Portable photovoltaic emergency power station
By designing a portable photovoltaic emergency power station, using foldable photovoltaic panel modules and other components, the problem of transporting and installing traditional photovoltaic power stations in complex environments is solved, and the power station is highly portable and flexible.
Patent Information
- Application Number
- CN202421370492.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-17
AI Technical Summary
Due to its huge size and heavy weight, traditional photovoltaic power plants are difficult to transport and install in complex environments such as remote areas or disaster sites.
The portable PV emergency power station design includes foldable PV panel modules, Velcro, corn clasp and submodules. Through the design of these components, the volume and weight of the power station is reduced, allowing it to be transported by personnel or airdrop.
It improves the portability and flexibility of the power station, allowing it to be installed and disassembled quickly, is suitable for a variety of scenarios, including remote areas and disaster sites, and meets the power supply needs of different energy storage systems through different connection methods.
Smart Images

Figure CN222852238U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of photovoltaic equipment, and in particular to a portable photovoltaic emergency power station. Background Art
[0002] Photovoltaic power generation, as a renewable energy power generation technology, has been widely used around the world. Traditional photovoltaic power stations are mostly in the form of fixed ground power stations or distributed power stations combined with buildings. The electricity generated by these power stations is mainly used locally or transmitted to other areas through long-distance power supply lines, thus forming a beneficial supplement to traditional power grid power supply; however, in remote areas where power supply is relatively scarce, outdoor work scenarios, and power outages caused by disasters, traditional photovoltaic power stations or grid power supply methods often cannot meet immediate and flexible power demand.
[0003] In the related technologies, although there have been solutions for mobile photovoltaic power stations, the more common form is the containerized photovoltaic energy storage power station. Although this type of power station has achieved mobility to a certain extent, due to its heavy weight and large size, it usually needs to rely on large-scale mechanical equipment for transportation and deployment. In complex environments such as remote areas or disaster sites, due to poor or blocked road conditions, the transportation and installation of such large mobile photovoltaic power stations becomes extremely difficult or even impossible, so there is room for improvement. Utility Model Content
[0004] In order to solve the problem that traditional power stations are bulky and difficult to transport, the present application provides a portable photovoltaic emergency power station.
[0005] The portable photovoltaic emergency power station provided in this application adopts the following technical solution:
[0006] A portable photovoltaic emergency power station comprises a plurality of photovoltaic panel modules, wherein the plurality of photovoltaic panel modules are arranged in sequence, any of the photovoltaic panel modules can be folded with adjacent photovoltaic panel modules, a Velcro for connection is provided between two photovoltaic panel modules in the same transverse direction, a hanging plate is provided between two photovoltaic panel modules in the same longitudinal direction, a plurality of eyelets are penetrated through each of the hanging plates, any of the photovoltaic panel modules comprises four groups of submodules, and any of the submodules can be folded with adjacent submodules.
[0007] Since traditional power stations are heavy and bulky, they usually need to rely on large mechanical equipment for transportation and deployment. In complex environments such as remote areas or disaster sites, due to poor or blocked road conditions, the transportation and installation of such large mobile photovoltaic power stations become extremely difficult or even impossible. By adopting the above technical solution, including a number of photovoltaic panel modules, adjacent photovoltaic template groups can be folded and arranged, and adjacent photovoltaic templates can be detachably installed. Each photovoltaic panel module consists of four groups of sub-modules, and the four groups of sub-modules can be folded. When the photovoltaic emergency station is used, the rotational molding box is opened, and the photovoltaic panel modules stored inside are taken out one by one. Since the photovoltaic panel module adopts a foldable design, the taken out photovoltaic panel module is unfolded according to its design structure. At the same time, since the foldable design is adopted between each module and between the sub-modules in the module, the unfolding process should be carried out smoothly, and the adjacent photovoltaic panel modules are aligned in the horizontal direction, and then the modules are pre-set between the modules. The modules are connected by Velcro in between, and in the longitudinal direction, adjacent photovoltaic panel modules are connected by a mounting plate. The eyelets on the mounting plate are passed through ropes or other connectors to firmly fix the modules together to complete the overall installation. The photovoltaic panel module, Velcro, eyelets and sub-modules are arranged in a foldable design to reduce the overall volume, greatly reduce the overall weight of the power station, and further improve its portability, so that the power station can be transported by personnel or airdropped to easily cope with the complex environment of remote areas or disaster sites. The Velcro and mounting plate design between the modules makes the installation and disassembly process of the power station fast and simple, and has a wide range of application scenarios. It can be laid flat on the ground, laid flat on the top of a tent, and hung on the side of a vehicle or a house, which greatly improves the flexibility of the power station deployment. At the same time, the power station is composed of multiple foldable photovoltaic panel modules, which can meet the power supply requirements of different energy storage systems through different series and parallel connection methods, thereby improving the applicability of the power station.
