Automatic feeding station sorting table

Abstract

The utility model discloses an automatic feeding station sorting table, and relates to the technical field of sorting equipment. The automatic feeding device comprises an automatic feeding device, a sorting device and an incoming material turnover basket, the automatic feeding device comprises two feeding supporting frames, a front end position detecting device and a tail end position detecting device, and the interiors of the two feeding supporting frames are rotationally connected with feeding electric rollers; a feeding conveying belt is installed between the two feeding electric rollers, a belt wheel transmission structure is formed among the feeding electric rollers, the feeding conveying belt and the feeding electric rollers, and the sorting device comprises a sorting table supporting frame waste recycling basket. By means of the automatic feeding device and the sorting device, by means of cooperation of all parts, a sorting operator can conveniently and rapidly sort incoming materials, finely-sorted materials enter the next working link, and waste is recycled to a waste recycling position; meanwhile, the front-end position detection device, the tail-end detection device and all parts are matched, so that automatic and intelligent accurate control of the automatic feeding device is achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of sorting equipment, in particular to an automatic loading station sorting platform. Background Art

[0002] The incoming material sorting stations on most production lines in the existing market basically stack incoming material frames and baskets directly on the sides of the sorting station, and the station sorters then take the incoming materials from the frames and baskets for sorting; this type of station sorting station has the following disadvantages: the loading operation is not automated and intelligent enough, and the station sorters need to move the baskets one by one to the station, which is time-consuming and labor-intensive; the incoming material baskets are piled up on the sides of the sorting station, seriously occupying the production line channels and causing inconvenience in turnover; the loading and recycling basket operations are all carried out in the same area, the operation is crowded and chaotic, and the work efficiency is low.

[0003] In order to solve the above problems and realize the automatic loading of the work station sorting table and the separation of the loading and recycling basket areas, the utility model proposes an automatic loading work station sorting table, and an automatic loading device is designed on the upper part of the work station sorting table to realize the automatic loading function of the work station sorting table. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic loading station sorting table to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model discloses an automatic loading station sorting platform, comprising an automatic loading device, a sorting device and an incoming material turnover basket, the automatic loading device comprising a loading support frame, a front end position detection device and a terminal position detection device, the loading support frame is provided with two groups, the interiors of the two groups of the loading support frames are both rotatably connected with loading electric rollers, a loading conveyor belt is installed between the two groups of the loading electric rollers, and a pulley transmission structure is formed between the three, the sorting device consists of a sorting platform support frame and a waste material recovery basket, the sorting platform support frame is provided with two groups, the inner sides of the top ends of the two groups of the sorting platform support frames are both rotatably connected with fine material conveying electric rollers, a fine material conveying conveyor belt is installed between the two groups of the fine material conveying electric rollers, and a pulley transmission structure is formed between the three, the waste conveyor belt is arranged below the fine material conveyor belt.

[0007] One group of the sorting table support frames are fixedly connected to waste lifting support frames on both sides thereof, the two groups of the waste lifting support frames are inclined, waste lifting electric rollers are rotatably connected between the two ends of the two groups of the waste lifting support frames, a waste lifting conveyor belt is installed between the two groups of the waste lifting electric rollers, and a pulley transmission structure is formed between the three, and one end of the waste lifting conveyor belt is arranged below the waste conveyor belt.

[0008] The waste recovery basket is arranged below the other end of the waste conveyor belt, the loading support frame is arranged on one side of the sorting platform support frame, and the waste recovery basket is arranged below the loading conveyor belt.

[0009] A support plate is fixedly connected between the two ends of the two groups of sorting table support frames, and a plurality of sorting operating tables are fixedly connected to the bottom end of one group of the support plates. The plurality of sorting operating tables are arranged on one side of the fine material sorting conveyor belt. A waste material inlet is opened on one side of the sorting operating table, and the outlet end of the waste material inlet is arranged above the waste material conveyor belt.

