Sensitive area detection alarm equipment for automatic processing

Abstract

The utility model relates to the technical field of automation, in particular to sensitive area detection alarm equipment for automatic processing, which comprises a processing table, a conveying mechanism and a detection assembly, and the detection assembly comprises a mounting frame, a shooting window, a computer and an alarm. The machining table is used for machining products, the conveying mechanism outputs the machined products, the products are automatically detected through the detection assembly, the conveying mechanism conveys the products to the position below the shooting window in sequence, the shooting window operates to shoot the products and uploads shot pictures to the computer, and then the computer recognizes and analyzes the pictures. And when defective products are detected, the computer sends an electric signal to the alarm, so that the alarm gives an alarm and reminds a worker to pick out the defective products, the detection method does not need manual participation, the processed products are automatically detected, manpower is liberated, and the workload of the worker is relieved.

Description

Technical Field

[0001] The utility model relates to the technical field of automation, in particular to a sensitive area detection alarm device for automated processing. Background Art

[0002] The development of modern production and science and technology has put forward higher and higher requirements for automation technology, and at the same time has provided necessary conditions for the innovation of automation technology. The application of automation is expanding from the engineering field to non-engineering fields, such as medical automation, population control, economic management automation, etc. Factory automation, office automation, home automation and agricultural automation will become important contents of the new technological revolution and develop rapidly.

[0003] At present, the prior art CN211759970U discloses an electrical automation processing equipment, including a processing table and a conveying mechanism installed on the top of the processing table, a finished product receiving platform is provided on one side of the top of the processing table, and the finished product receiving platform cooperates with the conveying mechanism, a processing seat is welded on the top of the processing table, and the processing seat is a U-shaped structure, a push rod motor is welded on the top of the processing seat, and a lifting column is welded on the output shaft of the push rod motor, and a lifting rod, a lifting block, a transmission rod and a clamping mechanism are provided to clamp the product when processing the product to avoid product deviation during processing and affecting the processing quality; because a moving groove, a rolling groove, a moving column, a moving tube, a limit column and a spring are provided, automatic adjustment can be performed when the product sizes are inconsistent to adapt to products of different sizes, while ensuring that the clamping force is moderate to avoid damage to the product; the utility model can clamp the product when processing the product to avoid product deviation during processing and affecting the processing quality, and can adapt to products of different sizes, while ensuring that the clamping force is moderate to avoid damage to the product.

[0004] However, the products produced by the above-mentioned automated equipment require manual inspection of sensitive areas (joints and surfaces, etc.) and the selection of defective products, which puts a lot of workload on the workers. Utility Model Content

[0005] The utility model aims to provide a sensitive area detection alarm device for automated processing, aiming to solve the problem that the existing automated equipment uses manual detection of sensitive areas in the production of products, which results in high workload for workers.

[0006] To achieve the above-mentioned purpose, the utility model provides a sensitive area detection alarm device for automated processing, including a processing table, a conveying mechanism and a detection component, the processing table is fixedly connected to the conveying mechanism and is located on the top of the conveying mechanism, the detection component is fixedly connected to the conveying mechanism and is located on the top of the conveying mechanism, the detection component includes a mounting frame, a shooting window, a computer and an alarm; the mounting frame is fixedly connected to the conveying mechanism and is located on the top of the conveying mechanism, the shooting window is fixedly connected to the mounting frame and is located on one side of the mounting frame, the computer is fixedly connected to the mounting frame and is located on the outside of the mounting frame, and the alarm is fixedly connected to the mounting frame and is located on the side of the mounting frame close to the computer.

[0007] Among them, the sensitive area detection alarm device for automated processing also includes a mounting bar and a fill light. The mounting bar is detachably connected to the mounting frame and is located on the inner wall of the mounting frame. The fill light is clamped with the mounting bar and is located on the side of the mounting bar away from the mounting frame.