[0008] Optionally, an insulating area for insulation is provided on the outer side of each submodule, the insulating area is arranged along the circumferential direction of the submodule, and the insulating width of the insulating area is 10-15 mm.
[0009] By adopting the above technical solution, the insulating area is formed on the outside of the submodule, and the insulating width of the insulating area is 10-15mm; the setting of the insulating area helps to enhance the electrical safety of the power station. The insulating area has excellent insulation performance, which can effectively isolate the current between the submodule and the external environment, and prevent the occurrence of electrical accidents such as leakage and short circuit. Especially in humid, dusty or heavily polluted environments, the insulating area can prevent moisture and dust from entering the submodule, thereby ensuring the stable operation of the power station. At the same time, the insulating area also serves as a protective layer to enhance the weather resistance of the submodule, and can resist the erosion of natural factors such as ultraviolet rays, rain, wind and sand, thereby extending the service life of the submodule.
[0010] Optionally, a high temperature tape is further provided on the surface of the submodule, and the high temperature tape covers the insulating area of the submodule.
[0011] By adopting the above technical solution, the high-temperature tape covers the insulating area of the sub-module; through the setting of the high-temperature tape, the high-temperature tape has excellent thermal insulation performance, effectively reducing the heat generated by the sub-module during operation and dissipating it to the external environment, helping to maintain a stable operating temperature of the sub-module and improve its working efficiency and life.
[0012] Optionally, the folding areas of the four groups of submodules are all sewn with foldable Oxford waterproof cloth, and the Oxford waterproof cloth adopts a specification of 600-900D.
[0013] By adopting the above technical solution, Oxford waterproof cloth is sewn in the folding area of adjacent submodules; through the setting of Oxford waterproof cloth, the smoothness of folding and unfolding is guaranteed, the operational difficulties caused by material stiffness or obstruction are avoided, the convenience of power station use is improved, and the Oxford waterproof cloth can enhance the waterproof performance and durability.
[0014] Optionally, the processing spacings between the four submodules in the same photovoltaic module are 5 mm, 10 mm, and 15 mm respectively.
[0015] By adopting the above technical solution, the processing spacing between the four sub-modules is 5mm, 10mm, and 15mm respectively; by setting the sub-module processing spacing, taking into account the thickness of the photovoltaic panels and the fabric, the photovoltaic panels and the fabric will occupy a certain space when they are combined into a module. A reasonable spacing should ensure that after the module is assembled, the components will not squeeze each other or produce excessive gaps, thereby ensuring the safety and stability of the module.
[0016] Optionally, each of the submodules includes a black fiber reinforced film, a battery string, a transparent fiber reinforced film, a packaging film and a flexible front plate, and the black fiber reinforced film, the battery string, the transparent fiber reinforced film, the packaging film and the flexible front plate are arranged in sequence from bottom to top.
