Novel kiln for ceramic frit production

Abstract

The utility model provides a novel kiln for ceramic frit production, and relates to the field of ceramic frit production kilns. The novel kiln for ceramic frit production comprises a kiln body, the kiln body is of a front-back penetrating type structure, baffles are installed on the front side and the rear side of the kiln body, an end cover is installed at the upper end of the kiln body, an inner cavity of the end cover is communicated with the interior of the kiln body, a circle of through holes A are formed in the side face of the end cover, the end cover is covered with a sealing cover, and a circle of through holes B are formed in the sealing cover. A heat conduction mechanism is installed in the furnace body, a support mechanism is further arranged in the furnace body, and the support mechanism is located in the heat conduction mechanism. According to the novel kiln for ceramic frit production, ceramic on the containing plate can be heated in an all-around mode through surrounding type heating, the ceramic can be taken out conveniently, ventilation equipment can take away heat rapidly, water spraying equipment can also spray water, water mist can penetrate through the overlapped position of the ventilation equipment and the water spraying equipment to be sprayed into the kiln body, and therefore the effect of ceramic frit production is achieved. And the ceramic on the placing plate is cooled.

Description

Technical Field

[0001] The utility model relates to the field of kilns for producing ceramic frits, in particular to a new type of kiln for producing ceramic frits. Background Art

[0002] Ceramic frit is one of the main raw materials for glaze. During its production process, the raw materials need to be melted in a kiln, and then the solution is quenched with water to form a frit. In traditional kilns, ceramics cannot be heated in all directions during charcoal firing in the kiln, resulting in one-sided charcoal firing failure, affecting the quality of the finished product. In addition, the ceramics need to be cooled after charcoal firing, which wastes time and increases labor and time costs.

[0003] Chinese Patent: CN212538751U discloses a novel kiln for producing ceramic frits, comprising a shell, a heating seat is fixedly connected to the bottom of the inner wall of the shell, the current input end of the heating seat is connected to the current output end of the motor box, a bracket is fixedly connected to the outer wall of the heating seat, and the bracket is in two groups, a driving wheel and a driven wheel are fixedly connected to the top of the bracket respectively, a belt is slidably connected between the driving wheel and the driven wheel, a rotating rod is fixedly connected to the outer wall of the belt, the bottom of the inner wall of the shell is fixedly connected to the heating seat, a heating wire is inlaid and connected to the inner wall of the heating seat, and the heating wire is wavy, the current input end of the heating seat is connected to the current output end of the motor box, and the precision electronic components inside the heating wire work, so that the heating seat emits high temperature to charcoal roast the ceramics, and will not produce gas that pollutes the environment, which is energy-saving and environmentally friendly.

[0004] Since the temperature required to produce ceramic frit is relatively high, this solution uses a driving wheel, a driven wheel and a belt to evenly bake the support plate at high temperature. However, this solution has major disadvantages. Under high temperatures, the driving wheel and the driven wheel are difficult to function, and the sprinkler equipment is also located in the kiln and is more susceptible to damage by high temperatures. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides a novel kiln for producing ceramic frits, which solves the problems raised in the background technology.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a new type of kiln for producing ceramic frits, including a furnace body, which is a front-to-back through-type structure, with baffles installed on the front and back sides of the furnace body, an end cover installed on the upper end of the furnace body, the internal cavity of the end cover is connected to the interior of the furnace body, a circle of through holes A is provided on the side of the end cover, the end cover is covered with a sealing cover, and a circle of through holes B is provided on the sealing cover, a heat conduction mechanism is installed inside the furnace body, and a bracket mechanism is also provided inside the furnace body, and the bracket mechanism is located inside the heat conduction mechanism.

[0009] Preferably, the heat conduction mechanism includes a U-shaped frame and a heating tube. The interior of the U-shaped frame is a hollow structure. A heating element is installed in the middle position of the bottom of the U-shaped frame. Two groups of heating tubes are provided. The two groups of heating tubes are both in the U-shaped frame and are symmetrically distributed about the center line of the U-shaped frame. The heating tubes are fixed to the outer wall of the U-shaped frame. The inner wall of the U-shaped frame is provided with mesh holes. The inner bottom wall of the upper end of the U-shaped frame is provided with two placement grooves. The tops of both ends of the U-shaped frame are provided with heat exhaust holes connected to the interior thereof.

