Micro-tension narrowing mechanism
By designing a micro-tension narrowing edge mechanism, using the combination of guide and traction mechanism, the problem of difficult to stable transport of film edge materials after slitting is solved, stable transportation and tension adjustment of edge materials are achieved, and production efficiency and material utilization are improved.
Patent Information
- Application Number
- CN202421586489.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-05
AI Technical Summary
During the production process of film materials, both sides of the film need to be cut off due to defects such as uneven thickness, line marks or wrinkles, which makes it difficult to carry the edge material stably after slicing, which is easy to loosen, and the tension is unstable when the cutting edge is too narrow, which is prone to fracture, affecting production efficiency and increasing waste.
A micro-tension narrowing edge mechanism is designed, including a guide mechanism and a traction mechanism. Through the combination of the guide wheel and the traction wheel, the stable clamping and conveying of the edge material is achieved, and the tension is adjusted through the coordination of the floating wheel and the control wheel to ensure the stable transportation of the edge material.
The stable transportation of edge materials is achieved, the problems of loose edge materials and unstable tension are avoided, production efficiency is improved, waste is reduced, and it can be maintained stable under narrow edge cutting conditions to ensure the improvement of material utilization.
Smart Images
Figure CN222860728U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film production equipment, and more specifically, to a micro-tension edge narrowing mechanism. Background Art
[0002] Currently, in the production process of film materials, the two sides of the film need to be cut off due to defects such as uneven thickness, line marks or wrinkles. The cut film edges are called film edge materials.
[0003] In the prior art, after the film material is slit by the slitting machine, the edges cut off on both sides must be collected and discarded, but the separated edges will move forward with the film material, and the edges need to be controlled to ensure that the linear speed of the edges and the film are consistent, so as to provide a certain pulling force for the edges so that the edges will not loosen. If the cutting edge is too narrow, it will cause the tension of the edges to be unstable and easy to break, affecting production efficiency and even causing more waste. Therefore, it is necessary to ensure the stability of material collection while cutting the edges as narrowly as possible.
[0004] Therefore, it is necessary to provide a micro-tension edge narrowing mechanism to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a micro-tension edge narrowing mechanism to solve the problems raised in the above background technology.
[0006] The above technical objectives of the utility model are achieved through the following technical solutions:
[0007] A micro-tension edge narrowing mechanism comprises a guiding mechanism and a traction mechanism, wherein the guiding mechanism comprises a support plate and a guide wheel, wherein the guide wheel is rotatably connected to the support plate, and the traction mechanism comprises a material introduction box and a traction wheel, a pressure wheel, a control wheel and a floating wheel arranged in the material introduction box, wherein the control wheel is connected to the pressure wheel through a connecting plate, and the pressure wheel is rotatably connected to the connecting plate, wherein the pressure wheel is located above the traction wheel, and the floating wheel is located below the traction wheel and is electrically connected to the control wheel.
[0008] The technical solution of the utility model is further configured as follows: a connecting arm is provided in the material introducing box, one end of the connecting arm is rotatably connected to the inner wall of the material introducing box, and the floating wheel is rotatably connected to the other end of the connecting arm.
[0009] The technical solution of the utility model is further configured as follows: a feed port and a discharge port are respectively provided at the top and bottom ends of the material introduction box, and a guide wheel 2 and a reversing wheel respectively located at the feed port and the discharge port are rotatably connected inside the material introduction box, and the axis of the reversing wheel is perpendicular to the axis of the traction wheel.
[0010] The technical solution of the utility model is further configured as follows: a limiting rod is detachably connected to the feed port on the outer wall of the feed box, the cross-section of the limiting rod is L-shaped, and the short side of the limiting rod is located below the guide wheel 2.
[0011] The technical solution of the utility model is further configured as follows: a guide wheel three is rotatably connected in the material introduction box, the guide wheel three and the guide wheel two are respectively located on the left and right sides of the traction wheel, and the guide wheel three is located below the traction wheel.
[0012] The technical solution of the utility model is further configured as follows: an air duct is provided below the material introduction box, a plurality of the material introduction boxes are fixedly connected to the air duct and are distributed in an array along the length direction thereof, a plurality of openings are opened on the air duct, and the positions of the openings correspond to the positions of the material introduction boxes.
[0013] The technical solution of the utility model is further configured as follows: the guide mechanism also includes a support arm, a plurality of the support plates are slidably connected to the support arm via a slide rail, a fastener is threadedly connected to the support plate and is used to abut against the surface of the support arm, and the fastener is located on one end of the support plate away from the guide wheel.
[0014] The technical solution of the utility model is further configured as follows: a circular ring is fixedly connected to the support plate, and the circular ring is located between the guide wheel 1 and the fastener.
