Heat shield oil injection device
By designing a heat shield injection device containing lifting door and oil mist separator, the problem of oil mist dissipation during the oil injection process is solved, and the cleanliness of the workshop environment and the effective collection and treatment of oil are achieved.
Patent Information
- Application Number
- CN202421825287.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The oil mist generated during the injection of existing heat shields will escape into the air, causing environmental pollution in the workshop.
A heat shield oil injection device is designed to form a closed space through the lifting door and the oil mist separator to prevent the diffusion of oil mist, and to effectively collect and discharge oil through the oil injector nozzle and oil drain pipe.
It effectively prevents the diffusion of oil mist into the air, maintains the clean environment of the workshop, and simplifies the collection and treatment process of oil mist through the design of automated lifting doors and oil mist separators.
Smart Images

Figure CN222856506U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of heat insulation cover oil spraying, and in particular relates to a heat insulation cover oil spraying device. Background Art
[0002] The muffler is a key component installed in the exhaust system of a car. Its main function is to reduce the noise and vibration generated by the exhaust system. When the car engine is running, the exhaust gas will enter the exhaust system in a high temperature and high pressure state. The noise and vibration in it will be transmitted to the surrounding of the vehicle through the exhaust pipe, causing noise pollution and discomfort.
[0003] Inside the muffler, there is a heat shield, which is formed by continuous die stamping. Before stamping, a layer of oil needs to be sprayed on the upper and lower surfaces of the heat shield so that the heat shield can provide lubrication during stamping, reduce friction between metal materials, and thus reduce wear and heat generation during stamping, which helps to extend the life of the mold and improve production efficiency. However, when spraying oil, the oil mist generated by the nozzle will dissipate in the air, causing environmental pollution in the workshop. Utility Model Content
[0004] In order to solve one or more of the above-mentioned defects in the prior art, the utility model provides a heat shield oil spraying device, which has a simple structure and can temporarily form a closed space during the oil spraying process to prevent oil mist from diffusing into the air and ensure a clean environment in the workshop.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a heat shield oil spraying device, comprising:
[0006] a connecting bracket;
[0007] A heat shield, the heat shield is fixed on the connecting bracket, a mesh plate is fixed in the middle of the heat shield, the heat shield also has an opening, an oil drain hole is opened at the bottom of the heat shield, and an oil drain pipe is connected to the oil drain hole;
[0008] an oil mist separator, the oil mist separator being connected above the heat shield via an oil suction hose;
[0009] A lifting assembly, the lifting assembly comprising a lifting door capable of blocking the opening of the heat shield, the lifting door being driven by a lifting mechanism;
[0010] A plurality of fuel injection nozzles are fixedly connected in the heat insulation cover through fuel injection pipes, and include a top fuel injection nozzle and a bottom fuel injection nozzle.
[0011] Furthermore, guide columns are fixed around the grid plate.
[0012] Furthermore, a power component is fixed on the top of the heat insulation cover, and the power component drives the lifting door to move up and down. A lifting slot for the lifting door to move is provided in the heat insulation cover.
[0013] Furthermore, the grid plate is fixed in the heat insulation cover by a positioning bracket.
[0014] Furthermore, the power component adopts a linear guide rail, the linear guide rail is fixed on a reinforced back plate, and the lifting door is fixed on a sliding block of the linear guide rail.
[0015] The beneficial effects of the utility model are:
[0016] First, the oil spraying device has a simple structure and can temporarily form a closed space during the oil spraying process to prevent the oil mist from diffusing into the air and ensure a clean environment in the workshop;
[0017] Second, the lifting door can be automatically raised and lowered, and the oil mist will be concentrated in the heat shield and will not escape. It is more convenient and smooth to collect it through the oil mist separator;
[0018] Third, guide columns are fixed around the grid plate. Even if the parts grasped by the robot are slightly offset, they can be placed in the correct position under the action of the guide columns, ensuring the consistency of the position of the sheet metal parts when they are grasped from the heat insulation cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional diagram of the utility model;
[0020] Figure 2 This is the front view of the utility model after removing the lifting door and the front plate of the heat shield;
[0021] Figure 3 It is a structural diagram of the power component of the utility model;
[0022] Figure 4 The utility model Figure 1 Enlarged view of the middle circle;
[0023] Figure 5 It is a top view of the utility model;
[0024] In the figure: 1, connecting bracket; 2, heat shield; 3, grid plate; 4, opening; 5, oil drain pipe; 6, oil mist separator; 7, lifting door; 8, fuel injection nozzle; 9, guide column; 10, lifting slot; 11, positioning bracket; 12, linear guide; 13, reinforced back plate; 14, sliding block; 15, fuel injection pipe; 16, reinforced rib plate; 17, oil suction hose; DETAILED DESCRIPTION
[0025] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0026] See also Figures 1 to 5 The heat shield 2 oil spraying device shown comprises:
[0027] A connecting bracket 1;
[0028] A heat shield 2, the heat shield 2 is fixed on the connecting bracket 1, a mesh plate 3 is fixed in the middle of the heat shield 2, the heat shield 2 also has an opening 4, and an oil drain hole is opened at the bottom of the heat shield 2, and an oil drain pipe 5 is connected to the oil drain hole;
[0029] an oil mist separator 6, the oil mist separator 6 being connected to the top of the heat shield 2 via an oil suction hose 17; a lifting assembly, the lifting assembly comprising a lifting door 7 capable of blocking the opening 4 of the heat shield 2, the lifting door 7 being driven by a lifting mechanism;
[0030] A plurality of fuel injection nozzles 8 are fixedly connected to the heat shield 2 through fuel injection pipes 15 , and include a top fuel injection nozzle 8 and a bottom fuel injection nozzle 8 .
