Extrusion granulator

By designing an extrusion granulator including an extrusion cylinder, a cover plate, a fixed plate, an extrusion plate, a two-way motor, a cutting knife and a driving unit, the problems of uneven particle size and low efficiency in the prior art are solved, and the uniformity of particle size and granulation efficiency are improved.

CN222869817UActive Publication Date: 2025-05-16ANHUI ZHONGKE PILOT BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421672493.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-05-16
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

During the granulation process of existing extrusion granulators, the particle size is uneven, the efficiency is low, and the scraps are produced.

Method used

An extrusion granulator including an extrusion cylinder, a cover plate, a fixing plate, an extrusion plate, a bidirectional motor, a cutter and a drive unit is designed. The material is cut through a bidirectional motor, and the material is rounded with a sliding plate and a round groove to ensure uniformity of the particle size.

Benefits of technology

The uniformity of particle size is achieved, the pass rate of particles is improved, the production of scraps is reduced, and the efficiency of granulation is significantly improved.

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Abstract

The utility model discloses an extrusion granulator which comprises an extrusion cylinder and a cover plate, and further comprises a fixed disc fixedly connected to the extrusion cylinder and used for collecting extruded materials; the extrusion plate is fixedly connected in the extrusion cylinder, the cover plate is fixedly connected with a two-way motor, the output end of the two-way motor is fixedly connected with a cutter, the cutter is attached to the extrusion plate, and the cutter is used for cutting extruded materials; and the driving unit is arranged at the end, away from the cutter, of the bidirectional motor, a sliding disc is arranged on the driving unit, and the driving unit can drive the sliding disc to reciprocate in the direction of the fixed disc. According to the utility model, the size of granules can be uniform, and the qualification rate of the granules is improved; and moreover, fewer leftover materials are generated during granulation, so that the granulation efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of extrusion granulation, in particular to an extrusion granulator. Background Art

[0002] A granulator is a molding machine that can make materials into a specific shape. In the food processing industry, granulators are often used to process granular foods and extrude foods with high humidity. When solid materials are extruded, the air between the materials is first expelled to rearrange the particles and eliminate the gaps between the materials.

[0003] When the existing extrusion granulators are used, most of them directly cut the materials and make them fall naturally. Not only are the granules produced uneven in size, but also a lot of scraps are produced during the granulation process, resulting in low granulation efficiency. Utility Model Content

[0004] The utility model aims to provide an extrusion granulator to solve the technical problems in the prior art, which can make the size of granules uniform and improve the qualified rate of granules; and less scraps are generated during granulation, which greatly improves the efficiency of granulation.

[0005] The utility model provides an extrusion granulator, comprising an extrusion barrel and a cover plate, and further comprising: a fixed disk fixedly connected to the extrusion barrel, the fixed disk being used to collect extruded materials; an extrusion plate fixedly connected to the extrusion barrel, a bidirectional motor being fixedly connected to the cover plate, a cutter being fixedly connected to the output end of the bidirectional motor, the cutter being fitted with the extrusion plate, and being used to cut the extruded materials; a drive unit, arranged at one end of the bidirectional motor away from the cutter, a sliding disk being arranged on the drive unit, and the drive unit being capable of driving the sliding disk to reciprocate along the direction of the fixed disk.

[0006] Preferably, the driving unit includes a rotating shaft fixedly connected to the output end of the bidirectional motor, a bidirectional screw is fixedly connected to the rotating shaft, a mounting sleeve is sleeved on the bidirectional screw, a protrusion matched with the bidirectional screw is fixedly connected to the inside of the mounting sleeve, two mounting rods are symmetrically fixedly connected to the outside of the mounting sleeve, a telescopic rod is fixedly connected to the bottom of the mounting rod, and the sliding disk is fixedly connected to the bottom end of the telescopic rod, so that the sliding disk and the fixed disk can be driven to reciprocate, thereby continuously rolling the material into a round shape.

[0007] Preferably, the fixed disk is provided with a plurality of first rounding grooves, and the sliding disk is provided with a plurality of second rounding grooves on a side close to the fixed disk, and the first rounding grooves are adapted to the second rounding grooves, so that the material can be rounded into uniform sizes in the first rounding grooves and the second rounding grooves.

[0008] Preferably, it also includes two chute grooves symmetrically opened on the side of the sliding disk close to the fixed disk, and two positioning blocks are symmetrically fixedly connected to the side of the fixed disk close to the sliding disk, the positioning blocks are located in the chute, and the sides of the positioning blocks and the chute close to each other are inclined, so as to facilitate the discharge of the rounded material from the fixed disk.

[0009] Preferably, a plurality of holes are formed through the extrusion plate, and the diameter of the holes is larger than the diameter of the first rounding groove and the second rounding groove, so as to ensure the stable rounding work.

[0010] Preferably, it further comprises a bracket fixedly connected to the fixed plate, and the bracket is rotatably connected to the rotating shaft, so that the stability of the rotation of the rotating shaft can be ensured.

