Automatic detection equipment for superhard material cutter grains

Abstract

The utility model relates to the technical field of detection equipment, and discloses superhard material blade automatic detection equipment which comprises a conveying frame, a supporting plate is fixedly mounted at the bottom of the conveying frame, a conveying belt is arranged in the conveying frame, a mounting frame is fixedly mounted at the top of the conveying frame, and a detection camera is fixedly mounted on the inner top wall of the mounting frame. According to the cutter blade detection device, cutter blades can be conveyed through the conveying belt, the appearance of the cutter blades can be detected through the detection camera, the cutter blades to be manually detected can fall down from the end of the conveying belt, and through cooperation of the motor and the screw as well as cooperation of the sliding block and the sliding groove, horizontal movement of a screw sleeve is facilitated; the first shifting block and the second shifting block can move, the to-be-reworked cutter particles and the defective and scrapped cutter particles can fall off from the second through groove and the first through groove conveniently, the cutter particles can be automatically screened and classified conveniently, and compared with manual classification, the working efficiency is higher.

Description

Technical Field

[0001] The utility model belongs to the technical field of detection equipment, in particular to an automatic detection equipment for superhard material knife particles. Background Art

[0002] Superhard material blade particles refer to the components of cutting tools made of superhard materials such as diamond, cubic boron nitride and their composite materials. Among them, polycrystalline diamond and polycrystalline cubic boron nitride are common superhard material cutting tools. Superhard material blade particles have a wide range of applications in the field of mechanical manufacturing. They are not only ideal tools for processing high-hardness materials, but also suitable for high-speed precision and automated processing.

[0003] Superhard material blades need to be inspected for appearance during the production process, and defective products detected need to be classified and processed according to different reasons. Such classification is generally done through manual screening and classification, which makes the operation more cumbersome. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an automatic detection device for superhard material knife particles, which effectively solves the problems raised in the above background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic detection device for superhard material knife particles, comprising a conveyor frame, a support plate is fixedly installed at the bottom of the conveyor frame, a conveyor belt is arranged inside the conveyor frame, a mounting frame is fixedly installed on the top of the conveyor frame, a detection camera is fixedly installed on the inner top wall of the mounting frame, a material shifting mechanism is installed on the outer side of the conveyor frame, and the knife particles are classified into three types: those to be confirmed manually, those to be reworked, and defective and scrapped products, and a collection mechanism is arranged below the conveyor frame;

[0006] The collecting mechanism includes a collecting frame 1 located in the direction of the conveyor belt dropping, and a collecting frame 2 and a collecting frame 3 located on both sides of the conveyor frame. The collecting frame 1, the collecting frame 2 and the collecting frame 3 are respectively used to collect the knife particles to be manually confirmed, to be reworked, and defective and scrapped products;

[0007] The material shifting mechanism includes a U-shaped frame fixed to the outside of the conveying frame, a motor is fixedly installed inside the U-shaped frame, a screw is installed at the output end of the motor, the end of the screw away from the motor is rotatably connected to the U-shaped frame, a screw sleeve is threadedly sleeved on the outer side of the screw, and two connecting columns are symmetrically fixedly connected to the outer side of the screw sleeve, and the ends of the two connecting columns away from the screw sleeve extend to the outside of the U-shaped frame and are respectively fixedly connected with shifting block 1 and shifting block 2.

[0008] Preferably, the conveying frame is symmetrically provided with a through slot one and a through slot two, the shift block one is located in the through slot one, and the shift block two is located in the through slot two.

[0009] Preferably, a slide groove is provided in the U-shaped frame, a slider is slidably connected in the slide groove, and the slider is fixed to the outer side of the screw sleeve.

[0010] Preferably, a base frame is provided at a lower end of the collection frame, on which L-shaped plate one and L-shaped plate two are symmetrically fixedly installed, both L-shaped plate one and L-shaped plate two are fixed to the bottom of the conveying frame, collection frame two is located on L-shaped plate one, and collection frame three is located on L-shaped plate two.

[0011] Preferably, a positioning block 1 is fixedly installed on the inner bottom wall of the L-shaped plate 1 and the L-shaped plate 2, a positioning groove 1 is provided at the bottom of the collection frame 2 and the collection frame 3, two positioning blocks 1 are respectively inserted into the two positioning grooves 1, a positioning groove 2 is provided at the bottom of the collection frame 1, and a positioning block 2 is fixedly installed on the inner bottom wall of the base frame, and the positioning block 2 is inserted into the positioning groove 2.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model can convey the knife particles by setting a conveyor belt, and detect the appearance of the knife particles by using a detection camera, so that the knife particles to be manually detected can fall from the end of the conveyor belt, and the cooperation between the motor and the screw rod and the slider and the slide groove facilitates the horizontal movement of the screw sleeve, so that the first and second shifting blocks can move, so that the knife particles to be reworked and the defective and scrapped knife particles can fall from the second and first through grooves respectively, so as to facilitate the automatic screening and classification of the knife particles. Compared with manual classification, the work efficiency is higher;

