Granulator for producing polyester fiber flame-retardant master batch

By setting up a water supply pipe outside the extruder cylinder of the granulator, using cooling water to cool and absorb heat, the problem of deformation and unevenness of the masterbatch during the cutting process is solved, and the high-quality molding and environmentally friendly production process of the masterbatch are achieved.

CN222858494UActive Publication Date: 2025-05-13LIANYUNGANG KAIHAO RUBBER & PLASTIC NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421880156.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-05-13
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The existing granulators pass natural cooling when the masterbatch is extruded, causing the masterbatch to deform when the cutter is cut, and rehydrating water with cold water will cool some of the melt in advance, forming uneven masterbatches.

Method used

A water container pipe is installed outside the extrusion barrel, and the melt in the extrusion barrel is cooled and cooled by cooling water to prevent the masterbatch from deforming. At the same time, the water absorbed heat is used to replenish water to ensure the uniformity of the masterbatch formation.

Benefits of technology

It effectively avoids deformation of the masterbatch during the cutting process, and ensures the shape and quality of the masterbatch through uniform cooling and watering, and reduces environmental pollution.

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Abstract

The utility model discloses a granulator for producing polyester fiber flame-retardant master batch, which comprises a melting inner cylinder, the side surface of the melting inner cylinder is fixedly connected with a melting outer cylinder, the side inner wall of the melting outer cylinder is fixedly connected with an electric heating wire, and one end of the melting inner cylinder far away from a motor is fixedly connected with an extrusion port. A water containing pipe is fixedly connected to the side surface of the extrusion cylinder, a water outlet is fixedly connected to the side surface of the water containing pipe, a water tank is fixedly connected to the end, away from the water containing pipe, of the water outlet through a water pipe, and a first water pump is fixedly connected to the upper surface of the water tank; the output end of the first water pump is fixedly connected with a spraying pipe. By means of the components, melt can be cooled through water in the water containing pipe when materials are melted and extruded into the extrusion barrel through the extrusion opening for plasticity, subsequent cutting is facilitated, deformation is avoided, meanwhile, cooling water absorbing heat can be discharged into the water tank through the water outlet, and the cooling water is sprayed into the melting inner barrel through the spraying pipe under the action of the first water pump to supplement water to the melt.
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Description

Technical Field

[0001] The utility model relates to the technical field of granulators, in particular to a granulator used for producing polyester fiber flame retardant masterbatch. Background Art

[0002] Existing granulators for the production of polyester fiber flame retardant masterbatch all melt and mix the materials and then extrude them through an extrusion device, and use a cutter at the extrusion end to cut the melt into the required masterbatch. However, the masterbatch is mostly cooled naturally during extrusion, and is still in a softened state during the cutting process of the cutter, which can easily cause the final masterbatch to deform. At the same time, cold water is sprayed to replenish the molten material, which will cause part of the melt to solidify while replenishing water, resulting in the failure to form a uniform masterbatch in the end. For example, a plastic masterbatch granulator disclosed in a Chinese patent, whose application number is CN202320653886.4, although a water spraying device is provided at the extrusion end to cool the melt by spraying water during cutting and granulation, so that the masterbatch will not be deformed when the cutter cuts, but cooling by a method in which water directly contacts the melt will destroy the shape of the melt, so that the generated masterbatch cannot form the desired shape. At the same time, the method of directly cooling with water will pollute the environment, and there is no effective use of cooling water, so the use is limited. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art, and provides a granulator for producing flame-retardant masterbatch of polyester fiber, wherein a water-containing pipe is arranged outside the extrusion barrel to pass cooling water to cool the melt of the extrusion barrel, so that the melt will not be deformed due to softening when cut by a cutter, and the cooling water will not directly contact the melt to avoid deformation of the melt during cooling, and the water after absorbing heat can also be sprayed into the melting inner barrel to replenish water for the melt, avoiding replenishing water with cold water so that part of the melt is cooled in advance and finally forming unevenly mixed masterbatch.

