Cutting device for light steel keel machining

By designing a cutting device for processing light steel keels combining cutting tables, clamping cylinders, baffles, clamping plates and fixing plates, the problem of unstable clamping of light steel keels with small widths in the prior art is solved, stable clamping and multi-faceted clamping are achieved, and processing efficiency is improved.

CN222856863UActive Publication Date: 2025-05-13SICHUAN XINLAI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421616921.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-13
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

When the existing light steel keel processing and cutting device deals with light steel keels with smaller widths, the limit stability pad cannot be clamped stably, resulting in unstable clamping.

Method used

A cutting device for processing light steel keel is designed, using a combined structure of cutting table, clamping cylinder, baffle, clamping plate and fixing plate. The synchronous belt transmission of the driving wheel and driven wheel is driven by hand-wheel drive, the sleeve rotation is controlled, and the clamping plate is moved forward linearly, to achieve stable clamping of the light steel keel.

Benefits of technology

It realizes stable clamping and multi-faceted clamping of light steel keels, improves processing efficiency and clamping stability, and is suitable for light steel keel treatment of different widths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of light steel keel machining, in particular to a cutting device for light steel keel machining. A rectangular groove is formed in the middle of the workbench, and a cutting table is movably installed at the upper end of the workbench through a steering mechanism. The cutting table, the clamping air cylinder, the baffle, the second clamping plate and the fixing plate are used in cooperation, the hand wheel is matched with the synchronous belt through the driving wheel, the driven wheel and the synchronous belt to control the sleeve to rotate in a transmission mode, and when the sleeve rotates, due to the fact that the lower end face of the second clamping plate is slidably connected with the upper end face of the cutting table, the screw drives the second clamping plate to linearly move forwards; the light steel keel is pushed towards one side of the fixing plate and is finally clamped and fixed by the fixing plate and the second clamping plate, so that labor is saved when the position of the light steel keel is adjusted, meanwhile, the light steel keel is matched with the clamping air cylinder, multi-face clamping can be achieved, and the stability is higher during clamping.
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Description

Technical Field

[0001] The utility model relates to the technical field of light steel keel processing, in particular to a cutting device for light steel keel processing. Background Art

[0002] Lightweight steel keel is a material used to support wall and ceiling structures in buildings. It is mainly made of cold-rolled galvanized thin steel plates. Lightweight steel keels are widely used in interior walls, partitions and ceiling structures in residential, commercial and industrial buildings, providing flexible space division and good structural support for buildings.

[0003] For example, a light steel keel processing and cutting device disclosed in the authorization announcement number CN219561644U has a mounting seat, a mounting pad is fixed to the bottom of the mounting seat, a reinforcement frame is arranged on the outside of the mounting seat, and a processing and cutting adjustment device is installed on one side of the mounting seat. After adopting the above technical solution, the beneficial effect of the utility model is that when the cutting position of the cutting mounting frame and the cutting body needs to be adjusted, the processing and cutting position of the light steel keel is adjusted by moving the position of the cutting body, the adjustment process is simple, and the efficiency of processing and cutting of the light steel keel is improved.

[0004] Although the above patent can conveniently adjust the cutting position, since the position of the limit block is fixed, the distance that the limit stabilization pad extends forward is limited. When the width of the light steel keel to be clamped is less than the distance between the two limit stabilization pads, the limit stabilization pad cannot be clamped stably. At the same time, one side of the movable sleeve controls the limit stabilization pad to clamp the workpiece through the elastic force of the tension spring, and no blocking structure is set at the rear end of the movable sleeve, so the extension spring cannot stably clamp the light steel keel. Utility Model Content

[0005] The utility model aims to provide a cutting device for processing light steel keels to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A cutting device for processing light steel keels, comprising

[0008] Workbench;

[0009] A rectangular groove is provided in the middle of the workbench, and a cutting table is movably mounted on the upper end of the workbench through a steering mechanism;

[0010] A plurality of clamping cylinders are arranged side by side on one side of the cutting table, and a plurality of baffles are movably installed on a side of the cutting table away from the clamping cylinders through a flip mechanism;

[0011] A fixing plate is fixedly mounted on the top end of the other side of the cutting table, and a clamping mechanism is arranged on the side of the cutting table away from the fixing plate.