[0008] Wherein, the shooting window includes a shooting window body and a sweeping brush, wherein the shooting window body is fixedly connected to the mounting frame and is located at one side of the mounting frame, and the sweeping brush is slidably connected to the shooting window body and is located at one side of the shooting window body.

[0009] Wherein, the sensitive area detection alarm device for automated processing further includes a marking component, and the marking component is fixedly connected to the mounting frame and is located on one side of the mounting frame.

[0010] Wherein, the marking component includes a liquid storage tank, a liquid guiding group and a spray gun, the liquid storage tank is fixedly connected to the mounting frame and is located outside the mounting frame, the liquid guiding group is connected to the liquid storage tank and is located on one side of the liquid storage tank, and the spray gun is connected to the liquid guiding group and is located on the side of the liquid guiding group away from the liquid storage tank.

[0011] Wherein, the marking assembly also includes a telescopic rod and a scraper, the telescopic rod is fixedly connected to the mounting frame and is located on the side of the mounting frame close to the liquid guide group, and the scraper is fixedly connected to the telescopic rod and is located on the side of the telescopic rod away from the mounting frame.

[0012] The utility model discloses a sensitive area detection alarm device for automated processing, wherein the processing table is used to process products, the conveying mechanism is used to output the processed products, and the products are automatically detected by the detection component, the mounting frame provides installation conditions for the shooting window, the computer and the alarm, the conveying mechanism transports the products to the bottom of the shooting window in sequence, the shooting window operates to shoot products, and uploads the shot pictures to the computer, the computer then identifies and analyzes the pictures, thereby detecting sensitive areas of the photographed products, and when defective products are detected, the computer sends an electrical signal to the alarm, causing the alarm to sound an alarm to remind workers to pick out defective products, the alarm is a buzzer, and the detection method does not require manual participation, performs automated detection of processed products, liberates manpower, reduces the workload of workers, and solves the problem that the existing automated equipment uses manual detection of sensitive areas to produce products, and the workers have high work intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0014] Figure 1 It is a structural schematic diagram of a sensitive area detection alarm device for automated processing according to the first embodiment of the utility model.

[0015] Figure 2 It is a structural schematic diagram of a sensitive area detection alarm device for automated processing according to the second embodiment of the utility model.

[0016] Figure 3 It is a structural schematic diagram of another direction of a sensitive area detection alarm device for automated processing according to the second embodiment of the utility model.

[0017] In the figure: 101-processing table, 102-transport mechanism, 103-detection component, 104-mounting frame, 105-shooting window, 106-computer, 107-alarm, 108-mounting bar, 109-fill light, 110-shooting window body, 111-sweeping brush, 201-marking component, 202-liquid storage tank, 203-liquid guide group, 204-spray gun, 205-telescopic rod, 206-scraper. DETAILED DESCRIPTION

[0018] The first embodiment of the present application is:

[0019] See also Figure 1 , Figure 1It is a structural schematic diagram of the utility model, including a processing table 101, a conveying mechanism 102 and a detection component 103, the detection component 103 includes a mounting frame 104, a shooting window 105, a computer 106 and an alarm 107; the sensitive area detection alarm device for automated processing also includes a mounting bar 108 and a fill light 109, the shooting window 105 includes a shooting window body 110 and a sweeping brush 111. The above-mentioned scheme solves the problem that the existing automated equipment uses manual detection of sensitive areas to produce products, and the work intensity of workers is high. It can be understood that the above-mentioned scheme can be used in the scene of automated processing and production, and can also avoid the problem that dim light affects the shooting effect of the scanning window.

[0020] According to this specific embodiment, the processing table 101 is fixedly connected to the conveying mechanism 102 and is located on the top of the conveying mechanism 102. The processing table 101 is used to process the product, and the conveying mechanism 102 is used to output the processed product.