[0017] By adopting the above technical scheme, the submodule includes a black fiber reinforced film, a battery string, a transparent fiber reinforced film, a packaging film and a flexible front panel, and the black fiber reinforced film, the battery string, the transparent fiber reinforced film, the packaging film and the flexible front panel are packaged by a lamination process; through the arrangement of the black fiber reinforced film, the battery string, the transparent fiber reinforced film, the packaging film and the flexible front panel, the black and transparent fiber reinforced films improve the photovoltaic conversion efficiency, and improve the structural strength and durability of the component. The packaging film is used to protect the battery string, improve its stability and life, and ensure that the battery string can still maintain high efficiency and stable performance under complex environmental conditions. The flexible front panel makes the entire submodule flexible and bendable, which expands the possibility of installation and application. At the same time, the lamination process ensures the close bonding between the layers of materials, thereby improving the mechanical properties and stability of the overall component.
[0018] Optionally, the number of battery strings in each of the submodules is 2-3, and the flexible front plate may be a flexible film with a thickness of 15-50 μm.
[0019] By adopting the above technical solution, the number of battery strings in the submodule is 2-3, and the flexible front panel can adopt a flexible film with a thickness of 15-50μm. By selecting the number of battery strings and the flexible front panel material, 2-3 battery strings are used to ensure that the submodule has a certain redundancy and reliability while maintaining a high photoelectric conversion efficiency. At the same time, the flexible film is selected as the flexible front panel material, which makes the photovoltaic module have better flexibility and bendability. The thickness of the flexible film is controlled in the range of 15-50μm, which ensures the transparency and light transmittance of the front panel.
[0020] Optionally, the width range of any of the Velcro strips is 15-25 mm, the specification of any of the eyelets is 6-10 mm, and a windproof rope for connecting corresponding eyelets is provided between two of the photovoltaic panel modules in the same longitudinal direction.
[0021] By adopting the above technical solution, the width range of the Velcro is 15-25mm, the specification of the eyelet is 6-10mm, and the windproof rope is connected between the photovoltaic panel modules in the two longitudinal directions; through the setting of the Velcro, eyelet specifications and windproof rope, the width range of the Velcro takes into account its convenience and firmness in use, provides a larger adhesive area, and increases the stability and reliability of the connection. The specification selection of the eyelet ensures that the photovoltaic panel module can remain stable when subjected to external forces such as wind. At the same time, the windproof rope further increases the connection stability between the photovoltaic panel modules, effectively reduces the shaking and displacement of the module under the action of wind, and reduces the damage and safety hazards caused by wind.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] Through the photovoltaic panel module, Velcro, eyelet buckle and submodule settings, the foldable design is adopted to reduce the overall volume, greatly reduce the overall weight of the power station, and further improve its portability, so that the power station can be carried by personnel or airdropped, and can easily cope with the complex environment of remote areas or disaster sites. The Velcro and mounting plate design between the modules makes the installation and disassembly process of the power station fast and simple, and has a wide range of application scenarios. It can be laid flat on the ground, laid flat on the top of the tent, and hung on the side of the vehicle or house, greatly improving the flexibility of the power station deployment. At the same time, the power station is composed of multiple foldable photovoltaic panel modules, which can meet the power supply needs of different energy storage systems through different series and parallel connection methods, thereby improving the applicability of the power station.
[0024] The setting of the insulation area helps to enhance the electrical safety of the power station. The insulation area has excellent insulation performance and can effectively isolate the current between the submodule and the external environment to prevent electrical accidents such as leakage and short circuit. Especially in humid, dusty or heavily polluted environments, the insulation area can prevent moisture and dust from entering the submodule, thereby ensuring the stable operation of the power station. At the same time, the insulation area also serves as a protective layer to enhance the weather resistance of the submodule, and can resist the erosion of natural factors such as ultraviolet rays, rain, wind and sand, thereby extending the service life of the submodule;
[0025] Through the arrangement of black fiber reinforced film, battery string, transparent fiber reinforced film, encapsulation film and flexible front panel, the black and transparent fiber reinforced films improve the photovoltaic conversion efficiency, improve the structural strength and durability of the components, the encapsulation film is used to protect the battery string, improve its stability and life, and ensure that the battery string can still maintain high efficiency and stable performance under complex environmental conditions, the flexible front panel makes the entire submodule flexible and bendable, expanding the possibility of installation and application, and the lamination process ensures the close bonding between the layers of materials, improving the mechanical properties and stability of the overall component. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the structure of the lateral interconnection of a portable photovoltaic emergency power station in an embodiment of the present application.
