Screen heating equipment

By designing a heating device for screen making and using a hot air fan to heat the screen, the explosive plate problem caused by the failure to release the screen tension is solved, the processing quality of the screen is improved and resource waste is reduced.

CN222858973UActive Publication Date: 2025-05-13SHANGHAI XIN ZHUO ZHUANG PRINTING TECH
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Patent Information

Application Number
CN202422057392.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-05-13
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

During the production of the screen, the tension on the screen was not released, resulting in a crack at the connection between the screen and the polyester screen during the top frame, which in turn caused the screen to explode and could not be used.

Method used

A screen heating device is designed, including a support seat and an air guide cover, which blows hot air out through a hot air fan and heats the wire mesh in a range to release tension on the wire mesh.

Benefits of technology

Through the use of heating equipment, the risk of explosive versions of the wire mesh during the top frame is effectively reduced, the processing quality of the screen is ensured, and the resource waste caused by explosive versions is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to screen printing plate heating equipment which comprises a supporting base used for being placed on a polyester screen, an air heater used for heating a silk screen on a metal false frame is installed on the supporting base, an air guide cover is installed on the supporting base, an air blowing opening of the air heater extends into the air guide cover, and an air outlet of the air guide cover faces the silk screen. Through the cooperation of the air heater and the wind scooper, the tension of the silk screen is released by adopting a mode of heating the silk screen, so that the risk of silk screen plate explosion in the subsequent frame jacking process is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of printing equipment, and in particular to a screen heating device. Background Art

[0002] Screen printing refers to the use of a silk screen as a base plate, and through the photosensitive plate-making method, a screen with images and texts is made. The basic principle of printing is that the mesh holes of the image part of the screen can pass the ink, while the mesh holes of the non-image part cannot pass the ink. Screen printing consists of five major elements: screen, scraper, slurry, printing table and substrate.

[0003] The screen is composed of a screen frame, a polyester mesh, a silk screen, and a film set on the silk screen for forming a pattern. The silk screen is located at the center of the screen frame, and the polyester mesh is fixed on the screen frame and located on the side of the silk screen. The silk screen and the polyester mesh are fixed by hot melt adhesive. In the finished screen, it is usually necessary to ensure that the silk screen has a certain tension to ensure the resilience of the silk screen during the screen printing process. In the process of making the screen, a top frame device is usually required to complete the connection between the screen frame and the silk screen.

[0004] like Figure 1 As shown, the above-mentioned top frame equipment structure includes a frame 6, a mounting plate 7 is slidable in the vertical direction on the frame 6, a cylinder 8 is installed on the frame 6, the mounting plate 7 is fixed on the telescopic rod of the cylinder 8, a limiting groove 9 for placing the screen frame is opened on the mounting plate 7, and a placement groove 10 for placing the metal false frame 20 is opened at the top of the frame 6.

[0005] Before using the above-mentioned top frame equipment, the staff is required to fix the cut silk screen 40 on the polyester mesh 30 by hot melt glue, and then fix the polyester mesh 30 on the metal dummy frame 20, and keep the silk screen 40 parallel to the dummy frame 20, and the size of the dummy frame 20 must be larger than the size of the mesh frame, and then insert the metal dummy frame 20 horizontally into the placement slot 10, so that the metal dummy frame 20 is moved to the top of the mesh frame, and then the piston rod of the cylinder 8 can be extended to press the mesh frame from bottom to top against the lower surface of the polyester mesh 30, so that the polyester mesh 30 reaches a certain tension and is tightened on the dummy frame 20, and then glue is applied between the contact surface of the mesh frame and the polyester mesh 30. After the glue is cured, the polyester mesh 30 can be fixed on the mesh frame, and finally the polyester mesh 30 that exceeds the boundary of the mesh frame is cut off to complete the production of the screen. The above process is the top frame process in the screen production process.

