Ultrasonic transducer bonding wire connector with angle adjusting function

Abstract

The utility model discloses an ultrasonic transducer bonding wire connector with an angle adjusting function, which comprises a base and a fixing ring, the base is directly arranged on the ground, a clamping and fixing mechanism is arranged in the fixing ring, and the clamping and fixing mechanism comprises an electric telescopic rod, a clamping plate, a rubber pad and an ultrasonic transducer body. According to the ultrasonic transducer bonding wire connector with the angle adjusting function, by arranging the clamping and fixing mechanism, an ultrasonic transducer cannot move in the wire bonding process, the wire bonding accuracy of the ultrasonic transducer can be greatly improved, meanwhile, by arranging the angle adjusting mechanism, the ultrasonic transducer can intermittently rotate, and the wire bonding accuracy of the ultrasonic transducer can be greatly improved. According to the ultrasonic transducer wire welding connector, the welding head is arranged, the welding head stops when rotating by 60 degrees every time, the welding head can conduct wire welding on the ultrasonic transducer from all angles, the practicability of the connector is greatly improved, in addition, the moving mechanism is arranged, the welding head can move left and right, and the welding head is suitable for wire welding of the ultrasonic transducers of different sizes.

Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic transducers, in particular to an ultrasonic transducer welding wire connector with an angle adjustment function. Background Art

[0002] Ultrasonic transducer is also called ultrasonic vibrator. Its function is to convert the input electrical power into mechanical power and transmit it, while consuming very little power. Generally, there are magnetic wave telescopic type and piezoelectric ceramic type. In addition, ultrasonic transducer is widely used. It can be divided into industry, agriculture and transportation according to the application industry, and can be divided into ultrasonic processing, ultrasonic cleaning and ultrasonic detection according to the function. At present, there are many kinds of ultrasonic transducer welding wire connectors suitable for the market, but there are still some disadvantages;

[0003] For example, in actual use, a general ultrasonic transducer welding wire connector manually welds the ultrasonic transducer joint. During the welding process, the ultrasonic transducer is prone to move, which will cause inaccurate welding and affect the subsequent use of the ultrasonic transducer. At the same time, the general connector can only weld the ultrasonic transducer from one angle, which has poor practicality. In addition, each ultrasonic transducer is of different sizes, and if the welding head is always kept in one position, it is not suitable for welding ultrasonic transducers of different sizes. Therefore, we propose an ultrasonic transducer welding wire connector with angle adjustment function to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide an ultrasonic transducer welding wire connector with an angle adjustment function to solve the problem that the current ultrasonic transducer welding wire connector proposed in the above background technology manually welds the ultrasonic transducer joint, and the ultrasonic transducer is prone to move during the welding process, which will lead to the problem of inaccurate welding and affect the subsequent use of the ultrasonic transducer. At the same time, the general connector can only weld the ultrasonic transducer from one angle, which is less practical. In addition, each ultrasonic transducer has a different size, and if the welding head is always kept in one position, it is not suitable for welding wires of ultrasonic transducers of different sizes.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: an ultrasonic transducer welding wire connector with angle adjustment function, comprising:

[0006] A base, the base being directly placed on the ground;

[0007] Also includes:

[0008] A fixing ring, wherein a clamping and fixing mechanism is arranged inside the fixing ring, wherein the clamping and fixing mechanism comprises an electric telescopic rod, a clamping plate, a rubber pad and an ultrasonic transducer body, wherein the electric telescopic rod is symmetrically installed inside the fixing ring, and a clamping plate is installed at the output end of the electric telescopic rod, and a rubber pad is arranged inside the clamping plate, and the inside of the rubber pad is tightly fitted with the outside of the ultrasonic transducer body;

[0009] An angle adjustment mechanism is arranged on the right side of the fixed ring, wherein the angle adjustment mechanism includes a support rod, a rotating disk, a cylindrical pin, a hexagonal rotating disk, a push plate, a rotating plate and a motor; a support rod is fixedly installed on the right side of the fixed ring, a rotating disk is installed on the outer side of the support rod, and a cylindrical pin is arranged at an equal angle on the left side of the rotating disk, and a hexagonal rotating disk is fixedly installed on the right side of the rotating disk.

[0010] Preferably, a support frame is installed on the upper right side of the base, and a support rod is rotatably installed inside the upper part of the support frame.