[0015] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0016] The position of the support plate can be adjusted through the slide rail on the support arm to facilitate alignment with the feed port on the feed box, so that the edge material can enter the feed box easily. The edge material is clamped by the pressure wheel and the traction wheel, so as to stably transport the edge material. In this process, the floating wheel on the connecting arm will rise or fall according to the current tension of the edge material, and feed back the position signal to the control wheel, so that the control wheel can adjust the position of the pressure wheel, so that the pressure wheel and the traction wheel can stably clamp the edge material to prevent the edge material from loosening. At the same time, the tension on the edge material is more stable to avoid film breakage as much as possible. The air duct can transport and collect the edge material that has been pulled, which is convenient for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;
[0018] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;
[0019] Figure 3 for Figure 2Enlarged view of point A in the middle.
[0020] In the figure: 1. support plate; 2. guide wheel 1; 3. material guide box; 4. traction wheel; 5. pressure wheel; 6. control wheel; 7. floating wheel; 8. connecting plate; 9. connecting arm; 10. feed port; 11. discharge port; 12. guide wheel 2; 13. reversing wheel; 14. limiting rod; 15. guide wheel 3; 16. air duct; 17. opening; 18. support arm; 19. slide rail; 20. fastener; 21. ring. DETAILED DESCRIPTION
[0021] In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the specific implementation methods of the utility model are further described in detail below in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model. Example
[0022] like Figures 1 to 3 As shown, the utility model provides a micro-tension narrowing mechanism, including a guiding mechanism and a traction mechanism, the guiding mechanism including a support plate 1, a guide wheel 2 and a support arm 18, the guide wheel 2 is rotatably connected to the support plate 1, a plurality of support plates 1 are slidably connected to the support arm 18 through a slide rail 19, a fastener 20 for abutting against the surface of the support arm 18 is threadedly connected to the support plate 1, the fastener 20 is located on one end of the support plate 1 away from the guide wheel 2, a circular ring 21 is fixedly connected to the support plate 1, and the circular ring 21 is located between the guide wheel 2 and the fastener 20.
[0023] like Figures 1 to 3 As shown, the traction mechanism includes a feed box 3, an air duct 16 is provided below the feed box 3, a plurality of feed boxes 3 are fixedly connected to the air duct 16 and are distributed in an array along the length direction thereof, a plurality of openings 17 are provided on the air duct 16, and the positions of the openings 17 correspond to the positions of the feed boxes 3.
[0024] like Figures 1 to 3 As shown, the traction mechanism also includes a traction wheel 4, a pressure wheel 5, a control wheel 6, and a floating wheel 7 arranged in the feed box 3. The traction wheel 4 and the control wheel 6 are rotatably connected to the inner wall of the feed box 3 and both are driven by a motor (not shown in the figure). The two motors are both located on the outer wall of the feed box 3. The control wheel 6 is connected to the pressure wheel 5 through a connecting plate 8. The pressure wheel 5 is rotatably connected to the connecting plate 8, and the pressure wheel 5 is located above the traction wheel 4.
[0025] Through the arrangement of the above structure, after the guide mechanism guides out the cut edge material, the traction wheel 4 and the pressure wheel 5 in the traction mechanism can clamp the edge material and transport it stably, and the control wheel 6 can be rotated according to the needs of the situation to change the distance between the pressure wheel 5 and the traction wheel 4 through the connecting plate 8, adjust the clamping force on the edge material, thereby controlling the linear speed of the traction mechanism transportation to be consistent with the linear speed of the film material body transported on the main machine of the equipment, which is beneficial to the stable slitting of the film and ensures the stability of the tension.
[0026] like Figures 1 to 3 As shown, a connecting arm 9 is provided in the feed box 3, one end of the connecting arm 9 is rotatably connected to the inner wall of the feed box 3, and a floating wheel 7 is rotatably connected to the other end of the connecting arm 9. A floating roller potentiometer (not shown in the figure) is provided on the outer wall of the feed box 3, and the floating roller potentiometer is connected to one end of the connecting arm 9 connected to the feed box 3, and is electrically connected to the motor corresponding to the control wheel 6.
[0027] Through the arrangement of the above structure, when the tension on the edge material changes, the position of the floating wheel 7 will rise or fall, and the position signal will be fed back to the motor corresponding to the control wheel 6 through the connecting arm 9, so that the control wheel 6 can adjust the position of the pressing wheel 5, so that the pressing wheel 5 and the traction wheel 4 can stably clamp the edge material to prevent the edge material from loosening. At the same time, the tension on the edge material is also more stable to avoid film breakage as much as possible. The floating wheel 7 will also return to its original position as the tension is balanced.