[0010] The top of the support plate is fixedly connected to a feeding basket support rod, the top of the feeding support frame and the feeding basket support rod are fixedly connected to a feeding basket limiting rod, one side of the feeding basket limiting rod is fixedly connected to multiple groups of feeding basket brackets, the feeding basket bracket is arranged on one side of the sorting operation table, the front end position detection device is installed on one end of the feeding basket limiting rod and is arranged on one side of the feeding conveyor belt, and the end position detection device is installed on the other end of the feeding basket limiting rod and is arranged above the fine sorting conveyor belt.

[0011] The incoming material turnover baskets are provided in multiple groups, and the incoming material turnover baskets are adapted to the material basket brackets.

[0012] The utility model has the following beneficial effects:

[0013] Place the incoming material turnover basket filled with materials on the feeding conveyor belt of the automatic feeding device, and cooperate with the material basket support rod and the material basket limit rod to send the incoming material turnover basket to the sorting device and continue to transport it; when the incoming material turnover basket reaches the material basket bracket position, the sorting operator pulls the incoming material turnover basket down along the material basket bracket into the material basket bracket, and the sorting operator takes the incoming materials from the incoming material turnover basket for sorting. After sorting, the finely sorted materials are placed on the finely sorted material conveyor belt and transmitted to the next work link; and the sorted waste materials are placed on the waste conveyor belt through the waste material entrance, and cooperate with the waste material lifting conveyor belt to lift the waste materials and transfer them to the waste material recovery basket.

[0014] After the sorting operator has sorted the incoming materials in the incoming material turnover basket, he lifts up and takes out the incoming material turnover basket by hand and places it in the recovery position of the incoming material turnover basket, so as to separate the loading and recovery basket areas and make the work more orderly and efficient.

[0015] During the automatic loading process, the front-end position detection device and the end-end position detection device detect the conveying status of the incoming material turnover basket in real time. When the end-end position detection device detects the incoming material turnover basket, the feeding conveyor belt of the automatic loading device immediately stops working automatically, and stops lifting and conveying the incoming material turnover basket to prevent the incoming material turnover basket from being squeezed and falling. When the sorting operator moves the incoming material turnover basket away, and the end-end position detection device detects the status from basket to basket-free, the feeding electric roller of the automatic loading device immediately resumes working automatically, and resumes lifting and conveying the incoming material turnover basket. When the front-end position detection device does not detect the incoming material turnover basket within a certain period of time, the feeding electric roller automatically stops working for a period of time. During this pause, if the front-end position detection device detects the incoming material turnover basket, the feeding electric roller automatically resumes working, realizing the automatic and intelligent precise control of the automatic loading device.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a schematic diagram of the three-dimensional assembly structure of the utility model;

[0019] Figure 2 It is a left view of the assembly structure of the utility model;

[0020] Figure 3 It is a right side view of the assembly structure of the utility model;

[0021] Figure 4 It is a bottom view of the assembly structure of the utility model.

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1. Automatic feeding device; 11. Feeding conveyor belt; 12. Feeding electric roller; 13. Feeding support frame; 14. Material basket limit rod; 15. Material basket support rod; 16. Material basket bracket; 17. Support plate; 18. Front end position detection device; 19. End position detection device; 2. Sorting device; 21. Sorting table support frame; 221. Fine material conveying electric roller; 222. Fine material conveyor belt; 231. Waste conveying electric roller; 232. Waste conveyor belt; 24. Waste inlet; 25. Sorting operation table; 261. Waste lifting electric roller; 262. Waste lifting conveyor belt; 263. Waste lifting support frame; 27. Waste recovery basket; 3. Incoming material turnover basket. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limitations on the present invention.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] See also Figure 1-Figure 4As shown, the utility model is an automatic loading station sorting platform, including an automatic loading device 1, a sorting device 2 and an incoming material turnover basket 3. The automatic loading device 1 includes a loading support frame 13, a front end position detection device 18 and an end position detection device 19. The loading support frame 13 is provided with two groups, and the insides of the two groups of loading support frames 13 are both rotatably connected with loading electric rollers 12. A loading conveyor belt 11 is installed between the two groups of loading electric rollers 12, and a pulley transmission structure is formed between the three. The sorting device 2 includes a sorting platform support frame 21 and a waste recovery basket 27. There are two groups of picking platform support frames 21. The inner sides of the tops of the two groups of sorting platform support frames 21 are rotatably connected with fine material sorting conveying electric rollers 221. A fine material sorting conveyor belt 222 is installed between the two groups of fine material sorting conveying electric rollers 221, and a pulley transmission structure is formed between the three. The interiors of the two groups of sorting platform support frames 21 are rotatably connected with waste material conveying electric rollers 231. A waste material conveyor belt 232 is installed between the two groups of waste material conveying electric rollers 231, and a pulley transmission structure is formed between the three. The waste conveyor belt 232 is arranged below the fine material sorting conveyor belt 222.