[0006] However, in the actual processing, it was found that since there is also tension on the wire mesh 40, if the tension on the wire mesh 40 is not released, in the subsequent frame-pushing process, when the screen frame is pressed from bottom to top against the lower surface of the polyester mesh 30 by the cylinder 8, so that the polyester mesh 30 reaches a certain tension and is stretched on the dummy frame 20, the surface of the wire mesh 40 will also be subjected to a large tension, which can easily lead to rupture at the connection between the wire mesh 40 and the polyester mesh 30, thereby causing the screen to burst during the screen production process, and then causing the entire screen to be scrapped and unusable. Utility Model Content

[0007] In order to achieve the purpose of reducing the risk of screen explosion during the top frame process, the present application provides a screen heating device.

[0008] The present application provides a screen heating device, which adopts the following technical solution:

[0009] A screen heating device includes a support base for being placed on a polyester net, a hot air blower for heating a screen on a metal false frame being installed on the support base, an air guide cover being installed on the support base, an air outlet of the hot air blower extending into the air guide cover, and an air outlet of the air guide cover being arranged toward the screen.

[0010] By adopting the above technical solution, when in use, the staff first puts the metal dummy frame with the silk screen and the polyester screen horizontally into the placement slot of the top frame equipment, and then places the support seat on the polyester screen, and makes the air outlet of the air guide cover located directly above the silk screen and facing the silk screen. After that, hot air can be blown out by the hot air blower to heat the silk screen in a range, thereby releasing the tension on the silk screen, thereby reducing the risk of silk screen explosion in the subsequent top frame process, thereby ensuring the processing quality of the frame, and also reducing the waste of resources caused by explosion.

[0011] Preferably, the support seat includes a first top plate and several first side plates, the several first side plates are arranged around the peripheral edge of the first top plate, a first clip assembly is arranged between the first side plate and the first top plate, the first clip assembly is used to connect the first side plate and the first top plate together, the first clip assembly is also used to connect two adjacent first side plates together, an installation cavity is formed between the first top plate and the several first side plates, the air guide cover is located in the installation cavity, a first through hole is opened on the first top plate, and the air outlet of the hot air blower passes through the first through hole and extends into the air guide cover.

[0012] By adopting the above technical solution, under the action of the first clamping assembly, the first top plate and several first side plates are combined to form a hood-type structure, thereby providing support for the air guide hood, and also limiting the hot air blown out by the hot air blower to a certain range, thereby forming a range heating of the wire mesh, which is more conducive to the effect of heating and releasing the tension of the wire mesh.

[0013] Preferably, the first clamping components are provided in multiple groups, and the multiple groups of first clamping components are arranged at intervals on the edge of the connecting end of the first side plate.

[0014] By adopting the above technical solution and using a plurality of sets of first clamping components in coordination, the connection stability between a plurality of first side panels and between the first side panels and the first top panel is increased.

[0015] Preferably, the first clamping assembly includes a first folding plate and two groups of first fastening bolts arranged on the first folding plate, one end of the first folding plate is affixed to the side wall of the first side plate, and the other end of the first folding plate is affixed to the side wall of the first top plate, one group of the first fastening bolts passes through the first folding plate and is threadedly connected to the first side plate, and the other group of the first fastening bolts passes through the first folding plate and is threadedly connected to the first top plate.

[0016] By adopting the above technical solution, the connection between two adjacent first side panels or between the first side panel and the first top panel is achieved through the coordinated use of the first folding plate and the two groups of first fastening bolts during use, which is simple and convenient to use.

[0017] Preferably, the first side plate is provided with a grabbing opening for carrying the support seat.

[0018] By adopting the above technical solution, users and workers can carry the support seat through the grabbing opening, thereby completing the overall carrying device, which is easy to use.

[0019] Preferably, the air guide hood includes a second top plate and several second side plates, the several second side plates are arranged around the peripheral edge of the second top plate, a second clip assembly is arranged between the second side plate and the second top plate, the second clip assembly is used to connect the second side plate and the second top plate together, the second clip assembly is also used to connect two adjacent second side plates together, an air guide cavity is formed between the second top plate and the several second side plates, a second through hole is opened on the second top plate, the air outlet of the hot air blower passes through the first through hole and the second through hole in sequence and then extends into the air guide cavity, a third clip assembly is arranged between the second top plate and the first top plate, the third clip assembly is used to connect the second top plate and the first top plate together.