[0010] Preferably, a support plate is provided inside the middle position of the U-shaped frame, and the upper and lower ends of the support plate are respectively fixed to the upper and lower inner walls of the U-shaped frame, and the heating element is located inside the support plate.

[0011] Preferably, the bracket mechanism includes a placement plate, a vertical rod, a support plate and a base. There are multiple placement plates, which are arranged up and down. There are four vertical rods, which pass through the four corner positions of the multiple placement plates and are fixed to the placement plates. There are two bases, which are arranged on the left and right, and the bottom ends of the two vertical rods distributed front and back are fixed to one of the bases. The base can be placed in the placement groove, and the support plate connects the two bases.

[0012] Preferably, the side walls and the top wall of the furnace body are both installed with fastening components, the fastening components of the side walls are used to fix the sealing baffle and the furnace body, and the fastening components of the top wall are used to fix the sealing cover and the end cover.

[0013] Preferably, the fastening assembly includes an L-shaped frame and a screw, one end of the L-shaped frame is welded to the furnace body, and the other end extends to one side of the furnace body, the screw passes through one end of the L-shaped frame away from the furnace body and is threadedly connected thereto, the other end of the screw is used to extrude the baffle and the sealing cover, and a hand wheel is also installed at the outer end of the screw.

[0014] Preferably, a ventilation device is installed on one side of the top wall of the furnace body at the end cover, and a water spray device is installed on the other side, and both the ventilation device and the water spray device correspond to the through hole A and the through hole B.

[0015] (III) Beneficial effects

[0016] The utility model provides a new type of kiln for producing ceramic frits, which has the following beneficial effects:

[0017] 1. The new kiln for producing ceramic frit is provided with a furnace body, a heat conducting mechanism and a support mechanism. The heating elements and heating tubes inside the heat conducting mechanism can heat the inside. Since the support mechanism is in a U-shaped frame, the surrounding heating can heat the ceramics on the placement plate in all directions. The excess heat in the U-shaped frame is discharged from the upper end thereof, which is convenient when taking out the ceramics. All the placement plates can be taken out by lifting the support plate. The placement slots and the base are provided, so that the placement plates can be placed just between the U-shaped frames, which can achieve the effect of surrounding all-round heating.

[0018] 2. The new type of kiln for producing ceramic frit is equipped with ventilation equipment and water spraying equipment. After heating is completed, the sealing cover can be rotated by loosening the fastening components. When through hole A and through hole B overlap, the heat inside the furnace body can be discharged from the overlapping position of the two. The ventilation equipment can quickly take away the heat, and the water spraying equipment can also spray water. The water mist will pass through the overlapping position of the two and spray into the furnace body to cool the ceramics placed on the plate. It is very safe and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a structural breakdown diagram of the utility model;

[0021] Figure 3 This is a separation diagram of the heat conduction mechanism and the support mechanism of the utility model;

[0022] Figure 4 It is a schematic diagram of the internal structure of the furnace body of the utility model;

[0023] Figure 5 For this utility model Figure 4 A magnified view of the structure at center.

[0024] In the figure: 1. furnace body; 2. baffle; 3. end cover; 4. through hole A; 5. sealing cover; 6. through hole B; 7. heat conduction mechanism; 701. U-shaped frame; 702. heating tube; 703. heating element; 704. placement groove; 705. heat exhaust hole; 706. support plate; 8. bracket mechanism; 801. placement plate; 802. vertical rod; 803. support plate; 804. base; 9. fastening assembly; 901. L-shaped frame; 902. screw; 903. hand wheel; 10. ventilation equipment; 11. water spraying equipment. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] It should be noted that all directional indications in the embodiments of the present application are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0027] The utility model embodiment provides a new type of kiln for producing ceramic frit:

[0028] like Figure 1-5 As shown, it includes a furnace body 1, which is a front-to-back through-type structure. Baffles 2 are installed on the front and back sides of the furnace body 1. An end cover 3 is installed on the upper end of the furnace body 1. The internal cavity of the end cover 3 is connected with the inside of the furnace body 1. A circle of through holes A4 are opened on the side of the end cover 3. A sealing cover 5 is covered on the end cover 3. A circle of through holes B6 is provided on the sealing cover 5. A heat conduction mechanism 7 is installed inside the furnace body 1. A bracket mechanism 8 is also provided inside the furnace body 1. The bracket mechanism 8 is located inside the heat conduction mechanism 7.