[0028] Waste lifting support frames 263 are fixedly connected to both sides of one group of sorting table support frames 21. The two groups of waste lifting support frames 263 are inclined. Waste lifting electric rollers 261 are rotatably connected between the two ends of the two groups of waste lifting support frames 263. A waste lifting conveyor belt 262 is installed between the two groups of waste lifting electric rollers 261, and a pulley transmission structure is formed between the three. One end of the waste lifting conveyor belt 262 is arranged below the waste conveyor belt 232.

[0029] The waste recovery basket 27 is arranged below the other end of the waste conveyor belt 232 , the loading support frame 13 is arranged on one side of the sorting platform support frame 21 , and the waste recovery basket 27 is arranged below the loading conveyor belt 11 .

[0030] A support plate 17 is fixedly connected between the two ends of the two groups of sorting table support frames 21, and a plurality of sorting operation tables 25 are fixedly connected to the bottom end of one group of support plates 17. The plurality of sorting operation tables 25 are arranged on one side of the fine material sorting conveyor belt 222. A waste material inlet 24 is opened on one side of the sorting operation table 25, and the outlet end of the waste material inlet 24 is arranged above the waste material conveyor belt 232.

[0031] The top of the support plate 17 is fixedly connected to the feeding basket support rod 15, the top of the feeding support frame 13 and the feeding basket support rod 15 are fixedly connected to the feeding basket limiting rod 14, one side of the feeding basket limiting rod 14 is fixedly connected to multiple groups of feeding basket brackets 16, the feeding basket brackets 16 are arranged on one side of the sorting operation table 25, the front end position detection device 18 is installed on one end of the feeding basket limiting rod 14, and is arranged on one side of the feeding conveyor belt 11, and the end position detection device 19 is installed on the other end of the feeding basket limiting rod 14, and is arranged above the fine sorting conveyor belt 222.

[0032] There are multiple groups of incoming material turnover baskets 3 , and the incoming material turnover baskets 3 are adapted to the material basket brackets 16 .

[0033] It should be noted that, in actual use, the incoming material turnover basket 3 containing materials is placed on the feeding conveyor belt 11 of the automatic feeding device 1, and the material basket support rod 15 and the material basket limit rod 14 are used to send the incoming material turnover basket 3 to the sorting device 2 and continue to transport it; when the incoming material turnover basket 3 reaches the position of the material basket bracket 16, the sorting operator pulls the incoming material turnover basket 3 downward along the material basket bracket 16 into the material basket bracket 16, and the sorting operator takes the incoming materials from the incoming material turnover basket 3 for sorting. After sorting, the finely sorted materials are placed on the finely sorted material conveyor belt 222 and transmitted to the next working link; and the sorted waste materials are placed on the waste conveyor belt 232 through the waste inlet 24, and cooperate with the waste lifting The lifting conveyor belt 262 lifts the waste and transfers it into the waste recovery basket 27; during the automatic feeding process, the front position detection device 18 and the end position detection device 19 detect the conveying status of the incoming material turnover basket 3 in real time. When the end position detection device 19 detects the incoming material turnover basket 3, the feeding conveyor belt 11 of the automatic feeding device 1 immediately stops working automatically, and stops lifting and conveying the incoming material turnover basket 3 to prevent the incoming material turnover basket 3 from being squeezed and falling; and when the sorting operator moves the incoming material turnover basket 3, and the end position detection device 19 detects the state from basket to basket, the feeding electric roller 12 of the automatic feeding device 1 immediately resumes working automatically, and resumes lifting and conveying the incoming material turnover basket 3. When the front position detection device 18 does not detect the incoming material turnover basket 3 within a certain period of time, the feeding electric roller 12 automatically stops working for a period of time. During this pause, if the front position detection device 18 detects the incoming material turnover basket 3, the feeding electric roller 12 automatically resumes working, realizing the automatic and intelligent precise control of the automatic feeding device 1.

