the rotation support plate away from the back plate;

[0009] The self-assembly adjustment mechanism includes an adapter plate fixedly connected to the central telescopic end of the bottom of the testing device, a docking block fixedly connected to the bottom of the adapter plate, a contour block detachably connected to the bottom of the docking block, a mounting positioning block detachably connected to the bottom of the contour block, and a vertical bolt threaded through the bottom of the mounting positioning block.

[0010] By adopting the above technical solution, the whole device can be assembled without the need for overall transportation, making it more portable.

[0011] Preferably, the bottom of the back plate near the test device is fixedly connected to the device base, the side wall of the test device is fixedly connected to a connecting block, the top of the connecting block is slidably connected with a pin, the top of the baffle is provided with a slot, and the pin is plugged into the slot.

[0012] By adopting the above technical solution, the latch can limit the rotation of the card slot, thereby making the function more complete.

[0013] Preferably, the vertical bolt passes through the mounting nut and is threadedly connected to the mounting nut, the vertical bolt passes through the docking block and is threadedly connected to the docking block, and the vertical bolt passes through one side of the bottom of the mounting positioning block and is threadedly connected to a vertical nut.

[0014] By adopting the above technical solution, the connection between the butt block and the mounting nut through the vertical bolts is made closer, making the structure more stable.

[0015] Preferably, the vertical bolt passes through one side of the top of the docking block and is threadedly connected to another vertical nut. A long bolt rod is movably connected to the middle part of the mounting positioning block through the mounting positioning block, and a mounting nut is threadedly connected to one end of the long bolt rod close to the docking block.

[0016] By adopting the above technical solution, the end of the long bolt rod is locked by the mounting nut, thereby preventing the parts sleeved on the outer wall of the long bolt rod from slipping out, and the structure is more reasonable.

[0017] Preferably, the side wall of the long bolt rod away from the mounting nut is threadedly connected to the mounting nut, the side wall of the long bolt rod away from one end of the mounting nut is slidably connected to a ring, and the side of the long bolt rod away from the bottom of the ring is threadedly connected to the bolt rod nut.

[0018] By adopting the above technical solution, the mounting nut is located on the top of the mounting positioning block, thereby limiting the position.

[0019] Preferably, a blade root pattern is threadedly connected to one side of the long bolt rod away from the bottom of the bolt rod nut, an L-shaped block is provided on the bottom side wall of the blade root pattern, and a horizontal bolt rod is threadedly connected to the side wall of the L-shaped block.

[0020] By adopting the above technical solution, the L-shaped block is connected to and clamped on the bottom of the blade root pattern, so that the blade root pattern is fixed.

[0021] Preferably, the horizontal bolt rod passes through the bottom side wall of the blade root pattern to achieve threaded connection with the blade root pattern, both ends of the horizontal bolt rod are threadedly connected with horizontal nuts, and the bottom of the L-shaped block passes through a base fixing screw threadedly connected.

[0022] By adopting the above technical solution, the bottom of the L-shaped block is fixed to the top of the device base, making the structure more stable.

[0023] Preferably, a T-nut is threadedly connected to the bottom of the base fixing screw, and the bottom of the base fixing screw is plugged into the top of the device base.

[0024] By adopting the above technical solution, the connection between the base fixing screw and the T-nut is made tighter, and the T-nut will not slide due to the vertical displacement of the base fixing screw.

[0025] In summary, the present application includes at least one of the following beneficial technical effects:

[0026] 1. The latch and the slot are connected so that the slot and the back plate form a closed area, thereby preventing the test piece from breaking suddenly during the test and causing harm to the surrounding staff or equipment, thereby improving the operating safety of the device;

[0027] 2. The docking block is assembled with the equal height block and the mounting positioning block by means of vertical bolts, so that the top of the long bolt rod is clamped between the docking block and the mounting positioning block, thereby simplifying the complex process of pattern installation and improving the overall test efficiency. At the same time, the embedded bolt method and the mounting method are used for testing, which increases the practicality of installing bolts of different specifications and reduces the tooling cost;

[0028] 3. The assembly clamping of the bottom of the blade root pattern by the L-shaped block and the threaded connection of the long bolt rod at the top make it possible to convert the integral tooling into an assembleable form, so that deformed and worn tooling parts can be replaced, further increasing the precision and accuracy of the experiment. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is the overall display diagram of the blade root bolt sleeve component test fixture for this application;

[0030] Figure 2 This is a partial display of the rotating support plate of the blade root bolt sleeve component test fixture of this application;

[0031] Figure 3 This is a partial display of the pin of the blade root bolt sleeve component test fixture of this application;

[0032] Figure 4 This is an overall display diagram of the self-assembly adjustment mechanism of the blade root bolt sleeve component test fixture of this application;

[0033] Figure 5 This is a partial display of the docking block of the blade root bolt sleeve component test fixture of this application;

[0034] Figure 6 This is a partial display of the mounting nut of the blade root bolt sleeve component test fixture of this application;

[0035] Figure 7 This is a partial display of the L-shaped block of the blade root bolt sleeve component test fixture for this application.