[0011] Preferably, a rotating plate is tightly fitted on the top of the hexagonal turntable, and a pushing plate is fixedly connected to the left side of the rotating plate, and the bottom of the pushing plate is in tight contact with the cylindrical pin.

[0012] Preferably, a motor is connected to the right side of the middle of the rotating plate, and a support frame is fixedly connected below the motor.

[0013] Preferably, a fixing frame is fixedly installed on the upper left side of the base, an electromagnetic slide rail is installed inside the upper part of the fixing frame, a sliding block is slidably installed on the upper part of the electromagnetic slide rail, and a controller is installed on the upper left side of the electromagnetic slide rail.

[0014] Preferably, a hydraulic rod is fixedly installed below the sliding block, and a welding head is installed below the hydraulic rod, and the welding head is arranged at the upper left end of the ultrasonic transducer body, and a waste box is arranged below the left side of the ultrasonic transducer body.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: the ultrasonic transducer welding wire connector with angle adjustment function, by providing a clamping and fixing mechanism, prevents the ultrasonic transducer from moving during the welding process, which greatly improves the accuracy of the ultrasonic transducer welding wire; at the same time, an angle adjustment mechanism is provided, which allows the ultrasonic transducer to rotate intermittently, so that it stops every 60° rotation, so that the welding head can weld the ultrasonic transducer from various angles, greatly improving the practicality of the connector; in addition, a moving mechanism is provided, so that the welding head can move left and right, making it suitable for ultrasonic transducer welding wires of different sizes;

[0016] 1. A fixing ring, an electric telescopic rod, a clamping plate and a rubber pad are provided. The clamping plate is symmetrically provided on the outer side of the ultrasonic transducer body, and the rubber pad is installed inside the clamping plate. At the same time, the clamping plate is installed at the output end of the electric telescopic rod, and the electric telescopic rod is symmetrically installed inside the fixing ring. The fixing ring supports the electric telescopic rod, that is, when the electric telescopic rod is opened, the output end of the electric telescopic rod can push the clamping plate to move inward, so that the clamping plate will firmly clamp and fix the ultrasonic transducer body. In addition, the rubber pad inside the clamping plate will fit closely with the ultrasonic transducer body, and the rubber pad can increase the friction force of the clamping plate clamping the ultrasonic transducer body, that is, the clamping plate and the rubber pad can prevent the ultrasonic transducer body from moving during the welding process, which will greatly improve the accuracy of the welding line of the ultrasonic transducer body;

[0017] 2. A rotating disk, a cylindrical pin, a hexagonal rotating disk and a pushing plate are provided, and a supporting rod is fixedly connected through the right side of a fixing ring, and the supporting rod is slidably installed inside the supporting frame, and a rotating disk is installed on the outer side of the supporting rod, and a cylindrical pin is provided at equal angles on the left side of the rotating disk, and a hexagonal rotating disk is installed on the left side of the rotating disk. In addition, the rotating plate is tightly fitted on the upper outer side of the hexagonal rotating disk, and the pushing plate is fixedly connected to the left side of the rotating plate. Secondly, a motor is installed on the left side of the rotating plate. When the motor is turned on, the motor causes the rotating plate and the pushing plate to rotate, and the pushing plate can move the cylindrical pin to drive the supporting rod to rotate, and the rotation of the rotating plate will be in close contact with the outer surface of the hexagonal rotating disk, so that the hexagonal rotating disk drives the supporting rod to stop rotating, and the rotation and stopping of the supporting rod can cause the ultrasonic transducer body to rotate and stop, that is, the supporting rod can cause the ultrasonic transducer body to rotate intermittently, so that it will stop every 60° rotation, which is convenient for the welding head to weld the ultrasonic transducer body from various angles, greatly improving the practicality of the connector;

[0018] 3. An electromagnetic slide rail, a sliding block, a controller and a hydraulic rod are provided. A welding head is provided above the ultrasonic transducer body, and a hydraulic rod is fixedly connected above the welding head. When the hydraulic rod is opened, the output end of the hydraulic rod can push the welding head to move up and down to weld the ultrasonic transducer body. A sliding block is fixedly connected above the hydraulic rod, and the sliding block is installed above the electromagnetic slide rail. When the controller on the upper left of the electromagnetic slide rail is opened, the controller can move the sliding block left and right on the electromagnetic slide rail, that is, the sliding block can also move the welding head left and right, that is, the welding head can move left and right and up and down, which is convenient for welding wires of ultrasonic transducer bodies of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0020] Figure 2 This is a perspective structural diagram of the connection between the rotating disk, cylindrical pins and hexagonal rotating disk of the utility model;