[0034] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0035] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic loading station sorting table, comprising an automatic loading device (1), a sorting device (2) and an incoming material turnover basket (3), characterized in that: The automatic feeding device (1) comprises a feeding support frame (13), a front end position detection device (18) and a rear end position detection device (19); the feeding support frame (13) is provided with two groups, and the insides of the two groups of feeding support frames (13) are both rotatably connected with feeding electric rollers (12); a feeding conveyor belt (11) is installed between the two groups of feeding electric rollers (12), and a pulley transmission structure is formed between the three; the sorting device (2) comprises a sorting table support frame (21) and a waste recovery basket (27); the sorting table support frame (21) is provided with two groups, and the two groups of the sorting conveyor belt (11) are installed between the two groups of feeding electric rollers (12); The inner side of the top of the picking platform support frame (21) is rotatably connected to a fine material conveying electric roller (221), a fine material conveying conveyor belt (222) is installed between two groups of the fine material conveying electric rollers (221), and a pulley transmission structure is formed between the three. The inside of the two groups of the sorting platform support frames (21) is rotatably connected to a waste material conveying electric roller (231), a waste material conveying conveyor belt (232) is installed between the two groups of the waste material conveying electric rollers (231), and a pulley transmission structure is formed between the three. The waste material conveyor belt (232) is arranged below the fine material conveyor belt (222).

2. The automatic loading station sorting platform according to claim 1 is characterized in that: Both sides of one group of the sorting table support frames (21) are fixedly connected to waste lifting support frames (263); the two groups of waste lifting support frames (263) are inclined; waste lifting motorized rollers (261) are rotatably connected between the two ends of the two groups of waste lifting support frames (263); a waste lifting conveyor belt (262) is installed between the two groups of waste lifting motorized rollers (261); and a pulley transmission structure is formed between the three; one end of the waste lifting conveyor belt (262) is arranged below the waste conveyor belt (232).

3. The automatic loading station sorting platform according to claim 2 is characterized in that: The waste recovery basket (27) is arranged below the other end of the waste conveyor belt (232), the loading support frame (13) is arranged on one side of the sorting table support frame (21), and the waste recovery basket (27) is arranged below the loading conveyor belt (11).

4. The automatic loading station sorting platform according to claim 3 is characterized in that: A support plate (17) is fixedly connected between the two ends of the two groups of sorting table support frames (21), and a plurality of groups of sorting operation tables (25) are fixedly connected to the bottom end of one group of the support plates (17). The plurality of groups of sorting operation tables (25) are arranged on one side of the fine material sorting conveyor belt (222), and a waste material inlet (24) is provided on one side of the sorting operation table (25). The outlet end of the waste material inlet (24) is arranged above the waste material conveyor belt (232).

5. The automatic loading station sorting platform according to claim 4 is characterized in that: The top of the support plate (17) is fixedly connected to a feeding basket support rod (15), the tops of the feeding support frame (13) and the feeding basket support rod (15) are fixedly connected to a feeding basket limiting rod (14), one side of the feeding basket limiting rod (14) is fixedly connected to a plurality of groups of feeding basket brackets (16), the feeding basket brackets (16) are arranged on one side of the sorting operation table (25), the front end position detection device (18) is mounted on one end of the feeding basket limiting rod (14) and is arranged on one side of the feeding conveyor belt (11), and the end position detection device (19) is mounted on the other end of the feeding basket limiting rod (14) and is arranged above the fine sorting conveyor belt (222).

6. The automatic loading station sorting platform according to claim 5, characterized in that: The incoming material turnover baskets (3) are provided in a plurality of groups, and the incoming material turnover baskets (3) are adapted to the material basket brackets (16).

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