[0012] Preferably, the steering mechanism comprises a bracket, which is symmetrically arranged outside the two sides of the top of the workbench near the rectangular groove, and a motor is fixedly installed outside the left bracket, and the output shaft of the motor is fixedly connected to the cutting table, and the other end of the cutting table is movably connected to the right bracket through a rotating shaft;

[0013] Preferably, the flip mechanism includes a second fixed block, the second fixed block is fixedly mounted at the middle bottom end of the cutting table, and a lifting cylinder is movably mounted in the middle of the second fixed block;

[0014] Preferably, the flip mechanism further comprises a fixing block 1, the fixing block 1 is arranged side by side at the bottom end of the cutting table away from the lifting cylinder, the fixing block 1 is movably connected to the bottom end of the baffle, the middle parts of several baffles are fixedly connected by a connecting piece, a fixing frame is fixedly installed between the inner sides of the bottom ends of two baffles, and the output shaft of the lifting cylinder is movably connected to the middle part of the fixing frame by a rotating shaft;

[0015] Preferably, the clamping mechanism comprises a transmission housing, wherein a driving wheel and a driven wheel are respectively arranged at the upper and lower ends of the transmission housing, and the driving wheel and the driven wheel are movably connected via a synchronous belt;

[0016] Preferably, the clamping mechanism also includes a sleeve, which is fixedly mounted on the outside of one side of the driven wheel close to the fixed plate, and the other end of the sleeve is threadedly sleeved with a screw, and the end of the screw is fixedly mounted with a second clamping plate, and the end of the driving wheel away from the second clamping plate is fixedly mounted with a handwheel.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. A cutting device for processing light steel keels is used in conjunction with a cutting table, a clamping cylinder, a baffle, a second clamping plate and a fixed plate. The hand wheel controls the rotation of a sleeve through a driving wheel, a driven wheel and a synchronous belt. When the sleeve rotates, since the lower end surface of the second clamping plate is slidingly connected with the upper end surface of the cutting table, the screw drives the second clamping plate to move forward in a straight line, pushing the light steel keel to one side of the fixed plate, and finally being clamped and fixed by the fixed plate and the second clamping plate. In this way, it is more labor-saving to adjust the position of the light steel keel. At the same time, in conjunction with the clamping cylinder, multi-faceted clamping can be achieved, so that the stability is higher when clamping.

[0019] 2. This cutting device for processing light steel keels is used in conjunction with a baffle, a lifting cylinder, a fixing frame and a connecting piece. When placing the light steel keel, start the fixing block 2, and the fixing block 2 controls the output shaft to be retracted. When the fixing block 2 is retracted, two of the four baffles are driven to flip synchronously through the fixing frame, and when the two baffles located in the middle position are flipped, the two outer baffles are driven to flip synchronously through the connecting piece. When the four baffles are flipped to be parallel to the lower end surface of the cutting table, the light steel keel can be placed from the open side of the cutting table, and then the four baffles are controlled to rotate and block in that direction, and then the clamping cylinder is controlled to start to clamp and fix the light steel keel. This makes loading more convenient, and similarly, unloading is also convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall main structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the installation structure of the connector of the utility model;

[0022] Figure 3 This is a schematic diagram of the sleeve installation structure of the utility model;

[0023] Figure 4 For the utility model Figure 2 Enlarged schematic diagram at point A in the middle.

[0024] In the figure: 1. workbench; 2. rectangular groove; 3. cutting table; 4. clamping cylinder; 5. baffle; 6. fixing plate; 7. bracket; 8. fixing block 2; 9. lifting cylinder; 10. fixing frame; 11. fixing block 1; 12. connecting piece; 13. motor; 14. transmission housing; 15. driving wheel; 16. driven wheel; 17. sleeve; 18. screw; 19. clamping plate 2; 20. handwheel. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] like Figure 1-4 As shown, a technical solution provided by the utility model:

[0027] A cutting device for processing a light steel keel comprises a workbench 1; a rectangular groove 2 is provided in the middle of the workbench 1, a cutting table 3 is movably mounted on the upper end of the workbench 1 through a steering mechanism, the steering mechanism comprises a bracket 7, the bracket 7 is symmetrically arranged on the outside of both sides of the top of the workbench 1 close to the rectangular groove 2, a motor 13 is fixedly mounted on the outside of the left bracket 7, the output shaft of the motor 13 is fixedly connected to the cutting table 3, and the other end of the cutting table 3 is movably connected to the right bracket 7 through a rotating shaft;

[0028] In this embodiment, the device can clamp and fix the light steel keel, and the debris generated during cutting will remain on the upper surface of the cutting table 3. After cutting, the light steel keel is removed, and then the motor 13 is controlled to start. After the motor 13 is started, the cutting table 3 is controlled to flip 90°. At this time, the debris remaining on the surface of the cutting table 3 will fall into the rectangular groove 2. When processing the light steel keel, a collection container can be placed under the rectangular groove 2 to collect the debris, which makes it easier to clean the debris.

[0029] like Figure 2 and Figure 4 As shown, a plurality of clamping cylinders 4 are arranged side by side on one side of the cutting table 3, a plurality of baffles 5 are movably installed on the side of the cutting table 3 away from the clamping cylinder 4 through a flip mechanism, the flip mechanism includes a fixed block 8, the fixed block 8 is fixedly installed at the middle bottom end of the cutting table 3, a lifting cylinder 9 is movably installed in the middle of the fixed block 8, the flip mechanism also includes a fixed block 11, the fixed block 11 is arranged side by side at the bottom end of the side of the cutting table 3 away from the lifting cylinder 9, the fixed block 11 is movably connected to the bottom end of the baffle 5, the middle parts of the plurality of baffles 5 are fixedly connected by a connecting piece 12, a fixing frame 10 is fixedly installed between the inner sides of the bottom ends of the two baffles 5, and the output shaft of the lifting cylinder 9 is movably connected to the middle part of the fixing frame 10 through a rotating shaft;

[0030] In this embodiment, when placing the light steel keel, the fixing block 2 8 is started, and the fixing block 2 8 controls the output shaft to be retracted. When the fixing block 2 8 is retracted, two of the four baffles 5 are driven to flip synchronously through the fixing frame 10, and when the two baffles 5 located in the middle position are flipped, the two outer baffles 5 are driven to flip synchronously through the connecting piece 12. When the four baffles 5 are flipped to be parallel to the lower end surface of the cutting table 3, the light steel keel can be placed from the open side of the cutting table 3, and then the four baffles 5 are controlled to rotate and block in this direction, and then the clamping cylinder 4 is controlled to start to clamp and fix the light steel keel. This makes loading more convenient, and similarly, unloading is also convenient.

[0031] like Figure 1 and Figure 3As shown, a fixing plate 6 is fixedly installed on the top of the other side of the cutting table 3, and a clamping mechanism is provided on the side of the cutting table 3 away from the fixing plate 6. The clamping mechanism includes a transmission housing 14, and a driving wheel 15 and a driven wheel 16 are respectively provided at the upper and lower ends of the transmission housing 14. The driving wheel 15 and the driven wheel 16 are movably connected through a synchronous belt. The clamping mechanism also includes a sleeve 17, which is fixedly installed on the outside of the side of the driven wheel 16 close to the fixing plate 6. A screw 18 is threadedly sleeved on the other end of the sleeve 17, and a second clamping plate 19 is fixedly installed on the end of the screw 18. A hand wheel 20 is fixedly installed on the end of the driving wheel 15 away from the second clamping plate 19.

[0032] In this embodiment, when clamping the light steel keel, the position can also be adjusted according to its length. When adjusting, shake the hand wheel 20, and the hand wheel 20 cooperates with the transmission control sleeve 17 to rotate through the active wheel 15, the driven wheel 16 and the synchronous belt. When the sleeve 17 rotates, since the lower end surface of the second clamping plate 19 is slidingly connected with the upper end surface of the cutting table 3, the screw 18 drives the second clamping plate 19 to move forward linearly, pushing the light steel keel to one side of the fixed plate 6, and finally being clamped and fixed by the fixed plate 6 and the second clamping plate 19. In this way, it is more labor-saving to adjust the position of the light steel keel. At the same time, in cooperation with the clamping cylinder 4, multi-sided clamping can be achieved, so that the stability is higher when clamping.