[0021] Figure 3 This is a perspective structural diagram of the connection between the support rod, the fixing ring and the electric telescopic rod of the utility model;

[0022] Figure 4 This is a schematic diagram of the top cross-sectional structure of the utility model;

[0023] In the figure: 1. base; 2. support frame; 3. support rod; 4. fixing ring; 5. electric telescopic rod; 6. clamping plate; 7. rubber pad; 8. ultrasonic transducer body; 9. rotating disk; 10. cylindrical pin; 11. hexagonal turntable; 12. push plate; 13. rotating plate; 14. motor; 15. fixing frame; 16. electromagnetic slide rail; 17. sliding block; 18. controller; 19. hydraulic rod; 20. welding head; 21. waste box. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4 The utility model provides a technical solution: an ultrasonic transducer welding wire connector with angle adjustment function, comprising: a base 1, a support frame 2, a support rod 3, a fixing ring 4, an electric telescopic rod 5, a clamping plate 6, a rubber pad 7, an ultrasonic transducer body 8, a rotating disk 9, a cylindrical pin 10, a hexagonal rotating disk 11, a pushing plate 12, a rotating plate 13, a motor 14, a fixing frame 15, an electromagnetic slide rail 16, a sliding block 17, a controller 18, a hydraulic rod 19, a welding head 20 and a waste box 21;

[0026] like Figure 1 , Figure 2 and Figure 3As shown in, the ultrasonic transducer body 8 is first placed in the middle of the fixing ring 4 so that it is located inside the rubber pad 7, and a clamping plate 6 is arranged on the outside of the rubber pad 7. At the same time, the clamping plate 6 is installed on the output end of the electric telescopic rod 5, and the electric telescopic rod 5 is symmetrically installed inside the fixing ring 4. The fixing ring 4 supports the electric telescopic rod 5, that is, the electric telescopic rod 5 is opened, and the output end of the electric telescopic rod 5 will push the clamping plate 6 to move inward, so that the clamping plate 6 will firmly clamp and fix the ultrasonic transducer body 8. In addition, the rubber pad 7 inside the clamping plate 6 will fit closely with the ultrasonic transducer body 8, and the rubber pad 7 can increase the friction force of the clamping plate 6 clamping the ultrasonic transducer body 8, that is, the clamping plate 6 and the rubber pad 7 can prevent the ultrasonic transducer body 8 from moving during the welding process, which will greatly improve the accuracy of the welding line of the ultrasonic transducer body 8.

[0027] like Figure 1 , Figure 3 and Figure 4 As shown in the figure, the support rod 3 is fixedly connected to the right side of the fixing ring 4, and the support rod 3 is slidably installed in the inside of the support frame 2. The base 1 is fixedly connected to the bottom of the support frame 2, and the base 1 supports the support frame 2. At the same time, a rotating disk 9 is installed on the outside of the support rod 3, and a cylindrical pin 10 is set at an equal angle on the left side of the rotating disk 9, and a hexagonal rotating disk 11 is installed on the left side of the rotating disk 9. In addition, a rotating plate 13 is tightly fitted on the upper side of the outer side of the hexagonal rotating disk 11, and a pushing plate 12 is fixedly connected to the left side of the rotating plate 13. Secondly, a motor 14 is installed on the left side of the rotating plate 13, and the bottom of the motor 14 is fixedly connected to the support frame 2. When the motor 14 is turned on, the motor 14 will cause the rotating plate 13 and the pushing plate 12 to rotate. When the pushing plate 12 rotates, the cylindrical pin 10 can be driven to rotate. The cylindrical pin 10 can drive the support rod 3 to rotate. When the rotating plate 13 rotates, it will be in close contact with the outer surface of the hexagonal turntable 11, which will cause the hexagonal turntable 11 to stop rotating. The hexagonal turntable 11 will cause the support rod 3 to stop rotating. The rotation and stopping of the support rod 3 can cause the ultrasonic transducer body 8 to rotate and stop, that is, the support rod 3 can cause the ultrasonic transducer body 8 to rotate intermittently, so that it will stop every 60° rotation, so that the welding head 20 can weld the ultrasonic transducer body 8 from various angles, which greatly improves the practicality of the connector;