[0020] By adopting the above technical solution, when in use, the second top plate and several second side plates are connected together through the second clamping assembly, and then the second top plate and the first top plate are connected together through the third clamping assembly, so as to hang the air guide cover on the support seat, so as to further guide the hot air blown out by the hot air blower through the air guide cover, ensure the range heating of the wire mesh, thereby ensuring the effect of releasing the tension on the wire mesh.

[0021] Preferably, the third clamping assembly includes a locking bolt and a locking nut for cooperating with the locking bolt, and the locking bolt passes through the first top plate and the second top plate and is threadedly connected with the locking nut.

[0022] By adopting the above technical solution, when in use, the locking bolt is passed through the first top plate and the second top plate in sequence and then threadedly connected with the locking nut, thereby realizing the connection between the first top plate and the second top plate. The use is simple and convenient, and the distance between the second top plate and the first top plate can be adjusted by adjusting the position of the locking nut on the locking bolt.

[0023] Preferably, the air guide cover is expanded in the direction from the second through hole to the air outlet, and the size of the air guide cover at the air outlet is smaller than the size of the wire mesh.

[0024] By adopting the above technical solution, the flow of hot air blown out by the hot air blower is guided by the expanded air guide hood during use, thereby ensuring that the wire mesh can be evenly heated to the maximum extent, thereby ensuring the effect of releasing the wire mesh tension.

[0025] Preferably, a sealing layer is provided between two adjacent second side panels, and the sealing layer is used to seal a gap at a connection between two adjacent second side panels.

[0026] By adopting the above technical solution, the hot air blown into the air guide cover is prevented from leaking out from the connecting gap of the second side plate through the sealing layer during use, thereby ensuring the air guiding effect of the air guide cover.

[0027] In summary, the present application includes at least one of the following beneficial technical effects:

[0028] 1. After the metal false frame with the silk screen and polyester screen is placed horizontally in the placement slot, the support seat can be placed on the polyester screen, and the air outlet of the air guide cover can be located directly above the silk screen and set toward the silk screen. Then, hot air can be blown out by the hot air blower to heat the silk screen in a wide range, thereby releasing the tension on the silk screen and reducing the risk of silk screen explosion in the subsequent top frame process;

[0029] 2. The first clamping assembly, the second clamping assembly and the third clamping assembly are used in coordination to realize the assembly of the support seat and the air guide cover, which is simple and convenient to use and also easy to disassemble;

[0030] 3. By setting the air guide cover into a flared shape and then sealing the connection of the second side plate with a sealing layer, it is ensured that the hot air blown by the hot air blower can heat the screen in the largest range and evenly, thereby ensuring the release effect of the tension on the screen. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1It is an exploded view mainly showing the top frame equipment and the metal false frame structure in the background technology of this application;

[0032] Figure 2 It is an axonometric diagram mainly showing the overall structure in the embodiment of the present application;

[0033] Figure 3 This is an axonometric diagram mainly showing the support seat structure in the embodiment of the present application;

[0034] Figure 4 is an axonometric diagram mainly showing the structure of the first clamping assembly in the embodiment of the present application;

[0035] Figure 5 It is a cross-sectional view mainly showing the overall structure in the embodiment of the present application;

[0036] Figure 6 It is an axonometric schematic diagram mainly showing the structure of the air guide cover in the embodiment of the present application.

[0037] Figure numerals: 1, support seat; 11, first top plate; 111, first through hole; 12, first side plate; 121, grabbing port; 13, first clamping assembly; 131, first folding plate; 132, first fastening bolt; 14, installation cavity; 2, hot air blower; 3, air guide cover; 31, second top plate; 311, second through hole; 32, second side plate; 33, second clamping assembly; 331, second folding plate; 332, second fastening bolt; 34, air guide cavity; 4, third clamping assembly; 41, locking bolt; 42, locking nut; 5, sealing layer; 6, frame; 7, installation plate; 8, cylinder; 9, limiting groove; 10, placement groove; 20, false frame; 30, polyester net; 40, wire mesh. DETAILED DESCRIPTION

[0038] The following is combined with Figure 2 -Attached Figure 6 This application is described in further detail.

[0039] The embodiment of the present application discloses a screen heating device.