[0029] The inside of the side wall of the furnace body 1 is filled with a heat-insulating profile, which can isolate the heat inside and outside the furnace body 1. When the sealing cover 5 is tightly covered on the end cover 3, it can achieve a good sealing effect.

[0030] The heat conduction mechanism 7 includes a U-shaped frame 701 and a heating tube 702. The interior of the U-shaped frame 701 is a hollow structure. A heating element 703 is installed in the middle position of the bottom of the U-shaped frame 701. Two groups of heating tubes 702 are provided. The two groups of heating tubes 702 are both in the U-shaped frame 701 and are symmetrically distributed about the center line of the U-shaped frame 701. The heating tube 702 is fixed to the outer wall of the U-shaped frame 701. The inner wall of the U-shaped frame 701 is provided with mesh holes. The inner bottom wall of the upper end of the U-shaped frame 701 is provided with two placement grooves 704. The tops of both ends of the U-shaped frame 701 are provided with heat exhaust holes 705 connected to the interior thereof.

[0031] The heating element 703 is a central main heater, which mainly provides most of the heat. Electric heating or gas heating can be used. The heating tube 702 is auxiliary heating. The heat of the heating element 703 can also be transferred to the vicinity of the heating tube 702, which can make the heat and temperature easier to control.

[0032] A support plate 706 is provided inside the middle of the U-shaped frame 701 . The upper and lower ends of the support plate 706 are respectively fixed to the upper and lower inner walls of the U-shaped frame 701 . The heating element 703 is located inside the support plate 706 .

[0033] The support plate 706 can effectively prevent the U-shaped frame 701 from being deformed due to pressure or sudden temperature changes.

[0034] The bracket mechanism 8 includes a placement plate 801, a vertical rod 802, a support plate 803 and a base 804. There are multiple placement plates 801, which are arranged up and down. There are four vertical rods 802, which pass through the four corner positions of the multiple placement plates 801 and are fixed to the placement plates 801. There are two bases 804, which are arranged on the left and right, and the bottom ends of the two front-to-back distributed vertical rods 802 are fixed to one of the bases 804. The base 804 can be placed in the placement groove 704, and the support plate 803 connects the two bases 804.

[0035] The number of placement plates 801 can be increased or decreased, and the positions between them can be adjusted for stacking ceramics layer by layer.

[0036] The side walls and the top wall of the furnace body 1 are both installed with fastening components 9 . The fastening components 9 of the side walls are used to fix the sealing baffle 2 and the furnace body 1 , and the fastening components 9 of the top wall are used to fix the sealing cover 5 and the end cover 3 .

[0037] The fastening assembly 9 includes an L-shaped frame 901 and a screw 902. One end of the L-shaped frame 901 is welded to the furnace body 1, and the other end extends to one side of the furnace body 1. The screw 902 passes through the end of the L-shaped frame 901 away from the furnace body 1 and is threadedly connected thereto. The other end of the screw 902 is used to squeeze the baffle 2 and the sealing cover 5. A hand wheel 903 is also installed at the outer end of the screw 902.

[0038] Installing the hand wheel 903 can achieve quick operation.

[0039] A ventilation device 10 is installed on one side of the top wall of the furnace body 1 at the end cover 3, and a water spray device 11 is installed on the other side. The ventilation device 10 and the water spray device 11 both correspond to the through hole A4 and the through hole B6.

[0040] The ventilation device 10 is connected to a blower, which can quickly take away heat and harmful gases. The water spraying device 11 is connected to a water pump and a water tank. The ventilation device 10 and the water spraying device 11 are both outside the furnace body 1 and are not affected by high temperature.