[0011] Preferably, it also includes a discharge hole opened at the bottom of the extrusion cylinder, the discharge hole is connected to the first rounding groove, and the side of the fixed plate close to the discharge hole is inclined, so as to ensure that the cut material can fall stably into the first rounding groove.

[0012] Compared with the prior art, the utility model can make the size of granules uniform and improve the qualified rate of granules; moreover, less scraps are generated during granulation, which greatly improves the efficiency of granulation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a first three-dimensional structural schematic diagram of the utility model;

[0014] Figure 2 It is a second three-dimensional structural schematic diagram of the utility model;

[0015] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;

[0016] Figure 4 It is a structural schematic diagram of the anti-centering fixed disk of the utility model;

[0017] Figure 5 It is a structural schematic diagram of the sliding disk in the utility model;

[0018] Figure 6 This utility model Figure 3 Enlarged view of point A in .

[0019] Explanation of the reference numerals: 1. Extrusion cylinder; 2. Extrusion plate; 3. Cover plate; 4. Bidirectional motor; 5. Cutter; 6. Discharge hole; 7. Fixed disk; 8. First rounding groove; 9. Bracket; 10. Rotating shaft; 11. Bidirectional lead screw; 12. Mounting sleeve; 13. Mounting rod; 14. Telescopic rod; 15. Sliding disk; 16. Second rounding groove; 17. Slide groove; 18. Positioning block; 19. Bump. DETAILED DESCRIPTION

[0020] The following embodiments of the technical solution of the present application are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.

[0022] In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "multiple" is more than two, unless otherwise clearly and specifically defined.

[0023] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0024] In the description of the embodiments of the present application, the term "and / or" is only a description of the association relationship of the associated objects, indicating that there may be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.

[0025] In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces).

[0026] In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the present application.

[0027] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0028] like Figure 1-Figure 6 As shown, an embodiment of the utility model provides an extrusion granulator, including an extrusion barrel 1 and a cover plate 3, the end of the extrusion barrel 1 is connected to the extrusion equipment to ensure stable extrusion of the material, and also includes: a fixed disk 7 fixedly connected to the extrusion barrel 1, the fixed disk 7 is used to collect the extruded material; an extrusion plate 2 fixedly connected to the extrusion barrel 1, a bidirectional motor 4 is fixedly connected to the cover plate 3, a cutter 5 is fixedly connected to the output end of the bidirectional motor 4, the cutter 5 is fitted with the extrusion plate 2, and the cutter 5 is used to cut the extruded material; a drive unit is arranged at the end of the bidirectional motor 4 away from the cutter 5, a sliding disk 15 is arranged on the drive unit, and the drive unit can drive the sliding disk 15 to reciprocate along the direction of the fixed disk 7.

[0029] In the embodiment provided in the present application, the driving unit includes a rotating shaft 10 fixedly connected to the output end of the bidirectional motor 4, a bidirectional screw 11 is fixedly connected to the rotating shaft 10, a mounting sleeve 12 is sleeved on the bidirectional screw 11, the interior of the mounting sleeve 12 is fixedly connected to a protrusion 19 adapted to the bidirectional screw 11, the exterior of the mounting sleeve 12 is symmetrically fixedly connected to two mounting rods 13, the bottom of the mounting rod 13 is fixedly connected to a telescopic rod 14, and a sliding plate 15 is fixedly connected to the bottom end of the telescopic rod 14.

[0030] The specific structure of the bidirectional motor 4 can refer to the technical solutions in the prior art. Those skilled in the art will know that it will not be elaborated here. The bidirectional motor 4 drives the rotating shaft 10 and the bidirectional screw 11 to rotate, and under the action of the protrusion 19, the mounting sleeve 12 is driven to reciprocate on the bidirectional screw 11, thereby driving the sliding disk 15 to move through the mounting rod 13 and the telescopic rod 14. During the movement of the sliding disk 15, the telescopic rod 14 can adapt to the height of the sliding disk 15 to ensure the stability of the movement of the sliding disk 15.

[0031] In the embodiment provided in the present application, a plurality of first rounding grooves 8 are provided on the fixed disk 7, and a plurality of second rounding grooves 16 are provided on a side of the sliding disk 15 close to the fixed disk 7, and the first rounding grooves 8 are matched with the second rounding grooves 16.

[0032] The first rounding groove 8 and the second rounding groove 16 are both semicircular. When the material falls into the first rounding groove 8, the material can be rounded through the relative movement between the first rounding groove 8 and the second rounding groove 16. The fallen residue can be adsorbed in the larger material during the rounding process, and the larger material can be cut into smaller sizes by the first rounding groove 8 and the second rounding groove 16, thereby ensuring the uniformity of the material size. The number of the first rounding groove 8 and the second rounding groove 16 is not limited here, as long as it can meet the rounding requirements of the cut material.