[0036] Reference numerals: 1, device base; 11, support column; 12, test device;

[0037] 2. Rotation protection mechanism; 21. Back plate; 22. Rotation support plate; 23. Baffle; 24. Connecting block; 25. Latch; 26. Card slot;

[0038] 3. Self-assembly adjustment mechanism; 31. Adapter plate; 32. Docking block; 33. Equal height block; 34. Mounting positioning block; 35. Vertical bolt; 36. Vertical nut; 37. Long bolt rod; 38. Mounting nut; 39. Mounting nut; 310. Ring; 311. Bolt rod nut; 312. Blade root pattern;

[0039] 313. L-shaped block; 314. horizontal nut; 315. horizontal bolt rod; 316. base fixing screw; 317. T-shaped nut. DETAILED DESCRIPTION

[0040] The following is combined with Figure 1-7 This application is described in further detail.

[0041] An embodiment of the present application discloses a blade root bolt sleeve component testing tool.

[0042] Example 1

[0043] Reference Figure 1 A blade root bolt sleeve component testing tool includes a device base 1, the top of the device base 1 vertically penetrates the device base 1 and is fixedly connected to a support column 11 for supporting the overall structure, the top of the support column 11 penetrates a test device 12, the support column 11 and the test device 12 are fixedly connected, a rotation protection mechanism 2 is provided on the side wall of the test device 12, and a self-assembly adjustment mechanism 3 is provided at the bottom of the test device 12.

[0044] Through the above arrangement, the staff places the device base 1 in the designated area, and then starts the test device 12. The test device 12 drives the telescopic end to move vertically through the built-in electric push rod to prepare for testing.

[0045] Reference Figure 2 , 3. The rotating protection mechanism 2 includes a back plate 21, so as to shield the back of the device. The back plate 21 and the side wall of the test device 12 in a vertical state are fixedly connected with a rotating support plate 22 by welding or bolting. The side of the rotating support plate 22 away from the back plate 21 passes through the top of the rotating support plate 22 and is movably connected with a baffle 23 at the bottom for flipping and opening. The baffle 23 is made of tempered glass, which is convenient for staff to observe during testing. The bottom of the back plate 21 close to the test device 12 is fixedly connected to the device base 1 by welding or adhesive, so that the back plate 21 is always in a vertical state. The side wall of the test device 12 is fixedly connected with a connecting block 24 by welding. The top of the connecting block 24 passes through the connecting block 24 and is vertically slidably connected with a pin 25 for plugging. A card slot 26 is opened at the top of the baffle 23. The size of the card slot 26 matches the bottom of the pin 25. The pin 25 and the card slot 26 are plugged in, so that it plays a protective role when in use.

[0046] Through the above arrangement, the staff will push the baffle 23 to rotate, and then the baffle 23 will rotate toward the side of the support column 11, and the slot 26 will rotate to just below the latch 25, and then the latch 25 will slide downward, so that the latch 25 and the slot 26 will be engaged, so that the baffles 23 and the back panel 21 on both sides form a closed space, and then the test is carried out to seal the test space.

[0047] Reference Figure 4, 5, 6, the self-assembly adjustment mechanism 3 includes an adapter plate 31 fixedly connected to the central telescopic end of the bottom of the test device 12, which is used for connection. The bottom of the adapter plate 31 is fixedly connected to the docking block 32 by bolt connection. The bottom of the docking block 32 is detachably connected to the equal height block 33 by a vertical bolt 35 passing through it, so as to facilitate replacement. The bottom of the equal height block 33 is detachably connected to the mounting positioning block 34 by a vertical bolt 35 passing through it, so as to facilitate assembly. The bottom of the mounting positioning block 34 passes through the mounting positioning block 34 and is threadedly connected with the vertical bolt 35. The mounting nut 39 is provided with a threaded hole, and the vertical bolt 35 passes through the mounting nut 39. The threaded hole is threadedly connected with the mounting nut 39, and the docking block 32 is provided with a through threaded hole. The vertical bolt 35 is threadedly connected with the docking block 32 through the threaded hole penetrating the docking block 32, so that the docking block 32 and the equal height block 33 are tightly connected, making the connection of the overall structure tighter. The vertical bolt 35 passes through one side of the bottom of the mounting positioning block 34 and is threadedly connected with a vertical nut 36. The vertical bolt 35 passes through one side of the top of the docking block 32 and is threadedly connected with another vertical nut 36 for limiting the top and the bottom. A through threaded hole is provided at the bottom edge of the mounting positioning block 34, and a circular through hole is provided in the middle of the mounting positioning block 34 to facilitate the penetration of connecting parts.