[0040] Reference Figure 2 and Figure 3A screen heating device includes a support base 1 made of an acrylic plate, the support base 1 can be placed horizontally on a polyester net 30, the support base 1 is composed of a first top plate 11 and a plurality of first side plates 12, the plurality of first side plates 12 are arranged on the four peripheral edges of the first top plate 11, in this embodiment, the first top plate 11 is arranged in a rectangular plate, and four first side plates 12 are arranged, there is an angle between the first side plates 12 and the first top plate 11, the four first side plates 12 and the first top plate 11 can be enclosed to form a hood structure, and an installation cavity 14 is formed between the four first side plates 12 and the first top plate 11, and the first top plate 11 and the four first side plates 12 form a quadrangular pyramid structure.

[0041] Reference Figure 3 A first clamping assembly 13 is provided between the first side panel 12 and the first top panel 11. The first clamping assembly 13 is used to connect the first side panel 12 and the first top panel 11 together, and the first clamping assembly 13 is also used to connect two adjacent first side panels 12 together. In order to increase the structural stability of the support seat 1, multiple groups of first clamping assemblies 13 are provided, and multiple groups of first clamping assemblies 13 are evenly spaced at the connecting edges of the first side panels 12. In this embodiment, each first side panel 12 is connected to the first top panel 11 by two groups of first clamping assemblies 13, and two adjacent first side panels 12 are connected by three groups of first clamping assemblies 13.

[0042] Reference Figure 3 and Figure 4 The first clamping assembly 13 includes a first folding plate 131 and two groups of first fastening bolts 132. The overall shape of the first folding plate 131 is an L-shaped plate structure. The two groups of first fastening bolts 132 are respectively arranged at both ends of the first folding plate 131. When the first folding plate 131 is placed at the connection between the first side plate 12 and the first top plate 11, the side wall of one end of the first folding plate 131 is attached to the side wall of the first side plate 12, and the side wall of the other end of the first folding plate 131 is attached to the side wall of the first top plate 11. At this time, one group of first fastening bolts 132 can be passed through the first folding plate 131 and then threadedly connected to the first side plate 12, and another group of first fastening bolts 132 can be passed through the first folding plate 131 and then threadedly connected to the first top plate 11, so as to realize the connection between the first side plate 12 and the first top plate 11. After the four first side plates 12 are respectively connected to the first top plate 11 in the above manner, the two adjacent first side plates 12 are connected and fixed, so as to complete the assembly of the support seat 1.

[0043] Reference Figure 2 and Figure 5A hot air blower 2 and an air guide cover 3 are installed on the support seat 1, and the air guide cover 3 is located in the installation cavity 14. A first through hole 111 is opened on the first top plate 11, and a second through hole 311 is opened on the top of the air guide cover 3. The first through hole 111 and the second through hole 311 are coaxially arranged, and the blowing port of the hot air blower 2 passes through the first through hole 111 and the second through hole 311 from top to bottom and then extends into the air guide cover 3. When the support seat 1 is placed on the polyester mesh 30, the air guide cover 3 is located directly above the wire mesh 40, and the air outlet of the air guide cover 3 is arranged toward the wire mesh 40; in this embodiment, the hot air blower 2 is preferably configured as a small hair dryer. When in use, the blowing port of the small hair dryer is jointly limited by the inner walls of the first through hole 111 and the second through hole 311, so as to prevent the small hair dryer from shaking when blowing out hot air.

[0044] Reference Figure 2 and Figure 5 The shape and material of the air guide cover 3 are the same as those of the support base 1, that is, both are quadrangular pyramid structures made of acrylic plates, and in this embodiment, the size of the air guide cover 3 is the size of the support base 1 after being proportionally reduced, and the size of the air outlet of the air guide cover 3 after being reduced is smaller than the size of the wire mesh 40, and the air guide cover 3 formed in this way is expanded from the second through hole 311 to its own air outlet direction, that is, when the hot air blower 2 blows out hot air, it is guided by the air guide cover 3 to form a larger range and more uniform heating of the wire mesh 40, thereby ensuring the release effect of the tension of the wire mesh 40.

