Magnetic ring detection equipment

By designing a magnetic ring detection device containing a variety of modules and sensors, the problems of low manual detection efficiency and insufficient accuracy in the prior art are solved, and automated and accurate magnetic ring detection and improvement are achieved.

CN222850735UActive Publication Date: 2025-05-09XIANGCI MAGNETIC IND (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202421125038.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-05-09
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The lack of automated magnetic ring detection equipment in the prior art leads to the detection of magnetic rings relying on manual labor, inefficient efficiency and insufficient accuracy.

Method used

A magnetic ring detection device is designed, including a frame, an X-axis module, a Z-axis module, a first mounting frame, a second mounting frame, a rotating device, a first sensor and a second sensor. Through the combination and coordinated work of these components, the magnetic field in three directions of mechanical angle values ​​and the detection of magnetic ring XYZ can be automatically collected, thereby achieving accurate detection and improvement of the magnetic ring.

Benefits of technology

This device can perform magnetic ring detection instead of manual operation, improve the detection efficiency and accuracy, and can target the quality of the magnetic ring and control it.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses magnetic ring detection equipment, including frame, X-axis module, Z-axis module, first mounting rack, and rotation device, the frame is provided with a platen horizontally, the X-axis module is arranged in the middle of platen along the left-right direction, the Z-axis module is arranged on the X-axis module along the up-down direction and the X-axis module drives the Z-axis module to slide left and right along the X-axis module, the first mounting rack is provided with first mounting rack, the rotation device is provided with second mounting rack, and the first mounting rack is provided with second mounting rack. The first mounting frame is slidably arranged on the Z-axis module, the Z-axis module drives the first mounting frame to slide up and down, an arc-shaped groove is formed in one side of the first mounting frame, a second mounting frame is arranged in the arc-shaped groove, a fine adjustment device and a first sensor are arranged on the second mounting frame, and angle measurement scale marks are arranged on the edge of the arc-shaped groove; a mounting plate is arranged on the other side of the first mounting frame, a probe clamping block is arranged on the bottom side of the mounting plate, a second sensor is arranged in the probe clamping block, and the probe clamping block is rotationally arranged on the platen and located on the front side of the first mounting frame. The magnetic ring detection device has the advantages of being capable of replacing manual work for magnetic ring detection and the like.
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Description

Technical Field

[0001] The utility model belongs to the technical field of detection equipment, and in particular relates to a magnetic ring detection equipment. Background Art

[0002] There are many types of magnetic rings, including TMR magnetic rings and other magnetic rings. TMR magnetic rings are mainly used as components in high-sensitivity sensors. They are used to detect weak magnetic fields and sense weak magnetic field signals. Because this type of high-sensitivity sensor is small in size, high in reliability, and has a wide corresponding range, it has broad application prospects in automation technology, household appliances, trademark recognition, satellite positioning, navigation systems, and precision measurement technology. High sensitivity means that the intensity of the detected signal is getting weaker and weaker, which requires a great improvement in the sensitivity of the magnetic sensor. Specific applications include current sensors, angle sensors, gear sensors, space environment measurement sensors, etc. The current sensor needs to detect nA-level currents. Even with a serrated ring, the detection accuracy of the magnetic sensor itself needs to reach the nT level. The angle sensor requires a resolution less than 0.01. The gear sensor requires the refinement of the gears and the maximization of the distance between the sensor and the gear, which causes the magnetic signal to become very weak. For space environment measurements, the resolution needs to be less than 0.02pT. Therefore, improving the accuracy of magnetic rings, especially TMR magnetic rings, is of great significance to improving the sensors containing the magnetic rings. The existing technology mainly relies on manual detection, and there is no detection equipment for magnetic rings. Utility Model Content

[0003] In order to solve the deficiencies in the prior art, the utility model provides a magnetic ring detection device which replaces manual magnetic ring detection.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0005] Magnetic ring detection equipment, including:

[0006] A frame, on which a platform is horizontally arranged;

[0007] The X-axis module is arranged in the middle of the table in the left-right direction;

