Tensile detection device for polyester fabric production

By designing a tensile detection device for the production of polyester fabrics, the precise stretching and control of polyester fabrics is achieved by combining the transmission assembly and hydraulic cylinder, and the problems of high load and fracture of the existing devices are solved, ensuring the stability and operation safety of the detection device.

CN222866413UActive Publication Date: 2025-05-13SUZHOU JINJIANGREN TEXTILE CO LTD
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Patent Information

Application Number
CN202421593597.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-13
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing tensile resistance detection device of polyester fabric cannot stop the stretching operation in time when the polyester fabric is subjected to greater than the maximum force required for the specified stretching, resulting in an increase in the motor load, unstable use of the detection device, and the polyester fabric is prone to breaking, affecting safety.

Method used

A tensile detection device for the production of polyester fabrics was designed. Through the coordination of workbench, transmission components, legs, motor, first screw rod, frame, pallet, hydraulic cylinder, pressure plate, fabric, anti-slip pad, U-shaped rod and slide barrel, the transmission structure of threaded blocks, cross rods, vertical plates, press springs, second screw rod, knob and slide rods, the precise stretching and control of polyester fabrics is achieved to avoid motor overload and fabric breakage.

Benefits of technology

Accurate tensile resistance detection of polyester fabrics is achieved, avoiding excessive motor load and fabric breakage, and ensuring long-term and stable use and safe operation of the detection device.

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Abstract

The utility model discloses a tensile property detection device for polyester fabric production, which comprises a working table, four corners of the lower surface of the working table are fixedly connected with supporting legs, a supporting plate is fixedly connected among the supporting legs, one side surface of the working table is fixedly connected with a motor, the interior of the working table is transversely and rotatably connected with a first screw rod, and the first screw rod is fixedly connected with a second screw rod. The first lead screw is fixedly connected with an output shaft of the motor. According to the tensile strength detection device for polyester fabric production, through cooperation of the workbench, the transmission assembly, the supporting legs, the motor, the first lead screw, a square frame, a supporting plate, a hydraulic cylinder, a pressing plate, fabric, an anti-skid pad, a U-shaped rod and a sliding barrel, a gap can be generated between a threaded block and the first lead screw, and at the moment, the first lead screw does not conduct threaded transmission on the threaded block any more; the stretching force application to the fabric is stopped, the motor is not easy to be in a high-load state, the long-term stable use of the detection device is facilitated, in addition, the fabric is not easy to break, and the operator is prevented from being hurt by random collapse and bounce due to breakage.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyester fabric production detection, in particular to a tensile resistance detection device for polyester fabric production. Background Art

[0002] Polyester fabric is a kind of chemical fiber clothing fabric that is widely used in daily life. Its biggest advantage is its good wrinkle resistance and shape retention. Therefore, it is suitable for outerwear, various bags, tents and other outdoor products. As the production and application of polyester fabrics become more and more extensive, the requirements for it are also getting higher and higher. In order to ensure the production quality of polyester fabrics, after the production of polyester fabrics is completed, random sampling will be carried out on the tensile strength of polyester fabrics to ensure the quality of polyester fabrics.