[0028] like Figure 1 and Figure 4As shown in, a welding head 20 is arranged above the ultrasonic transducer body 8, and a hydraulic rod 19 is fixedly connected above the welding head 20. When the hydraulic rod 19 is opened, the output end of the hydraulic rod 19 can push the welding head 20 to move up and down, and the welding head 20 can weld the ultrasonic transducer body 8. At the same time, a sliding block 17 is fixedly connected above the hydraulic rod 19, and the sliding block 17 is installed above the electromagnetic slide rail 16. The front and rear of the electromagnetic slide rail 16 are connected to a fixed frame 15 for fixing. In addition, the controller 18 at the upper left of the electromagnetic slide rail 16 is opened, and the controller 18 can make the sliding block 17 move left and right on the electromagnetic slide rail 16, that is, when the sliding block 17 moves left and right, the welding head 20 can also move left and right, that is, the welding head 20 can move left and right, up and down, which is convenient for ultrasonic transducer body 8 welding wires of different sizes, and the waste generated by the welding head 20 and the ultrasonic transducer body 8 welding wire directly falls into the waste box 21.

[0029] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the records in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0030] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An ultrasonic transducer welding wire connector with angle adjustment function, comprising: A base (1), the base (1) being directly placed on the ground; It is characterized by further comprising: A fixing ring (4), wherein a clamping and fixing mechanism is arranged inside the fixing ring (4), wherein the clamping and fixing mechanism comprises an electric telescopic rod (5), a clamping plate (6), a rubber pad (7) and an ultrasonic transducer body (8), wherein the electric telescopic rod (5) is symmetrically installed inside the fixing ring (4) in an upper and lower manner, and a clamping plate (6) is installed at the output end of the electric telescopic rod (5), and a rubber pad (7) is arranged inside the clamping plate (6), and the inside of the rubber pad (7) and the outside of the ultrasonic transducer body (8) are tightly fitted; An angle adjustment mechanism is arranged on the right side of the fixed ring (4), wherein the angle adjustment mechanism comprises a support rod (3), a rotating disk (9), a cylindrical pin (10), a hexagonal rotating disk (11), a pushing plate (12), a rotating plate (13) and a motor (14); the support rod (3) is fixedly installed on the right side of the fixed ring (4), and the rotating disk (9) is installed on the outer side of the support rod (3), and the cylindrical pin (10) is arranged at an equal angle on the left side of the rotating disk (9), and the hexagonal rotating disk (11) is fixedly installed on the right side of the rotating disk (9).

2. The ultrasonic transducer welding wire connector with angle adjustment function according to claim 1, characterized in that: A support frame (2) is installed on the upper right side of the base (1), and a support rod (3) is rotatably installed inside the upper part of the support frame (2).

3. The ultrasonic transducer welding wire connector with angle adjustment function according to claim 1, characterized in that: A rotating plate (13) is tightly fitted on the top of the hexagonal rotating disk (11), and a push plate (12) is fixedly connected to the left side of the rotating plate (13), and the bottom of the push plate (12) is in tight contact with the cylindrical pin (10).

4. The ultrasonic transducer welding wire connector with angle adjustment function according to claim 3, characterized in that: A motor (14) is connected to the right side of the middle of the rotating plate (13), and a support frame (2) is fixedly connected below the motor (14).

5. The ultrasonic transducer welding wire connector with angle adjustment function according to claim 2, characterized in that: A fixing frame (15) is fixedly installed on the upper left side of the base (1), an electromagnetic slide rail (16) is installed inside the upper part of the fixing frame (15), a sliding block (17) is slidably installed on the upper part of the electromagnetic slide rail (16), and a controller (18) is installed on the upper left side of the electromagnetic slide rail (16).

6. The ultrasonic transducer welding wire connector with angle adjustment function according to claim 5, characterized in that: A hydraulic rod (19) is fixedly installed below the sliding block (17), and a welding head (20) is installed below the hydraulic rod (19). The welding head (20) is arranged at the upper left end of the ultrasonic transducer body (8), and a waste box (21) is arranged at the lower left side of the ultrasonic transducer body (8).

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