[0008] The Z-axis module is arranged on the X-axis module in the up-down direction and the X-axis module drives the Z-axis module to slide left and right along the X-axis module;

[0009] A first mounting frame is slidably arranged on the Z-axis module and the Z-axis module drives the first mounting frame to slide up and down, an arc groove is opened on one side of the first mounting frame, a second mounting frame is arranged in the arc groove, a fine adjustment device and a first sensor are arranged on the second mounting frame, an angle measurement scale mark is arranged on the edge of the arc groove, a mounting plate is arranged on the other side of the first mounting frame, a probe clamp is arranged on the bottom side of the mounting plate, and a second sensor is arranged in the probe clamp; and

[0010] The rotating device is rotatably arranged on the table and located in front of the first mounting frame. The rotating device is provided with a rotor tooling structure, which is used to install the magnetic ring. The rotating device drives the rotor tooling structure to rotate.

[0011] Preferably, the second sensor is a three-axis Hall sensor, and the first sensor is a distance sensor.

[0012] Preferably, the table is provided with a control panel, a display screen, a mouse and a keyboard, the mouse and the keyboard are arranged on the front of the table, the control panel and the display screen are arranged on the rear of the table and the display screen is located on the left side of the control panel, and a control system is provided in the frame, and the control system is electrically connected to the control panel, the display screen, the mouse, the keyboard, the X-axis module, the Z-axis module, the first sensor and the second sensor.

[0013] By adopting the above technical solution, the utility model has the following beneficial effects:

[0014] The utility model is provided with components such as angle measurement scale marks, a rotor tooling structure, a first sensor and a second sensor. When used specifically, mechanical angle values ​​can be collected and magnetic fields in three directions of XYZ can be tested, so that specific detection and measurement of the magnetic ring can be performed, targeted improvement and control can be performed, and manual detection of the magnetic ring can be replaced.

[0015] In summary, the utility model has the advantages of being able to replace manual magnetic ring detection and the like. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model;

[0017] Figure 2 yes Figure 1 Schematic diagram of the structure in another direction. DETAILED DESCRIPTION

[0018] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0019] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0020] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0021] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] Example 1

[0024] In this embodiment, a magnetic ring detection device is proposed to replace manual detection of magnetic rings.

[0025] like Figure 1 and Figure 2As shown, in one embodiment of the utility model, the magnetic ring detection device of the utility model includes a frame 1, an X-axis module 2, a Z-axis module 3, a first mounting frame 4 and a rotating device 5. A platform 6 is horizontally arranged on the frame 1, the X-axis module 2 is arranged in the middle of the platform 6 along the left-right direction, the Z-axis module 3 is arranged on the X-axis module along the up-down direction, and the X-axis module 2 drives the Z-axis module 3 to slide left and right along the X-axis module 2, the first mounting frame 4 is slidably arranged on the Z-axis module 3, and the Z-axis module 3 drives the first mounting frame 4 to slide up and down, and the first mounting frame An arc groove 7 is provided on one side of the arc groove 7, a second mounting bracket 8 is provided in the arc groove 7, a fine adjustment device 9 and a first sensor 10 are provided on the second mounting bracket 8, an angle measurement scale mark is provided on the edge of the arc groove 7, a mounting plate is provided on the other side of the first mounting bracket 4, a probe clamp is provided on the bottom side of the mounting plate, a second sensor 11 is provided in the probe clamp, the first sensor 10 and the second sensor 11 can be set accordingly according to the requirements, specifically in the utility model, the first sensor 10 is a distance sensor, and the second sensor 11 is a three-axis Hall sensor;

[0026] Specifically, the utility model can simulate the use of spacing and angles to measure the magnetic ring to collect mechanical angle values, and then convert the mechanical angle values ​​into point angle values ​​through calculation, and then calculate the difference between the theoretical electrical angle value and the actual electrical angle value. The three-axis Hall sensor can simultaneously detect the magnetic field in the three directions of XYZ of the magnetic ring (including peak value, inter-pole angle, half-width value, etc.), and then compare the correlation between the difference between the theoretical electrical angle value and the actual electrical angle value and the parameters detected by the three-axis Hall sensor to find the factors affecting the difference between the theoretical electrical angle value and the actual electrical angle value, and then improve and control the quality of the magnetic ring in a targeted manner.