[0045] Reference Figure 5 and Figure 6 The air guide cover 3 is formed by a square second top plate 31 and four second side plates 32. The four second side plates 32 are arranged on the four peripheral edges of the second top plate 31. A second clamping assembly 33 is arranged between the second side plate 32 and the second top plate 31. The second clamping assembly 33 is used to connect the second side plate 32 to the second top plate 31. At the same time, the second clamping assembly 33 is also used to connect two adjacent second side plates 32 together. When the second top plate 31 and the four second side plates 32 are combined, the second top plate 31 and the four second side plates 32 enclose an air guide cavity 34. The second through hole 311 is located on the second top plate 31. The air outlet of the hot air blower 2 can extend into the air guide cavity 34 along the second through hole 311.

[0046] Reference Figure 5 and Figure 6The second clamping assembly 33 includes a second folding plate 331 and two groups of second fastening bolts 332. In the present embodiment, the shape and installation method of the second folding plate 331 and the second fastening bolts 332 are the same as those of the first folding plate 131 and the first fastening bolts 132, that is, one end of the second folding plate 331 is attached to the side wall of the second top plate 31 and fixed by a group of second fastening bolts 332, and the other end of the second folding plate 331 is attached to the side wall of the second side plate 32 and fixed by another group of second fastening bolts 332, and the connection between the second side plate 32 and the second top plate 31 is completed in sequence, and the assembly of the air guide cover 3 can be realized.

[0047] Reference Figure 5 and Figure 6 When in use, in order to ensure the heating effect of the hot air blown by the hot air blower 2 on the screen 40, a sealing layer 5 is provided between two adjacent second side panels 32. The sealing layer 5 is used to seal the connecting gap between the two adjacent second side panels 32, thereby preventing the hot air from leaking from the connecting gap between the two adjacent second side panels 32. In this embodiment, the sealing layer 5 is preferably set to a sealing tape, which is bonded and fixed at the connection of the second side panels 32.

[0048] Reference Figure 5 and Figure 6 A third clamping assembly 4 is provided between the first top plate 11 and the second top plate 31, and the third clamping assembly 4 is used to connect the second top plate 31 with the first top plate 11. A plurality of third clamping assemblies 4 can be provided, and the plurality of third clamping assemblies 4 are evenly spaced along the circumference of the second through hole 311. The third clamping assembly 4 is composed of a locking bolt 41 and a locking nut 42, and the locking nut 42 can be threadedly connected to the locking bolt 41. When in use, the locking bolt 41 is passed through the first top plate 11 and the second top plate 31 in sequence, and then the locking nut 42 is screwed on the locking bolt 41 until the locking nut 42 abuts against the second top plate 31, so that the connection between the second top plate 31 and the first top plate 11 can be realized, and the position of the locking nut 42 on the locking bolt 41 can be adjusted as needed, thereby adjusting the distance between the second top plate 31 and the first top plate 11.

[0049] Reference Figure 2 and Figure 5When in use, in order to facilitate the staff to carry the support seat 1, a grabbing opening 121 is opened on the first side plate 12, and the grabbing opening 121 is connected to the installation cavity 14. At the same time, a flexible rubber strip can be bonded and fixed at the grabbing opening 121, so that the staff can carry the support seat 1 more conveniently. In this embodiment, when the support seat 1 is horizontally placed on the polyester net 30, there is a distance between the air outlet at the lower end of the air guide cover 3 and the wire mesh 40. At this time, the hot air blown by the hot air blower 2 can flow into the installation cavity 14 through this distance and flow to the outside along the grabbing opening 121, so as to reduce the pressure change caused by the blowing in the air guide cavity 34, which can easily cause the support seat 1 to be unstable.

[0050] The implementation principle of the embodiment of the present application is as follows: when in use, the staff first puts the metal dummy frame 20 with the polyester mesh 30 and the silk screen 40 into the placement groove 10 on the top frame equipment, and then the support seat 1 can be moved to the top of the metal dummy frame 20 through the grabbing port 121, and placed on the polyester mesh 30, so that the air outlet of the air guide cover 3 is located directly above the silk screen 40, and then the hot air blower 2 can be started, so that the hot air blown out by the hot air blower 2 is used to heat the silk screen 40. During the blowing process, the air guide cover 3 is used to guide the flow of hot air, so as to ensure that the silk screen 40 is heated over a large range and evenly, so as to ensure the tension release effect of the silk screen 40, thereby reducing the risk of the silk screen 40 exploding in the subsequent top frame process. The overall use is simple and convenient, which is conducive to improving the production quality of the screen.