[0003] In order to improve the problem that manual clamps are required for pulling inspection, accurate tensile strength data cannot be obtained, the detection effect is poor, the tightness of the polyester cloth cannot be adjusted when the clamp is clamped, and safety hazards are easily generated when the polyester cloth is pulled. The utility model patent with application number 202223285050.8 in the public technology is applied, including a workbench, four symmetrical support legs are arranged around the lower end of the workbench, and a support plate is fixedly connected between the support legs. A first fixed frame is arranged on the left side of the top of the workbench, and the first fixed frame A first clamping assembly is arranged inside, a first slide is arranged in the middle of the upper surface of the workbench, a second fixing frame is arranged on the right side of the top of the workbench, a second clamping assembly is arranged inside the second fixing frame, and an adjusting tensioning assembly is arranged on the right side of the workbench. Although the tightness of the polyester cloth can be adjusted and fixed by the cooperation of the first clamping assembly, the second clamping assembly and the adjusting tensioning assembly, and the tensile force data can be accurately obtained, which is practical, there are still certain disadvantages in the actual use process, because the polyester fabric has high strength. The strength of short fibers is 2.6-5.7cN / dtex, and that of high-strength fibers is 5.6-8.0cN / dtex. In the actual tensile performance test of polyester fabrics by enterprises, the polyester fabrics will not be partially pulled apart, but the polyester fabrics will be stretched to the specified maximum force, followed by the removal of the tension of the polyester fabrics, and then the degree of deformation of the polyester fabrics is judged to know the tensile performance of the polyester fabrics. However, in the comparative document, the polyester fabric is tensilely resisted by moving the clamping plates on both sides by driving the threaded column with a motor. When the force on the polyester fabric is greater than the maximum force required for the specified stretching during the pulling of the polyester fabric, the pulling operation of the polyester fabric cannot be stopped in time, and the working load of the motor will increase rapidly at this time, which is not conducive to the long-term and stable use of the detection device. In addition, when the clamped and stretched polyester fabric continues to be subjected to increasing force, it will collapse wildly at the moment of breaking, affecting safety. Utility Model Content

[0004] The purpose of the utility model is to provide a tensile resistance detection device for polyester fabric production, so as to solve the problem proposed in the above-mentioned background technology that the polyester fabric is subjected to tensile resistance by driving the threaded column by a motor to drive the movement of the clamping plates on both sides. During the pulling of the polyester fabric, when the force on the polyester fabric is greater than the maximum force required for the specified stretching, the pulling operation of the polyester fabric cannot be stopped in time, and the working load of the motor will increase rapidly at this time, which is not conducive to the long-term stable use of the detection device. In addition, after the clamped and stretched polyester fabric continues to be subjected to increased force, it will collapse arbitrarily at the moment of breaking, affecting safety.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tensile strength testing device for polyester fabric production, comprising a workbench, legs are fixedly connected to the four corners of the lower surface of the workbench, a support plate is fixedly connected between the legs, a motor is fixedly connected to the surface of one side of the workbench, a first screw rod is connected to the inside of the workbench for horizontal rotation, the first screw rod is fixedly connected to the output shaft of the motor, square frames are provided on both sides of the upper surface of the workbench, a bottom plate is fixedly connected to the lower surface of the square frame, the bottom plate is connected to the first screw rod through a transmission assembly, a hydraulic cylinder is fixedly connected to the center of the upper surface of the square frame, a pressure plate is fixedly connected to the bottom end of the hydraulic cylinder, the lower surface of the pressure plate is pressed against the fabric, the lower surface of the fabric is pressed against the anti-skid pad, the anti-skid pad is fixedly connected to the contact surface of the square frame, the front and rear sides of the upper surface of the workbench The cam is connected to the second end of the second guide rail, and the cam is connected to the first end of the second guide rail by a threaded connection.

[0006] Preferably, two balls are fixedly connected to the four corners of the lower surface of the base plate, and the balls are in contact with the upper surface of the workbench.

[0007] Preferably, material boxes are placed on both sides of the upper surface of the pallet.

[0008] Preferably, reference components are provided on the front and rear sides of the vertical plates, and the reference components include support rods, transverse grooves, pointers and scales. The plurality of support rods are respectively fixedly connected to the front and rear sides of the plurality of vertical plates, and a portion of the support rods passes through the square frame through the transverse grooves. Pointers are fixedly connected to the upper and lower ends of the outer walls of the support rods, and a scale is provided on the rear side of the pointer, and the scale is arranged above the surface of the square frame.

[0009] Compared with the prior art, the beneficial effects of the utility model are: the tensile strength detection device for polyester fabric production has the following advantages over the traditional technology:

[0010] Through the cooperation among the workbench, transmission assembly, legs, motor, first screw rod, frame, support plate, hydraulic cylinder, pressure plate, fabric, anti-skid pad, U-shaped rod and slide, the pressure plate presses the fabric and then starts the motor to rotate the first screw rod. The first screw rod will perform thread transmission on the thread block, so that the two frames can move toward each other and stretch the clamped fabric. When the tensile force on the fabric increases, the force at the contact point between the first screw rod and the thread of the thread block continues to increase. As the force continues to increase, the compression degree of the compression spring increases, which can cause a gap between the thread block and the first screw rod. At this time, the first screw rod no longer performs thread transmission on the thread block, and the tensile force on the fabric is stopped. The motor is not easy to be in a high-load state, which is conducive to the long-term and stable use of the detection device. In addition, the fabric is not easy to break, so as to avoid its breakage and arbitrary collapse to injure the operator.