[0004] The utility model also provides a granulator for producing flame-retardant masterbatch of polyester fiber, comprising: a melting inner cylinder, a side surface of the melting inner cylinder is fixedly connected with a feed hopper, a side surface of the melting inner cylinder is fixedly connected with a motor, an output end of the motor is fixedly connected with an auger, a side surface of the melting inner cylinder is fixedly connected with a melting outer cylinder, a side inner wall of the melting outer cylinder is fixedly connected with an electric heating wire, an end of the melting inner cylinder away from the motor is fixedly connected with an extrusion port, an end of the extrusion port away from the melting inner cylinder is fixedly connected with an extrusion cylinder, a side surface of the extrusion cylinder is fixedly connected with a water containing pipe, a side surface of the water containing pipe is fixedly connected with a water outlet, an end of the water outlet away from the water containing pipe is fixedly connected with a water tank through a water pipe, a water pump 1 is fixedly connected to the upper surface of the water tank, and a nozzle is fixedly connected to the output end of the water pump 1;

[0005] The base, the upper surface of the base is fixedly connected with a bracket, the upper surface of the bracket is fixedly connected with a slot plate, the upper surface of the bracket is fixedly connected with a support rod, the end of the support rod away from the bracket is fixedly connected with a support plate, the lower surface of the support plate is fixedly connected with an electric telescopic rod, the output end of the electric telescopic rod is fixedly connected with a fixed plate, and the lower surface of the fixed plate is fixedly connected with a cutter. Through the above components, the water in the water pipe can be used to cool the melt when the material is melted and squeezed into the extrusion barrel through the extrusion port, so that it will not deform in the subsequent cutting. At the same time, the cooling water that absorbs heat will be discharged into the water tank through the water outlet, and sprayed into the molten inner barrel through the nozzle under the action of the water pump to replenish the melt.

[0006] According to the granulator for producing polyester fiber flame retardant masterbatch described in the utility model, the upper surface of the base is fixedly connected with a support, and the upper surface of the support is fixedly connected to the melting outer cylinder. Through the above components, the support can support the melting outer cylinder and the melting inner cylinder.

[0007] According to the granulator for producing flame-retardant masterbatch of polyester fiber described in the utility model, the side surface of the water-containing pipe is fixedly connected with a water inlet, and the end of the water inlet away from the water-containing pipe is fixedly connected with a second water pump through a water pipe. Through the above components, the second water pump can be used to replenish the water for cooling in the water-containing pipe.

[0008] According to the granulator for producing flame-retardant masterbatch of polyester fiber described in the utility model, a storage box is fixedly connected to the upper surface of the base, and the storage box is located below the slot plate. Through the above components, the storage box can be used to collect the cut masterbatch.

[0009] According to the granulator for producing polyester fiber flame retardant masterbatch described in the utility model, there are four support rods which are evenly distributed, and the fixing plate is located between the four support rods. Through the above components, the support rods can be used to fix the support plate.

[0010] According to the granulator for producing flame-retardant masterbatch of polyester fiber described in the utility model, there are four slot plates and they are evenly distributed, there are four cutters and they are evenly distributed, and the side surfaces of the cutters are slidably connected with the slot plates during operation. Through the above components, the cutters can make a reciprocating motion in the slot plates to cut the cooled melt into multiple masterbatch pieces.

[0011] According to the granulator for producing flame-retardant masterbatch of polyester fiber described in the utility model, the upper surface of the base is fixedly connected to the second water pump, and the upper surface of the base is fixedly connected to the water tank. The positions of the water tank and the second water pump can be fixed by the above components. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0013] Figure 1 This is the overall structure diagram of the left view of the granulator for producing flame retardant masterbatch of polyester fiber of the utility model;

[0014] Figure 2 This is the overall structure diagram of the right side view of the granulator for producing polyester fiber flame retardant masterbatch of the utility model;

[0015] Figure 3 This is a cross-sectional structural diagram of a water-containing pipe of a granulator for producing flame-retardant masterbatch of polyester fibers of the utility model;

[0016] Figure 4 The utility model is a cross-sectional structural diagram of the melting inner cylinder of a granulator for producing polyester fiber flame retardant masterbatch.