[0027] Please continue to refer to Figure 1 and Figure 2 The rotating device of the utility model is arranged on the table 6 and is located in front of the first mounting frame 4. The rotating device 5 is provided with a rotor tooling structure 12, and the rotor tooling structure 12 is used to install the magnetic ring. The rotating device 5 drives the rotor tooling structure 12 to rotate. A control panel 13, a display screen 14, a mouse 15 and a keyboard 16 are provided on the table 6. The mouse 15 and the keyboard 16 are arranged on the front part of the table 6, the control panel 13 and the display screen 14 are arranged on the rear part of the table 6 and the display screen 14 is located on the left side of the control panel 13. A control system is provided in the frame 1, and the control system is electrically connected to the control panel 13, the display screen 14, the mouse 15, the keyboard 16, the X-axis module 2, the Z-axis module 3, the first sensor 10 and the second sensor 11.

[0028] The specific use process of the utility model is as follows: the magnetic ring is placed on the rotor tooling structure 12, and then the X-axis module 2 and the Z-axis module 3 are started to cooperate to drive the probe clamp to move to the measuring position, and the probe clamp drives the second sensor 11 to move to the measuring position. In the specific use process, the second mounting bracket 8 can be pushed to adjust the position of the second mounting bracket 8, and the fine adjustment device 9 can also be used to make fine adjustments so that the first sensor 10 reaches the specified position. The fine adjustment device 9 can specifically be a structure such as a micrometer, and the angle can be measured by the angle measurement scale mark provided on the edge of the arc groove 7. The angle is measured by the first sensor 10, and the second sensor 11 measures the magnetic field in the three directions of XYZ of the magnetic ring (including peak value, interpolar angle, half amplitude, etc.), and then the data is fed back to the control system for specific calculation and comparison. In the specific use process, the rotating device 5 continues to rotate to drive the rotor tooling structure 12 to rotate so as to cooperate with the measurement.

[0029] This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the utility model. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model are within the protection scope of the technical solution of the utility model.

Claims

1. Magnetic ring detection equipment, characterized in that ,include: A frame, on which a platform is horizontally arranged; The X-axis module is arranged in the middle of the table in the left-right direction; The Z-axis module is arranged on the X-axis module in the up-down direction and the X-axis module drives the Z-axis module to slide left and right along the X-axis module; A first mounting frame is slidably arranged on the Z-axis module and the Z-axis module drives the first mounting frame to slide up and down, an arc groove is opened on one side of the first mounting frame, a second mounting frame is arranged in the arc groove, a fine adjustment device and a first sensor are arranged on the second mounting frame, an angle measurement scale mark is arranged on the edge of the arc groove, a mounting plate is arranged on the other side of the first mounting frame, a probe clamp is arranged on the bottom side of the mounting plate, and a second sensor is arranged in the probe clamp; and The rotating device is rotatably arranged on the table and located in front of the first mounting frame. The rotating device is provided with a rotor tooling structure, which is used to install the magnetic ring. The rotating device drives the rotor tooling structure to rotate.

2. The magnetic ring detection device according to claim 1, characterized in that: The second sensor is a three-axis Hall sensor, and the first sensor is a distance sensor.

3. The magnetic ring detection device according to claim 1, characterized in that: A control panel, a display screen, a mouse and a keyboard are arranged on the table top, the mouse and the keyboard are arranged at the front of the table top, the control panel and the display screen are arranged at the rear of the table top and the display screen is located on the left side of the control panel, and a control system is arranged in the frame, and the control system is electrically connected to the control panel, the display screen, the mouse, the keyboard, the X-axis module, the Z-axis module, the first sensor and the second sensor.

Citation Information

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