[0048] Through the above settings, the staff aligns the spiral hole position at the top of the mounting positioning block 34 with the bottom hole position of the equal height block 33, and the top hole position of the equal height block 33 with the bottom hole position of the docking block 32, and then passes the vertical bolt 35 through the mounting positioning block 34, the equal height block 33, and the docking block 32 in sequence, and then simultaneously threadingly connects the vertical nut 36 with the top of the vertical bolt 35 and the bottom of the vertical bolt 35, so that the docking block 32 is connected to the equal height block 33 and the mounting positioning block 34 as a whole, thereby completing the assembly, and then threadingly connects the top of the blade root pattern 312 with the bottom of the long bolt rod 37, so that the top of the blade root pattern 312 is connected to the self-assembly adjustment mechanism 3

[0049] Reference Figure 6The middle part of the mounting positioning block 34 passes through the mounting positioning block 34 and is movably connected with a long bolt rod 37 for locking. The end of the long bolt rod 37 close to the docking block 32 is threadedly connected with the mounting nut 38 through the thread of the outer wall of the long bolt rod 37. The side wall of the long bolt rod 37 away from the bottom of the mounting nut 38 passes through the mounting nut 39 to achieve threaded connection with the mounting nut 39, so that the position of the long bolt rod 37 is limited by the diameter of the mounting nut 39 being larger than the diameter of the central opening of the mounting positioning block 34. The side wall of the long bolt rod 37 away from the mounting nut 39 passes through the sleeve The ring 310 is slidably connected with the collar 310 to block the hole, thereby preventing the long bolt rod 37 from shaking. The side of the long bolt rod 37 away from the bottom of the collar 310 is threadedly connected with the bolt rod nut 311 through the thread of the outer wall, thereby locking the position to prevent shaking. A cylindrical thread groove is provided at the top of the blade root pattern 312. The side of the long bolt rod 37 away from the bottom of the bolt rod nut 311 is threadedly connected with the blade root pattern 312 through the cylindrical thread groove provided at the top of the blade root pattern 312, thereby connecting the blade root pattern 312 to the device.

[0050] Through the above arrangement, the staff then connects the adapter plate 31 to the central telescopic end at the bottom of the test device 12, and then threadably connects the middle part of the long bolt rod 37 to the bolt rod nut 311, and then threadably connects the ring 310 to the long bolt rod 37, and then places the long bolt rod 37 in the middle through hole of the mounting positioning block 34, and then threadably connects the mounting nut 39 to the long bolt rod 37, and then threadably connects the mounting nut 38 to the long bolt rod 37, so that the bottom of the mounting nut 39 fits with the top of the mounting positioning block 34.

[0051] Reference Figure 7 The bottom side wall of the blade root pattern 312 is provided with an L-shaped block 313 for clamping the bottom of the blade root pattern 312. The outer wall of the blade root pattern 312 fits the side wall of the L-shaped block 313 to make the clamping tighter. The side wall of the L-shaped block 313 is provided with a threaded hole. The side wall of the L-shaped block 313 penetrates the threaded hole and is threadedly connected to the horizontal bolt rod 315. The bottom side wall of the blade root pattern 312 is provided with a through threaded hole. The horizontal bolt rod 315 penetrates the bottom side wall of the blade root pattern 312 and is threadedly connected to the blade root pattern 312. Both ends of the horizontal bolt rod 315 are provided with a threaded hole through the outer wall. The thread is threadedly connected with the horizontal nut 314, so that continuous clamping is performed to prevent the bottom from loosening during the test. The bottom of the L-shaped block 313 penetrates the L-shaped block 313 and is threadedly connected with the base fixing screw 316. The bottom of the base fixing screw 316 is threadedly connected with the T-nut 317 through the thread opened on the outer wall of the bottom of the base fixing screw 316. A cylindrical groove is opened on the top of the device base 1, and the bottom of the base fixing screw 316 is plugged into the top of the device base 1, so that the bottom of the L-shaped block 313 and the device base 1 are tightly fixed to prevent accidents.

[0052] Through the above settings, the staff fits the L-shaped block 313 from both sides of the blade root pattern 312, and aligns the threaded holes on the side walls of the L-shaped block 313 with the threaded holes opened at the bottom of the side walls of the blade root pattern 312, and then passes the horizontal bolt rod 315 through the L-shaped block 313 and threadedly connects them to the blade root pattern 312 respectively, and then threadedly connects the two ends of the horizontal bolt rod 315 with the horizontal nut 314, so as to fix the L-shaped block 313 to the blade root pattern 312, and then passes the base fixing screw 316 through the L-shaped block 313 and threadedly connects it to the T-shaped nut 317 inside the device base 1, so as to fix the L-shaped block 313 to the device base 1 through the T-shaped nut 317, thereby fixing the bottom of the blade root pattern 312, so that when the top of the blade root pattern 312 is stretched, the bottom of the blade root pattern 312 continues to be in a fixed state.