[0017] Legend:

[0018] 1. Base; 2. Water tank; 3. Water pump 1; 4. Nozzle; 5. Feed hopper; 6. Melting outer cylinder; 7. Support; 8. Extrusion port; 9. Water pipe; 10. Water inlet; 11. Bracket; 12. Support rod; 13. Support plate; 14. Electric telescopic rod; 15. Fixed plate; 16. Cutter; 17. Storage box; 18. Slot plate; 19. Motor; 20. Water pump 2; 21. Water outlet; 22. Extrusion cylinder; 23. Melting inner cylinder; 24. Heating wire; 25. Auger. DETAILED DESCRIPTION

[0019] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0020] Reference Figure 1-4The utility model embodiment is a granulator for producing flame-retardant masterbatch of polyester fiber, which includes: a melting inner cylinder 23, a side surface of the melting inner cylinder 23 is fixedly connected with a feed hopper 5, and the material can be put into the melting inner cylinder 23 through the feed hopper 5, and the side surface of the melting inner cylinder 23 is fixedly connected with a motor 19 to provide power for the rotation of the auger 25, and the output end of the motor 19 is fixedly connected with the auger 25, stirring is convenient for hot melting of the material and at the same time, the molten material is transported to the extrusion port 8, and the side surface of the melting inner cylinder 23 is fixedly connected with a melting outer cylinder 6 to prevent the internal electric heating wire 24 from scalding the human body, and the side inner wall of the melting outer cylinder 6 is fixedly connected with the electric heating wire 24 to provide heat for melting the material in the melting inner cylinder 23, and the end of the melting inner cylinder 23 away from the motor 19 An extrusion port 8 is fixedly connected so that the melt can be extruded and formed from the extrusion port 8. An end of the extrusion port 8 away from the melting inner tube 23 is fixedly connected to an extrusion tube 22 so that the melt can be cooled and formed. A water pipe 9 is fixedly connected to the side surface of the extrusion tube 22. Water for cooling is filled inside so that the melt can be cooled and cooled. A water outlet 21 is fixedly connected to the side surface of the water pipe 9. The cooling water is discharged after absorbing heat. An end of the water outlet 21 away from the water pipe 9 is fixedly connected to a water tank 2 through a water pipe. The upper surface of the base 1 is fixedly connected to the water tank 2 to accommodate the water after absorbing heat. A water pump 3 is fixedly connected to the upper surface of the water tank 2 to send the water in the water tank 2 into the nozzle 4. The output end of the water pump 3 is fixedly connected to the nozzle 4 so that the water can be sprayed into the melting inner tube 23.

[0021] Base 1, the upper surface of the base 1 is fixedly connected with a bracket 11, supporting a slot plate 18 and a support rod 12, the upper surface of the bracket 11 is fixedly connected with a slot plate 18, there are four slot plates 18 and they are evenly distributed, the formed molten material can be cut into small pieces of equal size by a cutter 16 through the slot plate 18, the upper surface of the bracket 11 is fixedly connected with a support rod 12, there are four support rods 12 and they are evenly distributed, a fixed plate 15 is located between the four support rods 12, supporting a support plate 13, one end of the support rod 12 away from the bracket 11 is fixedly connected with the support plate 13, an electric telescopic rod 14 is fixedly connected, the lower surface of the support plate 13 is fixedly connected with the electric telescopic rod 14, driving the cutter 16 to cut the formed molten material, the output end of the electric telescopic rod 14 is fixedly connected with a fixed plate 15, fixing multiple cutters 16, the lower surface of the fixed plate 15 is fixedly connected with a cutter 16, there are four cutters 16 and they are evenly distributed, and the side surface of the cutter 16 is slidably connected with the slot plate 18 during work to cut the formed molten material into multiple small pieces.

[0022] The upper surface of the base 1 is fixedly connected to a support 7, and the upper surface of the support 7 is fixedly connected to the molten outer cylinder 6 to support the molten outer cylinder 6 and the molten inner cylinder 23. The side surface of the water containing pipe 9 is fixedly connected to a water inlet 10 so that cooling water can enter the water containing pipe 9. The end of the water inlet 10 away from the water containing pipe 9 is fixedly connected to a water pump 20 through a water pipe. The upper surface of the base 1 is fixedly connected to the water pump 20 to provide power for water to enter the water containing pipe 9. The upper surface of the base 1 is fixedly connected to a storage box 17, which is located below the groove plate 18 and stores the master batches cut into small pieces.