[0014] 2. The new type facilitates placing the collection frame 1 on the base frame to collect the knife particles to be manually inspected through the cooperation between the positioning groove 2 and the positioning block 2, and facilitates placing the collection frame 2 and the collection frame 3 on the L-shaped plate 1 and the L-shaped plate 2 respectively through the cooperation between the positioning groove 1 and the positioning block 1, so as to facilitate the collection of the knife particles to be reworked and the defective and scrapped knife particles. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0016] In the attached picture:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the U rack of the utility model;

[0019] Figure 3 This is a structural schematic diagram of the material shifting mechanism of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the collection mechanism of the utility model;

[0021] Figure 5 This is a schematic diagram of the disassembled structure of the collection mechanism of the utility model;

[0022] In the figure: 1. conveying frame; 2. material shifting mechanism; 201. U-shaped frame; 202. motor; 203. screw sleeve; 204. slider; 205. slide groove; 206. connecting column; 207. screw rod; 208. shifting block 1; 209. shifting block 2; 3. collecting mechanism; 301. base frame; 302. collecting frame 1; 303. collecting frame 2; 304. collecting frame 3; 305. L-shaped plate 1; 306. L-shaped plate 2; 307. positioning block 1; 308. positioning block 2; 309. positioning slot 1; 310. positioning slot 2; 4. mounting frame; 5. detection camera; 6. conveyor belt; 7. support plate; 8. through slot 1; 9. through slot 2. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0024] Embodiment 1, by Figure 1-5 The utility model includes a conveyor frame 1, a support plate 7 is fixedly installed at the bottom of the conveyor frame 1, a conveyor belt 6 is arranged inside the conveyor frame 1, a mounting frame 4 is fixedly installed on the top of the conveyor frame 1, a detection camera 5 is fixedly installed on the inner top wall of the mounting frame 4, the knife pellets are placed on the conveyor belt 6 for transportation, and then the appearance of the knife pellets is detected by the detection camera 5, a material shifting mechanism 2 is installed on the outer side of the conveyor frame 1, and is used to classify the knife pellets into three types: to be confirmed manually, to be reworked, and defective and scrapped, and a collecting mechanism 3 is arranged below the conveyor frame 1;

[0025] Specifically, the collecting mechanism 3 includes a collecting frame 1 302 located in the direction of the material falling from the conveyor belt 6, and a collecting frame 2 303 and a collecting frame 3 304 located on both sides of the conveyor frame 1. The collecting frame 1 302, the collecting frame 2 303 and the collecting frame 3 304 respectively collect the knife particles to be manually confirmed, to be reworked, and defective and scrapped products. The lower end of the collecting frame 1 302 is provided with a base frame 301, and the base frame 301 is symmetrically fixedly installed with an L-shaped plate 1 305 and an L-shaped plate 2 306. The L-shaped plate 1 305 and the L-shaped plate 2 306 are both fixed to the bottom of the conveyor frame 1. The second collecting frame 303 is located on the L-shaped plate 1 305, and the third collecting frame 304 is located on the L-shaped plate 2 306. The inner bottom walls of the L-shaped plates 1 305 and 2 306 are fixedly installed with positioning blocks 1 307. The bottoms of the second collecting frame 303 and the third collecting frame 304 are provided with positioning grooves 1 309. The two positioning blocks 1 307 are respectively inserted into the two positioning grooves 1 309. The bottom of the collecting frame 1 302 is provided with positioning grooves 2 310. The inner bottom wall of the base frame 301 is fixedly installed with positioning blocks 2 308, and the positioning blocks 2 308 are inserted into the positioning grooves 2 310.

[0026] In the use state, firstly, the collection frame 1 302 is placed on the bottom frame 301 until the positioning block 2 308 is inserted into the positioning groove 2 310, so as to collect the knife particles to be manually inspected. Then, the collection frame 2 303 and the collection frame 3 304 are placed on the L-shaped plate 1 305 and the L-shaped plate 2 306 respectively, until the two positioning blocks 1 307 are respectively inserted into the two positioning grooves 1 309, so as to collect the reworked knife particles and the defective and scrapped knife particles, and finally improve the efficiency of the automatic inspection of knife particles.