[0011] Through the cooperation between the workbench, transmission assembly, reference assembly, support legs, motor, first screw rod, frame, support plate, hydraulic cylinder, pressure plate, fabric, anti-slip pad, U-shaped rod and slide, the operator can apply force to the knob to adjust the pressing force between the thread block and the outer wall of the first screw rod. During this process, the support rod and the pointer will move with the vertical plate. During this process, the operator can more intuitively know the pressing force between the thread block and the outer wall of the first screw rod by observing the relationship between the pointer and the scale, and then it is convenient to know the force value when the first screw rod is separated from the thread block, so as to determine the maximum pulling force applied by the two frames to the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The above and other features, advantages and aspects of the embodiments of the present disclosure will become more apparent with reference to the following detailed description in conjunction with the accompanying drawings. Throughout the accompanying drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and the originals and elements are not necessarily drawn to scale.

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 for Figure 1 A left partial sectional view of

[0015] Figure 3 for Figure 2 A front partial sectional view of the

[0016] Figure 4 for Figure 1 A partial enlarged view of

[0017] Figure 5 for Figure 2 A partial enlarged view of

[0018] Figure 6 for Figure 3 A partial enlarged view of .

[0019] In the figure: 1. workbench, 2. transmission assembly, 201. threaded block, 202. cross bar, 203. vertical plate, 204. compression spring, 205. second screw rod, 206. knob, 207. slide rod, 3. reference assembly, 301. support rod, 302. cross groove, 303. pointer, 304. scale, 4. support leg, 5. support plate, 6. motor, 7. first screw rod, 8. frame, 9. bottom plate, 10. hydraulic cylinder, 11. pressure plate, 12. fabric, 13. anti-slip pad, 14. U-shaped rod, 15. slide tube, 16. ball bearing, 17. material box. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-6The utility model provides a technical solution: a tensile strength testing device for polyester fabric production, comprising a workbench 1, four corners of the lower surface of the workbench 1 are fixedly connected with legs 4, a plurality of legs 4 are fixedly connected with a support plate 5, a side surface of the workbench 1 is fixedly connected with a motor 6, a housing of the motor 6 is fixedly connected to a contact surface of the workbench 1, a power line of the motor 6 is connected to an external power supply device, and can provide the required power for the operation of the motor 6, a first screw rod 7 is connected to the inside of the workbench 1 for horizontal rotation, the first screw rod 7 is connected to the workbench 1 for rotation through a ball bearing, the first screw rod 7 is fixedly connected to the output shaft of the motor 6, square frames 8 are provided on both sides of the upper surface of the workbench 1, a bottom plate 9 is fixedly connected to the lower surface of the square frame 8, and a vertical plate 203 is provided on the upper surface of the bottom plate 9 The through groove required for movement, the bottom plate 9 is connected to the first screw rod 7 through the transmission assembly 2, the center of the upper surface of the square frame 8 is fixedly connected with a hydraulic cylinder 10, and the hydraulic cylinder 10 is connected to the external oil supply device through the oil supply pipe, which can provide the hydraulic cylinder 10 with the kinetic energy required for operation, and the bottom end of the hydraulic cylinder 10 is fixedly connected with a pressure plate 11, and the push-pull rod of the hydraulic cylinder 10 is fixedly connected to the pressure plate 11, and the lower surface of the pressure plate 11 is tightly pressed with a fabric 12, and the fabric 12 is a polyester fabric to be tested for tensile performance, and the lower surface of the fabric 12 is tightly pressed with an anti-skid pad 13, which is made of rubber material and has a certain flexibility, which can enhance the stability of the fabric 12 after being clamped, and the anti-skid pad 13 is fixedly connected to the contact surface of the square frame 8, and the front and rear sides of the upper surface of the workbench 1 are fixedly connected with U-shaped rods 14 , slide cylinders 15 are sleeved on both sides of the U-shaped rod 14, the inner wall of the slide cylinder 15 is clearance-matched with the outer wall of the U-shaped rod 14, the slide cylinder 15 is fixedly connected to the contact surface of the square frame 8, the transmission assembly 2 includes a threaded block 201, a cross bar 202, a vertical plate 203, a compression spring 204, a second screw rod 205, a knob 206 and a slide rod 207, a plurality of threaded blocks 201 are respectively pressed against both sides of the outer wall of the first screw rod 7, the threaded block 201 is threadedly connected to the outer wall of the first screw rod 7, the upper and lower sides of the surface of the threaded block 201 away from the first screw rod 7 are fixedly connected with cross bars 202, the outer wall of the cross bar 202 is sleeved with vertical plates 203, the outer wall of the cross bar 202 is clearance-matched with the through-surface of the vertical plates 203, the upper and lower sides between the vertical plates 203 and the threaded block 201 are fixedly connected with compression springs. Spring 204, the coefficient of compression spring 204 is 5-50N / CM, a second screw rod 205 is threadedly connected to the upper inner part of the vertical plate 203, the second screw rod 205 is rotatably connected to the frame 8 through a ball bearing, and knobs 206 are fixedly connected to both ends of the second screw rod 205, a sliding rod 207 is inserted into the surface of one side of the vertical plate 203, the sliding rod 207 penetrates the vertical plate 203, the outer wall of the sliding rod 207 and the through-surface clearance of the vertical plate 203 are matched, and the two ends of the sliding rod 207 are fixedly connected to the contact surface of the frame 8 respectively, and two balls 16 are fixedly connected to the four corners of the lower surface of the bottom plate 9, and the balls 16 are in contact with the upper surface of the workbench 1. The balls 16 can roll, but cannot be separated from the bottom plate 9, which can reduce the friction of the bottom plate 9 when it slides on the upper surface of the workbench 1.Material boxes 17 are placed on both sides of the upper surface of the support plate 5, and the material boxes 17 can be used to store fabric 12 samples.