[0041] When in use, the heating element 703 and the heating tube 702 inside the heat-conducting mechanism 7 can heat the inside thereof. Since the support mechanism 8 is in the U-shaped frame 701, the surrounding heating can heat the ceramics on the placement plate 801 in all directions. The excess heat in the U-shaped frame 701 is discharged from its upper end, which is also convenient when taking out the ceramics. All the placement plates 801 can be taken out by lifting the support plate 803. After heating, the fastening component 9 can be loosened to rotate the sealing cover 5. When the through hole A4 coincides with the through hole B6, the heat inside the furnace body 1 can be discharged from the overlapping position of the two. The ventilation equipment 10 can quickly take away the heat, and the water spraying equipment 11 can also spray water. The water mist will pass through the overlapping position of the two and spray into the furnace body 1 to cool the ceramics on the placement plate 801. After disassembling the fastening component 9, the front and rear baffles 2 can be directly removed, and the cooling speed is faster.

[0042] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification.

[0043] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new type of kiln for producing ceramic frits, characterized by: The invention comprises a furnace body (1), wherein the furnace body (1) is a front-to-back through-type structure, baffles (2) are installed on both the front and back sides of the furnace body (1), an end cover (3) is installed on the upper end of the furnace body (1), the internal cavity of the end cover (3) is communicated with the interior of the furnace body (1), a circle of through holes A (4) is provided on the side of the end cover (3), a sealing cover (5) is covered on the end cover (3), a circle of through holes B (6) is provided on the sealing cover (5), a heat conduction mechanism (7) is installed inside the furnace body (1), and a bracket mechanism (8) is also provided inside the furnace body (1), and the bracket mechanism (8) is located inside the heat conduction mechanism (7).

2. The novel kiln for producing ceramic frit according to claim 1, characterized in that: The heat conduction mechanism (7) comprises a U-shaped frame (701) and a heating tube (702); the interior of the U-shaped frame (701) is a hollow structure; a heating element (703) is installed at the middle position of the bottom of the U-shaped frame (701); two groups of heating tubes (702) are provided; the two groups of heating tubes (702) are both located in the U-shaped frame (701) and are symmetrically distributed about the center line of the U-shaped frame (701); the heating tubes (702) are fixed to the outer wall of the U-shaped frame (701); the inner wall of the U-shaped frame (701) is provided with mesh holes; the inner bottom wall of the upper end of the U-shaped frame (701) is provided with two placement grooves (704); and the tops of both ends of the U-shaped frame (701) are provided with heat exhaust holes (705) that are connected to the interior thereof.

3. The novel kiln for producing ceramic frit according to claim 2, characterized in that: A support plate (706) is provided inside the middle position of the U-shaped frame (701), and the upper and lower ends of the support plate (706) are respectively fixed to the upper and lower inner walls of the U-shaped frame (701), and the heating element (703) is located inside the support plate (706).

4. The novel kiln for producing ceramic frit according to claim 3 is characterized in that: The support mechanism (8) comprises a placement plate (801), a vertical rod (802), a support plate (803) and a base (804); a plurality of placement plates (801) are provided and arranged vertically; four vertical rods (802) are provided and pass through four corner positions of the plurality of placement plates (801) and are fixed to the placement plates (801); two bases (804) are provided and are arranged on the left and right sides, and the bottom ends of the two vertical rods (802) distributed front and back are fixed to one of the bases (804); the base (804) can be placed in the placement groove (704); and the support plate (803) connects the two bases (804).

5. The novel kiln for producing ceramic frit according to claim 4, characterized in that: The side walls and top wall of the furnace body (1) are both equipped with fastening components (9); the fastening components (9) of the side walls are used to fix the sealing baffle (2) and the furnace body (1); and the fastening components (9) of the top wall are used to fix the sealing cover (5) and the end cover (3).

6. The novel kiln for producing ceramic frit according to claim 5, characterized in that: The fastening assembly (9) comprises an L-shaped frame (901) and a screw rod (902); one end of the L-shaped frame (901) is welded to the furnace body (1), and the other end extends to one side of the furnace body (1); the screw rod (902) passes through the end of the L-shaped frame (901) away from the furnace body (1) and is threadedly connected thereto; the other end of the screw rod (902) is used to squeeze the baffle plate (2) and the sealing cover (5); and a hand wheel (903) is also installed at the outer end of the screw rod (902).

7. The novel kiln for producing ceramic frit according to claim 6, characterized in that: A ventilation device (10) is installed on one side of the top wall of the furnace body (1) located at the end cover (3), and a water spray device (11) is installed on the other side. The ventilation device (10) and the water spray device (11) both correspond to the through hole A (4) and the through hole B (6).

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