[0028] like Figures 1 to 3 As shown, the top and bottom ends of the material introduction box 3 are respectively provided with a feed port 10 and a discharge port 11, and the material introduction box 3 is rotatably connected with a guide wheel 2 12 and a reversing wheel 13 which are respectively located at the feed port 10 and the discharge port 11, and the axis of the reversing wheel 13 is perpendicular to the axis of the traction wheel 4, and the material introduction box 3 is rotatably connected with a guide wheel 3 15, and the guide wheel 3 15 and the guide wheel 2 12 are respectively located on the left and right sides of the traction wheel 4, and the guide wheel 3 15 is located below the traction wheel 4.
[0029] By setting the above-mentioned structure, the edge material can be transported in an S shape in the feed box 3, ensuring the stability of the edge material transportation and making it easier to adjust the tension of the edge material. In addition, the guide wheel 12 at the feed port 10 and the reversing wheel 13 at the discharge port 11 can ensure that the edge material is stably controlled and transported when it enters the feed box 3, and can also change the direction of the edge material toward the opening 17 on the air duct 16 when discharging.
[0030] like Figures 1 to 3 As shown, a limiting rod 14 is detachably connected to the feed port 10 on the outer wall of the feed box 3 . The cross section of the limiting rod 14 is L-shaped, and the short side of the limiting rod 14 is located below the guide wheel 12 .
[0031] By setting the above structure, a small opening 17 for feeding is formed between the short side of the limiting rod 14 and the second guide wheel 12, which can limit and guide the edge material and prevent it from falling off.
[0032] like Figures 1 to 3 As shown, the narrow edge material after being cut passes through the guide wheel 2 and the ring 21, and then enters the guide box 3, and then the pressure wheel 5 and the traction wheel 4 are aligned for stable clamping and transportation, so that after the edge material is guided out from the discharge port 11, it can enter the air duct 16 and be discharged through the air duct 16. This method reduces the waste of raw materials and improves the material utilization rate. In order to ensure the normal production of edge material width of general equipment is maintained at more than 15mm, the use of this invention can ensure the edge width of more than 3mm for stable production.
[0033] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A micro-tension edge narrowing mechanism, comprising a guiding mechanism and a traction mechanism, characterized in that: The guide mechanism comprises a support plate (1) and a guide wheel (2), wherein the guide wheel (2) is rotatably connected to the support plate (1), and the traction mechanism comprises a material introduction box (3) and a traction wheel (4), a pressure wheel (5), a control wheel (6), and a floating wheel (7) arranged in the material introduction box (3), wherein the control wheel (6) is connected to the pressure wheel (5) via a connecting plate (8), and the pressure wheel (5) is rotatably connected to the connecting plate (8), the pressure wheel (5) is located above the traction wheel (4), and the floating wheel (7) is located below the traction wheel (4) and is electrically connected to the control wheel (6).
2. A micro-tension edge narrowing mechanism according to claim 1, characterized in that: A connecting arm (9) is provided inside the feed box (3), one end of the connecting arm (9) is rotatably connected to the inner wall of the feed box (3), and the floating wheel (7) is rotatably connected to the other end of the connecting arm (9).
3. A micro-tension edge narrowing mechanism according to claim 1, characterized in that: The top and bottom ends of the feed box (3) are respectively provided with a feed port (10) and a discharge port (11); a guide wheel (12) and a reversing wheel (13) are rotatably connected inside the feed box (3) and are respectively located at the feed port (10) and the discharge port (11); the axis of the reversing wheel (13) is perpendicular to the axis of the traction wheel (4).
4. A micro-tension edge narrowing mechanism according to claim 3, characterized in that: A limiting rod (14) is detachably connected to the feed port (10) on the outer wall of the feed box (3); the cross section of the limiting rod (14) is L-shaped, and the short side of the limiting rod (14) is located below the guide wheel 2 (12).
5. The micro-tension edge narrowing mechanism according to claim 3, characterized in that: A guide wheel three (15) is rotatably connected inside the material introduction box (3); the guide wheel three (15) and the guide wheel two (12) are respectively located on the left and right sides of the traction wheel (4); and the guide wheel three (15) is located below the traction wheel (4).
6. The micro-tension edge narrowing mechanism according to claim 1, characterized in that: An air duct (16) is provided below the material introduction box (3); a plurality of the material introduction boxes (3) are fixedly connected to the air duct (16) and are arranged in an array along the length direction thereof; a plurality of openings (17) are provided on the air duct (16); the positions of the openings (17) correspond to the positions of the material introduction boxes (3).
7. The micro-tension edge narrowing mechanism according to claim 1, characterized in that: The guide mechanism also includes a support arm (18), and a plurality of the support plates (1) are slidably connected to the support arm (18) via a slide rail (19). A fastener (20) is threadedly connected to the support plate (1) for abutting against the surface of the support arm (18), and the fastener (20) is located on one end of the support plate (1) away from the guide wheel (2).
8. A micro-tension edge narrowing mechanism according to claim 7, characterized in that: A circular ring (21) is fixedly connected to the support plate (1), and the circular ring (21) is located between the guide wheel 1 (2) and the fastener (20).