[0023] Working principle: put the granulation material into the melting inner cylinder 23 through the hopper 5, start the electric heating wire 24 to melt the material by heat, the motor 19 drives the auger 25 to stir the melt and send the melt to the extrusion port 8, the melt is extruded through the extrusion port 8 and transported to the extrusion cylinder 22, the water pump 20 sends cooling water into the water pipe 9 through the water inlet 10 to cool the melt in the extrusion cylinder 22, the cooling water absorbs heat and the temperature rises and is discharged into the water tank 2 through the water outlet 21, and a certain amount of water is transported by the water pump 3 through the nozzle 4 to spray into the melting inner cylinder 23 for water replenishment, and the cooled melt is cut into master batches of the same size by the groove plate 18 under the action of the cutter 16 and collected in the storage box 17.

[0024] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A granulator for producing polyester fiber flame retardant masterbatch, characterized in that: include: The molten inner cylinder (23) is fixedly connected to a hopper (5) on its side surface, the molten inner cylinder (23) is fixedly connected to a motor (19) on its side surface, the output end of the motor (19) is fixedly connected to an auger (25), the molten outer cylinder (6) is fixedly connected to its side surface, the inner wall of the molten outer cylinder (6) is fixedly connected to an electric heating wire (24), and the end of the molten inner cylinder (23) away from the motor (19) is fixedly connected to an extrusion port ( 8), the end of the extrusion port (8) away from the molten inner cylinder (23) is fixedly connected to the extrusion cylinder (22), the side surface of the extrusion cylinder (22) is fixedly connected to the water containing pipe (9), the side surface of the water containing pipe (9) is fixedly connected to the water outlet (21), the end of the water outlet (21) away from the water containing pipe (9) is fixedly connected to the water tank (2) through a water pipe, the upper surface of the water tank (2) is fixedly connected to a water pump (3), and the output end of the water pump (3) is fixedly connected to a nozzle (4); A base (1), wherein the upper surface of the base (1) is fixedly connected to a bracket (11), the upper surface of the bracket (11) is fixedly connected to a slot plate (18), the upper surface of the bracket (11) is fixedly connected to a support rod (12), one end of the support rod (12) away from the bracket (11) is fixedly connected to a support plate (13), the lower surface of the support plate (13) is fixedly connected to an electric telescopic rod (14), the output end of the electric telescopic rod (14) is fixedly connected to a fixing plate (15), and the lower surface of the fixing plate (15) is fixedly connected to a cutter (16).

2. A granulator for producing polyester fiber flame retardant masterbatch according to claim 1, characterized in that: The upper surface of the base (1) is fixedly connected to a support (7), and the upper surface of the support (7) is fixedly connected to the melting outer cylinder (6).

3. A granulator for producing polyester fiber flame retardant masterbatch according to claim 1, characterized in that: A water inlet (10) is fixedly connected to the side surface of the water containing pipe (9), and one end of the water inlet (10) away from the water containing pipe (9) is fixedly connected to a second water pump (20) via a water pipe.

4. A granulator for producing polyester fiber flame retardant masterbatch according to claim 1, characterized in that: A storage box (17) is fixedly connected to the upper surface of the base (1), and the storage box (17) is located below the slot plate (18).

5. A granulator for producing polyester fiber flame retardant masterbatch according to claim 1, characterized in that: There are four support rods (12) which are evenly distributed, and the fixing plate (15) is located between the four support rods (12).

6. A granulator for producing polyester fiber flame retardant masterbatch according to claim 1, characterized in that: There are four groove plates (18) distributed at equal intervals, there are four cutters (16) distributed at equal intervals, and the side surfaces of the cutters (16) are slidably connected with the groove plates (18) during operation.

7. A granulator for producing polyester fiber flame retardant masterbatch according to claim 1, characterized in that: The upper surface of the base (1) is fixedly connected to the second water pump (20), and the upper surface of the base (1) is fixedly connected to the water tank (2).

Citation Information

Patent Citations

  • Plastic master batch granulator

    CN219686222U