[0031] The process of the utility model when in use is as follows: first, the unpunched heat insulation cover sheet metal is grabbed by a manipulator, and then it is placed into the heat insulation cover 2 through the opening 4 on the heat insulation cover 2. Since the heat insulation cover 2 has a grid plate 3, the sheet metal can be supported by the grid plate 3. Then the manipulator withdraws, and the lifting assembly is started, so that the lifting door 7 begins to descend. When the lifting door 7 descends, the opening 4 will be sealed. At this time, the oil nozzle 8 in the heat insulation cover 2 is started, and the top oil nozzle 8 and the bottom oil nozzle 8 begin to spray oil mist, so that both sides of the sheet metal are sprayed with oil. At this time, the heat insulation cover 2 will be full of oil mist, and the oil mist separator 6 starts to absorb oil, and the oil mist in the heat insulation cover 2 is sucked into the oil mist separator 6 for treatment, and finally clean air is discharged, wherein the oil mist separator 6 can adopt a separator of the brand Shangpin Environmental Protection and the model SP-75. After the sheet metal is sprayed with oil, the oil on it will drip to the bottom of the heat shield 2. At the same time, the oil not adsorbed by the oil mist separator 6 will also be deposited at the bottom of the heat shield 2, and finally discharged from the oil drain pipe 5 at the bottom of the heat shield 2. After the sheet metal is sprayed, the lifting door 7 is opened after an interval of 10-20 seconds, and the robot grabs the sheet metal into the mold for stamping.
[0032] Furthermore, guide columns 9 are fixed around the mesh plate 3. Specifically, in order to position the sheet metal parts at the same position area of the mesh plate 3 each time, a plurality of guide columns 9 are fixed around the mesh plate 3, and the guide columns 9 are in an inclined state, so as to guide the sheet metal parts.
[0033] Furthermore, a power component is fixed on the top of the heat shield 2, and the power component drives the lifting door 7 to move up and down. A lifting slot 10 for the lifting door 7 to move is provided in the heat shield 2. Specifically, the utility model drives the lifting door 7 to move by the power component, wherein the power component specifically adopts a linear guide rail 12, and the moving block on the linear guide rail 12 drives the lifting door 7 to move up and down during the lifting and down. In order to prevent the lifting door 7 from deflecting during the lifting and down, a lifting slot 10 is provided in the heat shield 2, and the lifting door 7 is lifted and lowered in the lifting slot 10. In addition, the power component is fixed to the heat shield 2 by a reinforcing back plate 13, and the reinforcing back plate 13 is a vertical plate, and an inclined reinforcing rib 16 is fixed on the back of the vertical plate.
[0034] Furthermore, the grid plate 3 is fixed in the heat shield 2 through a positioning bracket 11. Specifically, the grid plate 3 of the utility model is fixed in the heat shield 2 through the positioning bracket 11, and the positioning bracket 11 is composed of a plurality of horizontal bars and vertical bars, and is light in weight and low in cost.
[0035] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.
Claims
1. A heat shield oil spraying device, characterized in that: include: a connecting bracket; A heat shield, the heat shield is fixed on the connecting bracket, a mesh plate is fixed in the middle of the heat shield, the heat shield also has an opening, an oil drain hole is opened at the bottom of the heat shield, and an oil drain pipe is connected to the oil drain hole; an oil mist separator, the oil mist separator being connected above the heat shield via an oil suction hose; A lifting assembly, the lifting assembly comprising a lifting door capable of blocking the opening of the heat shield, the lifting door being driven by a lifting mechanism; A plurality of fuel injection nozzles are fixedly connected in the heat insulation cover through fuel injection pipes, and include a top fuel injection nozzle and a bottom fuel injection nozzle.
2. The heat shield oil spraying device according to claim 1, characterized in that: Guide columns are fixed around the grid plate.
3. The heat shield oil spraying device according to claim 2, characterized in that: A power component is fixed on the top of the heat insulation cover, and the power component drives the lifting door to move up and down. A lifting slot for the lifting door to move is arranged in the heat insulation cover.
4. The heat shield oil spraying device according to claim 3, characterized in that: The grid plate is fixed in the heat insulation cover through a positioning bracket.
5. The heat shield oil spraying device according to claim 4, characterized in that: The power component adopts a linear guide rail, the linear guide rail is fixed on a reinforced back plate, and the lifting door is fixed on a sliding block of the linear guide rail.