[0053] The testing device 12 is a prior art, and its working principle will not be described in detail.

[0054] The implementation principle of a blade root bolt sleeve component testing tool in an embodiment of the present application is as follows: a closed space is formed inside the device during testing by rotating the card slot 26, and the docking block 32 is assembled with the equal height block 33 and the mounting positioning block 34 by penetration of the vertical bolt 35, so that the top of the blade root pattern 312 is connected to the testing device 12 by threaded connection, and then the L-shaped block 313 is fitted with the bottom of the blade root pattern 312, and then the bottom of the blade root pattern 312 is fixed by threaded connection of the horizontal nut 314, so that the testing process is more stable.

[0055] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A blade root bolt sleeve component testing tool, comprising a device base (1), a support column (11) passing through and fixedly connected to the top of the device base (1), a test device (12) passing through and fixedly connected to the top of the support column (11), characterized in that: The side wall of the testing device (12) is provided with a rotation protection mechanism (2), and the bottom of the testing device (12) is provided with a self-assembly adjustment mechanism (3); The rotation protection mechanism (2) comprises a back plate (21), a rotating support plate (22) is fixedly connected to a side wall of the back plate (21) and the testing device (12) in a vertical state, and a baffle (23) is rotatably connected to a side of the rotating support plate (22) away from the back plate (21); The self-assembly adjustment mechanism (3) comprises an adapter plate (31) fixedly connected to the central telescopic end at the bottom of the test device (12); a docking block (32) is fixedly connected to the bottom of the adapter plate (31); a height-equalizing block (33) is detachably connected to the bottom of the docking block (32); a mounting positioning block (34) is detachably connected to the bottom of the height-equalizing block (33); and a vertical bolt (35) is threadedly connected to the bottom of the mounting positioning block (34).

2. A blade root bolt sleeve component testing tool according to claim 1, characterized in that: The bottom of the back plate (21) close to the test device (12) is fixedly connected to the device base (1); a connecting block (24) is fixedly connected to the side wall of the test device (12); a latch (25) is slidably connected through the top of the connecting block (24); a slot (26) is provided on the top of the baffle (23); and the latch (25) is plugged into the slot (26).

3. The blade root bolt sleeve component testing tool according to claim 1, characterized in that: The vertical bolt (35) passes through the mounting nut (39) and is threadedly connected to the mounting nut (39); the vertical bolt (35) passes through the docking block (32) and is threadedly connected to the docking block (32); the vertical bolt (35) passes through one side of the bottom of the mounting positioning block (34) and is threadedly connected to the vertical nut (36).

4. A blade root bolt sleeve component testing tool according to claim 3, characterized in that: The vertical bolt (35) passes through one side of the top of the docking block (32) and is threadedly connected to another vertical nut (36); a long bolt rod (37) is movably connected to the middle of the mounting positioning block (34) and passes through the mounting positioning block (34); and a mounting nut (38) is threadedly connected to one end of the long bolt rod (37) close to the docking block (32).

5. A blade root bolt sleeve component testing tool according to claim 4, characterized in that: The side wall of the long bolt rod (37) away from the mounting nut (38) is threadedly connected to the mounting nut (39), the side wall of the long bolt rod (37) away from one end of the mounting nut (39) is slidably connected to a collar (310), and the side of the long bolt rod (37) away from the bottom of the collar (310) is threadedly connected to the bolt rod nut (311).

6. A blade root bolt sleeve component testing tool according to claim 5, characterized in that: A blade root pattern (312) is threadedly connected to one side of the long bolt rod (37) away from the bottom of the bolt rod nut (311); an L-shaped block (313) is provided on the bottom side wall of the blade root pattern (312); and a horizontal bolt rod (315) is threadedly connected to the side wall of the L-shaped block (313).

7. A blade root bolt sleeve component testing tool according to claim 6, characterized in that: The horizontal bolt rod (315) passes through the bottom side wall of the blade root pattern (312) and is threadedly connected to the blade root pattern (312). Both ends of the horizontal bolt rod (315) are threadedly connected to horizontal nuts (314). The bottom of the L-shaped block (313) passes through a base fixing screw (316) that is threadedly connected.

8. The blade root bolt sleeve component testing tool according to claim 7, characterized in that: The bottom of the base fixing screw (316) is threadedly connected with a T-shaped nut (317), and the bottom of the base fixing screw (316) is plugged into the top of the device base (1).

Citation Information

Patent Citations

  • Double-bolt testing tool

    CN215493046U