[0027] Figure 2 It is a schematic diagram of the structure of the longitudinal interconnection of a portable photovoltaic emergency power station in an embodiment of the present application.
[0028] Figure 3 It is a structural schematic diagram used to reflect the photovoltaic panel module in the embodiment of the present application.
[0029] Figure 4 This is a schematic diagram of the structure used to embody the submodule packaging in the embodiment of the present application.
[0030] Figure 5It is a schematic diagram of the structure of a single photovoltaic panel module in an embodiment of the present application.
[0031] Explanation of the reference numerals: 1. Photovoltaic panel module; 2. Velcro; 3. Mounting plate; 31. Eyelet; 4. Submodule; 41. Black fiber reinforced film; 42. Battery string; 43. Transparent fiber reinforced film; 44. Packaging film; 45. Flexible front panel; 5. Insulation area; 6. High temperature tape; 7. Oxford waterproof cloth; 8. Windproof rope. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-5 This application is described in further detail.
[0033] The present application embodiment discloses a portable photovoltaic emergency power station. Figure 1 The portable photovoltaic emergency power station includes a plurality of photovoltaic panel modules 1, which are arranged and distributed in sequence, and the plurality of photovoltaic panel modules 1 can be folded and installed. In this embodiment, the whole composed of the plurality of photovoltaic panel modules 1 can be vertically stored in a rotational molding box for storage and transportation, and the power of a single photovoltaic panel module 1 is 100-200W. The whole consists of 10-20 foldable photovoltaic panel modules 1, with an installed capacity of 1-2KW. The total weight of the system is less than 50kg, which is convenient to transport and can be quickly unfolded and stored.
[0034] Reference Figure 1 and Figure 2 Adjacent photovoltaic panel modules 1 in the same longitudinal direction are all installed with hanging plates 3, and each hanging plate 3 is penetrated with a plurality of eyelets 31, and the specification of any eyelet 31 is 6-10mm, and a windproof rope 8 for connecting the corresponding eyelets 31 is arranged between two photovoltaic panel modules 1 in the same longitudinal direction. The eyelets 31 on the hanging plate 3 are passed through the eyelets 31 by the windproof rope 8, so that the photovoltaic panel modules 1 are firmly fixed together, further increasing the connection stability between the photovoltaic panel modules 1, effectively reducing the shaking and displacement of the modules under the action of wind, and reducing the damage and safety hazards caused by wind.
[0035] Reference Figure 1 Velcro 2 is sewn between adjacent photovoltaic panel modules 1 in the same horizontal direction. The width range of Velcro 2 is 15-25 mm. The width range of Velcro 2 takes into account its convenience and firmness in use, provides a larger adhesive area, and increases the stability and reliability of the connection.
[0036] Reference Figure 1In this embodiment, according to the system requirements, 2-10 photovoltaic panel modules 1 can be used for horizontal interconnection. The surface of the drainage and converging copper tape of the photovoltaic panel module 1 is covered with black PET or PI tape to ensure the consistency of the component appearance. After the photovoltaic panel module 1 is interconnected, the positive and negative terminals are connected in series on the left and right. At the same time, parallel connection lines can also be used for interconnection to achieve parallel connection. Through different series-parallel connection methods, the power supply requirements of different energy storage systems are met, and the applicability of the power station is improved.