[0027] Specifically, the material shifting mechanism 2 includes a U-shaped frame 201 fixed to the outside of the conveying frame 1, a motor 202 is fixedly installed inside the U-shaped frame 201, a screw 207 is installed at the output end of the motor 202, the end of the screw 207 away from the motor 202 is rotatably connected to the U-shaped frame 201, a screw sleeve 203 is threadedly sleeved on the outer side of the screw 207, and two connecting columns 206 are symmetrically fixedly connected to the outer side of the screw sleeve 203, and the ends of the two connecting columns 206 away from the screw sleeve 203 extend to the outside of the U-shaped frame 201 and are respectively fixedly connected with a shifting block 208 and a shifting block 209, a through groove 8 and a through groove 29 are symmetrically provided on the conveying frame 1, the shifting block 208 is located in the through groove 8, and the shifting block 209 is located in the through groove 29, a slide groove 205 is provided in the U-shaped frame 201, a slider 204 is slidably connected in the slide groove 205, and the slider 204 is fixed to the outer side of the screw sleeve 203;

[0028] When in use, first start the motor 202 to drive the screw 207 to rotate. Since the slider 204 is slidably connected to the slide groove 205, the screw sleeve 203 is driven to move horizontally, and then the two connecting columns 206 respectively drive the shift block 1 208 and the shift block 209 to move, and the knife particles to be reworked and the defective and scrapped knife particles are pushed down from the through groove 2 9 and the through groove 1 8 respectively, and the knife particles to be manually inspected slide down from the end of the conveyor belt 6, finally realizing the automatic screening and classification of the knife particles.

Claims

1. An automatic detection device for superhard material blade particles, comprising a conveyor frame (1), characterized in that: A support plate (7) is fixedly installed at the bottom of the conveying frame (1), a conveying belt (6) is arranged inside the conveying frame (1), a mounting frame (4) is fixedly installed on the top of the conveying frame (1), a detection camera (5) is fixedly installed on the inner top wall of the mounting frame (4), a material shifting mechanism (2) is installed on the outer side of the conveying frame (1), and is used to classify the knife particles into three types: those to be manually confirmed, those to be reworked, and defective and scrapped products, and a collecting mechanism (3) is arranged below the conveying frame (1); The collecting mechanism (3) comprises a collecting frame 1 (302) located in the material dropping direction of the conveyor belt (6), and a collecting frame 2 (303) and a collecting frame 3 (304) located on both sides of the conveyor frame (1); the collecting frame 1 (302), the collecting frame 2 (303) and the collecting frame 3 (304) are respectively used to collect the knife particles to be manually confirmed, to be reworked, and defective and scrapped products; The material shifting mechanism (2) comprises a U-shaped frame (201) fixed to the outside of the conveying frame (1), a motor (202) is fixedly installed inside the U-shaped frame (201), a screw rod (207) is installed at the output end of the motor (202), one end of the screw rod (207) away from the motor (202) is rotatably connected to the U-shaped frame (201), a screw sleeve (203) is threadedly sleeved on the outside of the screw rod (207), two connecting columns (206) are symmetrically fixedly connected to the outside of the screw sleeve (203), and one end of the two connecting columns (206) away from the screw sleeve (203) both extend to the outside of the U-shaped frame (201) and are respectively fixedly connected to a shifting block 1 (208) and a shifting block 2 (209).

2. The automatic detection device for superhard material blade particles according to claim 1 is characterized in that: The conveying frame (1) is symmetrically provided with a through slot one (8) and a through slot two (9); the shifting block one (208) is located in the through slot one (8), and the shifting block two (209) is located in the through slot two (9).

3. The automatic detection device for superhard material blade particles according to claim 1 is characterized in that: The U-shaped frame (201) is provided with a slide groove (205), the slide groove (205) is slidably connected with a slider (204), and the slider (204) is fixed to the outer side of the screw sleeve (203).

4. The automatic detection device for superhard material blade particles according to claim 1 is characterized in that: The lower end of the collecting frame 1 (302) is provided with a base frame (301), and an L-shaped plate 1 (305) and an L-shaped plate 2 (306) are symmetrically fixedly installed on the base frame (301), and the L-shaped plate 1 (305) and the L-shaped plate 2 (306) are both fixed to the bottom of the conveying frame (1), the collecting frame 2 (303) is located on the L-shaped plate 1 (305), and the collecting frame 3 (304) is located on the L-shaped plate 2 (306).

5. The automatic detection device for superhard material blade particles according to claim 4 is characterized in that: A positioning block 1 (307) is fixedly installed on the inner bottom wall of the L-shaped plate 1 (305) and the L-shaped plate 2 (306); a positioning groove 1 (309) is provided at the bottom of the collection frame 2 (303) and the collection frame 3 (304); the two positioning blocks 1 (307) are respectively inserted into the two positioning grooves 1 (309); a positioning groove 2 (310) is provided at the bottom of the collection frame 1 (302); a positioning block 2 (308) is fixedly installed on the inner bottom wall of the base frame (301); the positioning block 2 (308) is inserted into the positioning groove 2 (310).

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