[0021] The detection component 103 is fixedly connected to the conveying mechanism 102 and is located at the top of the conveying mechanism 102. The shooting window 105 is fixedly connected to the mounting frame 104 and is located at one side of the mounting frame 104. The computer 106 is fixedly connected to the mounting frame 104 and is located at the outside of the mounting frame 104. The alarm 107 is fixedly connected to the mounting frame 104 and is located at the side of the mounting frame 104 close to the computer 106. The detection component 103 performs automatic detection on the product. The mounting frame 104 provides mounting conditions 108 for the shooting window 105, the computer 106 and the alarm 107. The conveying mechanism 102 The products are transported to the bottom of the shooting window 105 in sequence. The shooting window 105 operates to shoot the products and uploads the shot pictures to the computer 106. The computer 106 then recognizes and analyzes the pictures to detect sensitive areas of the photographed products. When defective products are detected, the computer 106 sends an electrical signal to the alarm 107, so that the alarm 107 sounds an alarm to remind workers to pick out defective products. The alarm 107 is a buzzer. This detection method does not require human participation and performs automated detection of processed products, freeing up manpower and reducing the workload of workers. This solves the problem that the existing automated equipment uses manual detection of sensitive areas to produce products, and the workers' workload is high.

[0022] Secondly, the mounting strip 108 is detachably connected to the mounting frame 104 and is located on the inner wall of the mounting frame 104. The fill light 109 is snap-connected to the mounting strip 108 and is located on the side of the mounting strip 108 away from the mounting frame 104. The mounting strip 108 is fixed to the mounting frame 104 by adsorption of a magnetic block. The mounting strip 108 is used to install and fix the fill light 109 on the mounting frame 104. The fill light 109 emits light to assist the use of the shooting window 105, thereby avoiding the problem that the dim light in the workshop affects the shooting effect of the scanning window, thereby affecting the detection accuracy.

[0023] At the same time, the shooting window body 110 is fixedly connected to the mounting frame 104 and is located on one side of the mounting frame 104. The sweeping brush 111 is slidably connected to the shooting window body 110 and is located on one side of the shooting window body 110. The shooting window body 110 is used to take pictures of the products transported by the conveying mechanism 102 and upload the pictures to the computer 106 for recognition and analysis. The sweeping brush 111 is used to clean the lens of the shooting window body 110 every time the shooting window body 110 is used to prevent dust from sticking to the lens and affecting the shooting effect of the shooting window body 110.

[0024] When the detection component 103 is in use, the worker first slides the sweeping brush 111 with his hand to clean the lens of the shooting window body 110, and turns on the fill light 109. When the conveying mechanism 102 transports the product to the bottom of the shooting window body 110, the laser sensor on the outside of the shooting window body 110 detects the product. At this time, the shooting window body 110 operates to shoot the product and uploads the shot picture to the computer 106. The computer 106 then identifies and analyzes the picture to detect the sensitive area of ​​the photographed product. When a defective product is detected, the computer 106 sends an electrical signal to the alarm 107, causing the alarm 107 to sound an alarm to remind the worker to pick out the defective product.

[0025] The second embodiment of the present application is:

[0026] Based on the first embodiment, please refer to Figure 2-Figure 3 , Figure 2 It is a structural schematic diagram of the utility model. Figure 3 It is a structural schematic diagram of another direction of the utility model. The sensitive area detection alarm device for automated processing in this embodiment also includes a marking component 201, and the marking component 201 includes a liquid storage tank 202, a liquid guide group 203 and a spray gun 204. The marking component 201 also includes a telescopic rod 205 and a scraper 206.

[0027] According to this specific embodiment, the marking component 201 is fixedly connected to the mounting frame 104 and is located on one side of the mounting frame 104. The marking component 201 is used to mark the detected defective products and provide a mark for workers to pick out the defective products.