[0051] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A screen heating device, characterized in that: The invention comprises a support base (1) for being placed on a polyester net (30), a hot air blower (2) for heating a wire net (40) on a metal false frame (20) being installed on the support base (1), an air guide cover (3) being installed on the support base (1), an air outlet of the hot air blower (2) extending into the air guide cover (3), and an air outlet of the air guide cover (3) being arranged toward the wire net (40).

2. A screen heating device according to claim 1, characterized in that: The support seat (1) comprises a first top plate (11) and a plurality of first side plates (12), wherein the plurality of first side plates (12) are arranged around the peripheral edge of the first top plate (11), a first clamping assembly (13) is arranged between the first side plate (12) and the first top plate (11), the first clamping assembly (13) is used to connect the first side plate (12) and the first top plate (11), and the first clamping assembly (13) is also used to connect two adjacent first side plates (12) together, an installation cavity (14) is formed between the first top plate (11) and the plurality of first side plates (12), the air guide cover (3) is located in the installation cavity (14), a first through hole (111) is provided on the first top plate (11), and an air outlet of the hot air blower (2) passes through the first through hole (111) and then extends into the air guide cover (3).

3. A screen heating device according to claim 2, characterized in that: The first clamping components (13) are provided in multiple groups, and the multiple groups of first clamping components (13) are arranged at intervals on the edge of the connection end of the first side plate (12).

4. A screen heating device according to claim 3, characterized in that: The first clamping assembly (13) comprises a first folding plate (131) and two groups of first fastening bolts (132) arranged on the first folding plate (131); one end of the first folding plate (131) is attached to the side wall of the first side plate (12); the other end of the first folding plate (131) is attached to the side wall of the first top plate (11); one group of the first fastening bolts (132) passes through the first folding plate (131) and is threadedly connected to the first side plate (12); and the other group of the first fastening bolts (132) passes through the first folding plate (131) and is threadedly connected to the first top plate (11).

5. A screen heating device according to claim 2, characterized in that: The first side plate (12) is provided with a grabbing opening (121) for carrying the support seat (1).

6. A screen heating device according to claim 2, characterized in that: The air guide cover (3) comprises a second top plate (31) and a plurality of second side plates (32), wherein the plurality of second side plates (32) are arranged around the peripheral edge of the second top plate (31), and a second clamping assembly (33) is arranged between the second side plate (32) and the second top plate (31), wherein the second clamping assembly (33) is used to connect the second side plate (32) and the second top plate (31) together, and the second clamping assembly (33) is also used to connect two adjacent second side plates (32) together, wherein the second top plate ( A wind guide cavity (34) is formed between the second top plate (31) and a plurality of second side plates (32); a second through hole (311) is provided on the second top plate (31); an air outlet of the hot air blower (2) passes through the first through hole (111) and the second through hole (311) in sequence and then extends into the wind guide cavity (34); a third clamping assembly (4) is provided between the second top plate (31) and the first top plate (11); the third clamping assembly (4) is used to connect the second top plate (31) with the first top plate (11).

7. A screen heating device according to claim 6, characterized in that: The third clamping assembly (4) comprises a locking bolt (41) and a locking nut (42) for cooperating with the locking bolt (41); the locking bolt (41) passes through the first top plate (11) and the second top plate (31) and is threadedly connected to the locking nut (42).

8. A screen heating device according to claim 6, characterized in that: The air guide cover (3) is arranged in a flared manner from the second through hole (311) to the air outlet, and the size of the air guide cover (3) at the air outlet is smaller than the size of the wire mesh (40).

9. A screen heating device according to claim 6, characterized in that: A sealing layer (5) is provided between two adjacent second side panels (32), and the sealing layer (5) is used to seal a gap at a connection between two adjacent second side panels (32).