[0022] A reference assembly 3 is provided on the front and rear sides of the vertical plate 203, and the reference assembly 3 includes a support rod 301, a transverse groove 302, a pointer 303 and a scale 304. Multiple support rods 301 are respectively fixed to the front and rear sides of multiple vertical plates 203, and a part of the support rod 301 passes through the square frame 8 through the transverse groove 302. The support rod 301 can slide horizontally inside the transverse groove 302. Pointers 303 are fixed to the upper and lower ends of the outer wall of the support rod 301. A scale 304 is provided on the rear side of the pointer 303, and the scale 304 is arranged above the surface of the square frame 8.

[0023] During the use of the tensile strength testing device for polyester fabric production, the operator first places the two sides of the fabric 12 to be tested on the upper surfaces of the two anti-slip pads 13 respectively, and then drives the hydraulic cylinder 10 to make the pressure plate 11 and the fabric 12 press against each other. At this time, the motor 6 is started to rotate the first screw rod 7, and the first screw rod 7 will perform thread transmission on the thread block 201, so that the two boxes 8 can move toward each other and stretch the clamped fabric 12. When the tensile force on the fabric 12 increases, the force at the contact point between the first screw rod 7 and the thread block 201 continues to increase. As the force continues to increase, the compression degree of the compression spring 204 increases, which can cause a gap between the thread block 201 and the first screw rod 7. At this time, the first screw rod 7 no longer performs thread transmission on the thread block 201. The motor 6 is not easily in a high-load state, which is conducive to the long-term and stable use of the detection device. In addition, the fabric 12 is not easy to break, so as to avoid its breakage and arbitrary rebound to injure the operator. The operator can apply force to the knob 206 to adjust the pressing force between the threaded block 201 and the outer wall of the first screw rod 7. During this process, the support rod 301 and the pointer 303 will move with the vertical plate 203. During this process, the operator can more intuitively know the pressing force between the threaded block 201 and the outer wall of the first screw rod 7 by observing the relationship between the pointer 303 and the scale 304, and then it is convenient to know the force value when the first screw rod 7 is separated from the threaded block 201, so as to determine the maximum pulling force applied by the two boxes 8 to the fabric 12.