[0028] The liquid storage tank 202 is fixedly connected to the mounting frame 104 and is located outside the mounting frame 104. The liquid guiding group 203 is communicated with the liquid storage tank 202 and is located on one side of the liquid storage tank 202. The spray gun 204 is communicated with the liquid guiding group 203 and is located on the side of the liquid guiding group 203 away from the liquid storage tank 202. The liquid storage tank 202 is used to store ink used for marking defective products. The liquid guiding group 203 includes a liquid pump and a conduit, which are used to guide the ink in the liquid storage tank 202 into the spray gun 204. When defective products are detected, the computer 106 controls the alarm 107 to sound an alarm to prompt the workers. At the same time, the controller controls the liquid guiding group 203 to guide the ink in the liquid storage tank 202 into the spray gun 204. The spray gun 204 then sprays ink on the detected defective products to mark them. Subsequent workers only need to pick out the products sprayed with ink to complete the selection of defective products.

[0029] Secondly, the telescopic rod 205 is fixedly connected to the mounting frame 104 and is located on the side of the mounting frame 104 close to the liquid guiding group 203. The scraper 206 is fixedly connected to the telescopic rod 205 and is located on the side of the telescopic rod 205 away from the mounting frame 104. The telescopic rod 205 is an electric telescopic rod. The telescopic rod 205 is energized and extends to drive the scraper 206 to move. The scraper 206 moves to clean the spray of the spray gun 204 to prevent the ink from clogging the spray gun 204 after cooling, thereby affecting the marking of defective products.

[0030] When the marking component 201 is in use, the controller controls the operation of the liquid guiding group 203, and the liquid guiding group 203 guides the ink in the liquid storage tank 202 to the spray gun 204. The spray gun 204 then sprays ink on the detected defective products to mark them, thereby facilitating subsequent workers to select defective products and improving the practicality of the detection component 103.

[0031] What is disclosed above is only a preferred embodiment of a sensitive area detection alarm device for automated processing of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A sensitive area detection alarm device for automated processing, comprising a processing table and a conveying mechanism, wherein the processing table is fixedly connected to the conveying mechanism and is located on the top of the conveying mechanism, characterized in that: It also includes a detection component, which is fixedly connected to the conveying mechanism and is located on the top of the conveying mechanism. The detection component includes a mounting frame, a shooting window, a computer and an alarm; The mounting frame is fixedly connected to the conveying mechanism and is located on the top of the conveying mechanism, the shooting window is fixedly connected to the mounting frame and is located on one side of the mounting frame, the computer is fixedly connected to the mounting frame and is located on the outside of the mounting frame, and the alarm is fixedly connected to the mounting frame and is located on a side of the mounting frame close to the computer.

2. A sensitive area detection alarm device for automated processing as claimed in claim 1, characterized in that: The sensitive area detection alarm device for automated processing also includes a mounting bar and a fill light. The mounting bar is detachably connected to the mounting frame and is located on the inner wall of the mounting frame. The fill light is snap-connected to the mounting bar and is located on a side of the mounting bar away from the mounting frame.

3. A sensitive area detection alarm device for automated processing as claimed in claim 2, characterized in that: The shooting window comprises a shooting window body and a sweeping brush. The shooting window body is fixedly connected to the mounting frame and is located at one side of the mounting frame. The sweeping brush is slidably connected to the shooting window body and is located at one side of the shooting window body.

4. A sensitive area detection alarm device for automated processing as claimed in claim 3, characterized in that: The sensitive area detection alarm device for automated processing also includes a marking component, which is fixedly connected to the mounting frame and is located on one side of the mounting frame.

5. A sensitive area detection alarm device for automated processing as claimed in claim 4, characterized in that: The marking assembly includes a liquid storage tank, a liquid guiding group and a spray gun. The liquid storage tank is fixedly connected to the mounting frame and is located outside the mounting frame. The liquid guiding group is communicated with the liquid storage tank and is located on one side of the liquid storage tank. The spray gun is communicated with the liquid guiding group and is located on a side of the liquid guiding group away from the liquid storage tank.

6. A sensitive area detection alarm device for automated processing as claimed in claim 5, characterized in that: The marking assembly also includes a telescopic rod and a scraper. The telescopic rod is fixedly connected to the mounting frame and is located on a side of the mounting frame close to the liquid guide group. The scraper is fixedly connected to the telescopic rod and is located on a side of the telescopic rod away from the mounting frame.

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