[0037] Reference Figure 3 Each photovoltaic panel module 1 includes four groups of submodules 4, which are arranged in sequence. Any submodule 4 can be folded and installed with adjacent submodules 4. Oxford waterproof cloth 7 is sewn between the folding areas of adjacent submodules 4. The specification of Oxford waterproof cloth 7 is 600-900D. Oxford waterproof cloth 7 ensures smooth folding and unfolding, avoids operational difficulties caused by stiffness or obstruction of materials, improves the convenience of power station use, and Oxford waterproof cloth 7 can enhance waterproof performance and durability.
[0038] Reference Figure 3 In this embodiment, the processing spacings between the four submodules 4 in the same photovoltaic panel module 1 are 5mm, 10mm, and 15mm respectively. The actual processing spacing needs to be adjusted according to the thickness of the submodule 4 and the fabric. The submodule 4 and the fabric will occupy a certain space when they are combined into a module. A reasonable spacing should ensure that after the module is assembled, the components will not squeeze each other or produce excessive gaps, thereby ensuring the safety and stability of the module.
[0039] Reference Figure 4 Each submodule 4 includes a black fiber reinforced film 41, a battery string 42, a transparent fiber reinforced film 43, a packaging film 44 and a flexible front plate 45. The black fiber reinforced film 41, the battery string 42, the transparent fiber reinforced film 43, the packaging film 44 and the flexible front plate 45 are formed in sequence from bottom to top. In this embodiment, the submodule 4 is packaged using a lamination process.
[0040] Reference Figure 4 In this embodiment, a black fiber reinforced film 41 is used at the bottom to improve the appearance of the component, to ensure that the gaps around and in the battery string 42 are consistent with the color of the battery itself, and the product color consistency is good. The battery string 42 can adopt a shingled or string-welded structure. A submodule 4 is generally composed of 2-3 battery strings 42. The specific series-parallel mode is set according to the system design requirements. The top packaging film 44 and the flexible front plate 45 are used to improve the appearance and flatness of the product. The packaging film 44 includes but is not limited to EVA, POE, PVB, TPO, and the flexible front plate 45 includes but is not limited to ETFE, PVDF, PVF, PET. To ensure flexibility, the flexible front plate 45 can adopt a flexible film with a thickness of 15-50μm.
[0041] Reference Figure 5 Each submodule 4 is formed with an insulating area 5 around it. The insulating area 5 is arranged along the circumferential direction of the submodule 4. The insulating width of the insulating area 5 is 10-15mm. In this embodiment, the insulating area 5 also serves as a sewing area of the submodule 4. The insulating area 5 has excellent insulation performance and can effectively isolate the current between the submodule 4 and the external environment to prevent electrical accidents such as leakage and short circuit. Especially in a humid, dusty or heavily polluted environment, the insulating area 5 can prevent moisture and dust from entering the submodule 4, thereby ensuring the stable operation of the power station. At the same time, the insulating area 5 also serves as a protective layer to enhance the weather resistance of the submodule 4, and can resist the erosion of natural factors such as ultraviolet rays, rain, and wind and sand, thereby extending the service life of the submodule 4.
[0042] Reference Figure 5 , a high temperature tape 6 is also provided on the surface of the submodule 4, and the high temperature tape 6 covers the wires in the insulating area 5 of the submodule; at the same time, during lamination in this embodiment, the submodule 4 is covered with a high temperature cloth with convex points during the lamination process. This high temperature cloth ensures the performance and appearance of the module processing, improves its work efficiency and life, and at the same time, the high temperature cloth covers the surface of the component to form a convex point texture, which can increase the aesthetics of the component.