[0033] Working principle: This device can clamp and fix the light steel keel. The debris generated during cutting will remain on the upper surface of the cutting table 3. After cutting, the light steel keel is removed, and then the motor 13 is controlled to start. After the motor 13 is started, the cutting table 3 is controlled to flip 90°. At this time, the debris remaining on the surface of the cutting table 3 will fall into the rectangular groove 2. When processing the light steel keel, a collection container can be placed under the rectangular groove 2 to collect the debris. When placing the light steel keel, the fixed block 2 8 is started, and the fixed block 2 8 controls the output shaft to retract, and the fixed block 2 8 controls the output shaft to retract. When the fixed block 8 is retracted, two of the four baffles 5 are driven to flip synchronously through the fixed frame 10, and when the two baffles 5 located in the middle position are flipped, the two outer baffles 5 are driven to flip synchronously through the connecting piece 12. When the four baffles 5 are flipped to be parallel to the lower end surface of the cutting table 3, the light steel keel can be put in from the open side of the cutting table 3, and then the four baffles 5 are controlled to rotate and block in this direction, and then the clamping cylinder 4 is controlled to start to clamp and fix the light steel keel. This is more convenient when loading, and similarly, it is also convenient when unloading.

[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A cutting device for processing light steel keels, characterized in that: include Workbench (1); A rectangular groove (2) is provided in the middle of the workbench (1), and a cutting table (3) is movably mounted on the upper end of the workbench (1) via a steering mechanism; A plurality of clamping cylinders (4) are arranged side by side on one side of the cutting table (3), and a plurality of baffles (5) are movably installed on a side of the cutting table (3) away from the clamping cylinders (4) through a flip mechanism; A fixing plate (6) is fixedly mounted on the top end of the other side of the cutting table (3), and a clamping mechanism is provided on the side of the cutting table (3) away from the fixing plate (6).

2. A cutting device for processing light steel keels according to claim 1, characterized in that: The steering mechanism comprises a bracket (7), the bracket (7) being symmetrically arranged on the outside of both sides of the top of the workbench (1) close to the rectangular groove (2), a motor (13) being fixedly installed on the outside of the left bracket (7), the output shaft of the motor (13) being fixedly connected to the cutting table (3), and the other end of the cutting table (3) being movably connected to the right bracket (7) via a rotating shaft.

3. A cutting device for processing light steel keels according to claim 1, characterized in that: The turning mechanism comprises a second fixing block (8), which is fixedly mounted on the middle bottom end of the cutting table (3), and a lifting cylinder (9) is movably mounted in the middle of the second fixing block (8).

4. A cutting device for processing light steel keels according to claim 3, characterized in that: The flip mechanism also includes a fixing block (11), which is arranged side by side at the bottom end of the cutting table (3) away from the lifting cylinder (9), and is movably connected to the bottom end of the baffle (5). The middle parts of a plurality of baffles (5) are fixedly connected via a connecting piece (12). A fixing frame (10) is fixedly installed between the inner sides of the bottom ends of two baffles (5), and the output shaft of the lifting cylinder (9) is movably connected to the middle part of the fixing frame (10) via a rotating shaft.

5. The cutting device for processing light steel keels according to claim 1, characterized in that: The clamping mechanism comprises a transmission housing (14), wherein a driving wheel (15) and a driven wheel (16) are respectively arranged at the upper and lower ends of the transmission housing (14), and the driving wheel (15) and the driven wheel (16) are movably connected via a synchronous belt.

6. A cutting device for processing light steel keels according to claim 5, characterized in that: The clamping mechanism also includes a sleeve (17), the sleeve (17) is fixedly mounted on the outside of one side of the driven wheel (16) close to the fixed plate (6), the other end of the sleeve (17) is threadedly sleeved with a screw rod (18), the end of the screw rod (18) is fixedly mounted with a second clamping plate (19), and the end of the driving wheel (15) away from the second clamping plate (19) is fixedly mounted with a hand wheel (20).

Citation Information

Patent Citations

  • Light steel keel machining and cutting device

    CN219561644U