[0024] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0025] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0026] It should also be noted that, for ease of description, only the parts related to the relevant disclosure are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other; it should be noted that the concepts of "first", "second", etc. mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units; it should be noted that the modifications of "one" and "multiple" mentioned in the present disclosure are schematic and not restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more"; the names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only for illustrative purposes, and are not used to limit the scope of these messages or information.

[0027] The machinery, parts and equipment used in the present invention are all conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tensile strength testing device for polyester fabric production, comprising a workbench (1), characterized in that: The four corners of the lower surface of the workbench (1) are fixedly connected with supporting legs (4), and a support plate (5) is fixedly connected between the plurality of supporting legs (4). A motor (6) is fixedly connected to the surface of one side of the workbench (1). A first screw rod (7) is connected to the inside of the workbench (1) for transverse rotation, and the first screw rod (7) is fixedly connected to the output shaft of the motor (6). Square frames (8) are provided on both sides of the upper surface of the workbench (1), and a bottom plate (9) is fixedly connected to the lower surface of the square frame (8), and the bottom plate (9) is connected to the first screw rod (7) through a transmission assembly (2). A hydraulic cylinder (10) is fixedly connected to the center of the upper surface of the square frame (8), a pressure plate (11) is fixedly connected to the bottom end of the hydraulic cylinder (10), a fabric (12) is pressed against the lower surface of the pressure plate (11), an anti-skid pad (13) is pressed against the lower surface of the fabric (12), the anti-skid pad (13) is fixedly connected to the contact surface of the square frame (8), U-shaped rods (14) are fixedly connected to the front and rear sides of the upper surface of the workbench (1), slide cylinders (15) are sleeved on both sides of the U-shaped rod (14), and the slide cylinder (15) is fixedly connected to the contact surface of the square frame (8); The transmission assembly (2) comprises a threaded block (201), a crossbar (202), a vertical plate (203), a compression spring (204), a second threaded rod (205), a knob (206) and a sliding rod (207); The plurality of threaded blocks (201) are respectively pressed against both sides of the outer wall of the first screw rod (7); the threaded blocks (201) are threadedly connected to the outer wall of the first screw rod (7); the upper and lower sides of the surface of the threaded block (201) away from the first screw rod (7) are fixedly connected to cross bars (202); the outer wall of the cross bar (202) is sleeved with a vertical plate (203); the upper and lower sides between the vertical plate (203) and the threaded block (201) are fixedly connected to compression springs (204); A second screw rod (205) is threadedly connected to the upper inner portion of the vertical plate (203), and the second screw rod (205) is rotationally connected to the square frame (8) through a ball bearing. Both ends of the second screw rod (205) are fixedly connected to knobs (206). A sliding rod (207) is inserted into a side surface of the vertical plate (203), and the sliding rod (207) passes through the vertical plate (203). Both ends of the sliding rod (207) are respectively fixedly connected to the contact surface of the square frame (8).

2. The tensile strength testing device for polyester fabric production according to claim 1, characterized in that: Two balls (16) are fixedly connected to the four corners of the lower surface of the bottom plate (9), and the balls (16) are in contact with the upper surface of the workbench (1).

3. The tensile strength testing device for polyester fabric production according to claim 1, characterized in that: Material boxes (17) are placed on both sides of the upper surface of the support plate (5).

4. The tensile strength testing device for polyester fabric production according to claim 1, characterized in that: Reference components (3) are provided on the front and rear sides of the vertical plate (203); The reference assembly (3) comprises a support rod (301), a transverse groove (302), a pointer (303) and a scale (304); The plurality of support rods (301) are respectively fixedly connected to the front and rear sides of the plurality of vertical plates (203); a portion of the support rod (301) passes through the square frame (8) through the transverse groove (302); pointers (303) are fixedly connected to the upper and lower ends of the outer wall of the support rod (301); a scale (304) is provided on the rear side of the pointer (303); and the scale (304) is arranged above the surface of the square frame (8).

Citation Information

Patent Citations

  • Tensile quality detection mechanism for polyester fabric production

    CN219179085U