[0043] The implementation principle of a portable photovoltaic emergency power station in the embodiment of the present application is as follows: when the photovoltaic emergency station is used, the roto-molding box is opened, and the photovoltaic panel modules 1 stored inside are taken out one by one. Since the photovoltaic panel module 1 adopts a foldable design, the taken out photovoltaic panel module 1 is unfolded according to its design structure. At the same time, since the modules and the sub-modules 4 in the modules are all foldable, the unfolding process should be carried out smoothly. The adjacent photovoltaic panel modules 1 are aligned in the horizontal direction, and then connected by Velcro 2 pre-set between the modules. In the longitudinal direction, the adjacent photovoltaic panel modules 1 are connected by the hanging plate 3. The eyelets 31 on the hanging plate 3 are passed through the eyelets 31 by ropes or other connecting parts to firmly fix the modules together. The overall installation is completed; through the settings of the photovoltaic panel module 1, Velcro 2, eyelet buckle 31 and submodule 4, a foldable design is adopted to reduce the overall volume, greatly reduce the overall weight of the power station, and further improve its portability, so that the power station can be carried by personnel or airdropped for transportation, and can easily cope with the complex environment of remote areas or disaster sites. The design of Velcro 2 and mounting plate 3 between the modules makes the installation and disassembly process of the power station fast and simple, and has a wide range of application scenarios. It can be laid flat on the ground, laid flat on the top of a tent, and hung on the side of a vehicle or a house, which greatly improves the flexibility of the power station deployment. At the same time, the power station is composed of multiple foldable photovoltaic panel modules 1, which can meet the power supply requirements of different energy storage systems through different series and parallel connection methods, thereby improving the applicability of the power station.
[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A portable photovoltaic emergency power station, characterized in that: The invention comprises a plurality of photovoltaic panel modules (1), wherein the plurality of photovoltaic panel modules (1) are arranged in sequence, and any of the photovoltaic panel modules (1) can be folded with adjacent photovoltaic panel modules (1). A Velcro (2) for connection is provided between two photovoltaic panel modules (1) in the same transverse direction, and a hanging plate (3) is provided between two photovoltaic panel modules (1) in the same longitudinal direction. Each hanging plate (3) is penetrated by a plurality of eyelets (31). Any of the photovoltaic panel modules (1) comprises four groups of submodules (4), and any of the submodules (4) can be folded with adjacent submodules (4).
2. A portable photovoltaic emergency power station according to claim 1, characterized in that: An insulating area (5) for insulation is provided on the outside of each submodule (4); the insulating area (5) is arranged along the circumferential direction of the submodule (4); and the insulating width of the insulating area (5) is 10-15 mm.
3. A portable photovoltaic emergency power station according to claim 2, characterized in that: A high-temperature adhesive tape (6) is also provided on the surface of the submodule (4), and the high-temperature adhesive tape (6) covers the insulating area (5) of the submodule (4).
4. A portable photovoltaic emergency power station according to claim 1, characterized in that: The folding areas of the four groups of submodules (4) are all sewn with foldable Oxford waterproof cloth (7), and the Oxford waterproof cloth (7) has a specification of 600-900D.
5. A portable photovoltaic emergency power station according to claim 4, characterized in that: The processing spacings between the four submodules (4) in the same photovoltaic panel module (1) are 5 mm, 10 mm, and 15 mm respectively.
6. A portable photovoltaic emergency power station according to claim 1, characterized in that: Each of the submodules (4) comprises a black fiber reinforced film (41), a battery string (42), a transparent fiber reinforced film (43), a packaging film (44) and a flexible front plate (45), wherein the black fiber reinforced film (41), the battery string (42), the transparent fiber reinforced film (43), the packaging film (44) and the flexible front plate (45) are arranged in sequence from bottom to top.
7. A portable photovoltaic emergency power station according to claim 6, characterized in that: The number of battery strings (42) in each submodule (4) is 2-3 strings, and the flexible front plate (45) can be made of a flexible film with a thickness of 15-50 μm.
8. A portable photovoltaic emergency power station according to claim 1, characterized in that: The width of any one of the Velcro strips (2) is in the range of 15-25 mm, the specification of any one of the eyelets (31) is in the range of 6-10 mm, and a windproof rope (8) for connecting the corresponding eyelets (31) is provided between the two photovoltaic panel modules (1) in the same longitudinal direction.