[0033] In the embodiment provided by the present application, there are also two slide grooves 17 symmetrically opened on the side of the sliding plate 15 close to the fixed plate 7, and two positioning blocks 18 are symmetrically fixedly connected to the side of the fixed plate 7 close to the sliding plate 15. The positioning blocks 18 are located in the slide grooves 17, and the sides of the positioning blocks 18 and the slide grooves 17 close to each other are both inclined.

[0034] Initially, the sliding disk 15 is aligned with the fixed disk 7. When the sliding disk 15 and the fixed disk 7 move relative to each other, the material can be rolled into a ball. When the end of the chute 17 moves to the positioning block 18, the sliding disk 15 can move upward along the fixed disk 7 under the action of the positioning block 18, so that the material after rolling will fall from the first rolling groove 8, and the staff can collect the material through the bottom of the first rolling groove 8.

[0035] In the embodiment provided in the present application, a plurality of holes are formed through the extrusion plate 2 , and the diameter of the holes is larger than the diameter of the first rounding groove 8 and the second rounding groove 16 .

[0036] When the material is extruded, after the material contacts the extrusion plate 2, under the action of greater pressure, part of the material is squeezed through the holes of the extrusion plate 2 to the other side, and the extruded material is cut into particles under the action of the cutter 5. It should be explained that there is pressure between the cut material and the first rounding groove 8 and the second rounding groove 16. When the first rounding groove 8 and the second rounding groove 16 move relative to each other, since the material is softer at this time, its shape can be changed by the first rounding groove 8 and the second rounding groove 16 to achieve rounding.

[0037] The embodiment provided in the present application further includes a bracket 9 fixedly connected to the fixed plate 7 , and the bracket 9 is rotatably connected to the rotating shaft 10 .

[0038] The shape of the bracket 9 is not limited here, as long as the end of the rotating shaft 10 can be limited to prevent the damage of the equipment due to position deviation when the rotating shaft 10 rotates.

[0039] In the embodiment provided in the present application, there is also a discharge hole 6 provided at the bottom of the extrusion cylinder 1 , the discharge hole 6 is connected to the first rounding groove 8 , and the side of the fixed plate 7 close to the discharge hole 6 is inclined.

[0040] The cut material will fall to the bottom of the extrusion barrel 1, and finally fall into the first rounding groove 8 through the discharge hole 6. Since the side of the fixed plate 7 close to the discharge hole 6 is inclined, the material can be prevented from accumulating in the extrusion barrel 1, so that the cut material can fall into the first rounding groove 8.

[0041] The above description is only a preferred embodiment of the present invention, but the present invention is not limited to the scope of implementation shown in the drawings. Any changes made in accordance with the concept of the present invention, or modifications to equivalent embodiments with equivalent changes, which still do not exceed the spirit covered by the description and drawings, should be within the protection scope of the present invention.

Claims

1. An extrusion granulator, characterized in that: Including extrusion cylinder and cover plate, also includes: A fixed disk fixedly connected to the extrusion cylinder, the fixed disk being used to collect the extruded material; An extrusion plate is fixedly connected to the extrusion cylinder, a bidirectional motor is fixedly connected to the cover plate, a cutter is fixedly connected to the output end of the bidirectional motor, the cutter is fitted with the extrusion plate, and the cutter is used to cut the extruded material; The driving unit is arranged at one end of the bidirectional motor away from the cutter. The driving unit is provided with a sliding disk. The driving unit can drive the sliding disk to reciprocate along the direction of the fixed disk.

2. An extrusion granulator according to claim 1, characterized in that: The driving unit includes a rotating shaft fixedly connected to the output end of the bidirectional motor, a bidirectional lead screw fixedly connected to the rotating shaft, a mounting sleeve sleeved on the bidirectional lead screw, a protrusion matched with the bidirectional lead screw fixedly connected to the inside of the mounting sleeve, two mounting rods symmetrically fixedly connected to the outside of the mounting sleeve, a telescopic rod fixedly connected to the bottom of the mounting rod, and the sliding plate fixedly connected to the bottom end of the telescopic rod.

3. An extrusion granulator according to claim 1, characterized in that: The fixed disk is provided with a plurality of first rounding grooves, and the sliding disk is provided with a plurality of second rounding grooves on a side close to the fixed disk, and the first rounding grooves are matched with the second rounding grooves.

4. An extrusion granulator according to claim 1, characterized in that: It also includes two sliding grooves symmetrically opened on the side of the sliding plate close to the fixed plate, and two positioning blocks are symmetrically fixedly connected to the side of the fixed plate close to the sliding plate. The positioning blocks are located in the sliding grooves, and the sides of the positioning blocks and the sliding grooves close to each other are both inclined.

5. An extrusion granulator according to claim 3, characterized in that: A plurality of holes are formed through the extrusion plate, and the diameter of the holes is larger than the diameter of the first rounding groove and the second rounding groove.

6. An extrusion granulator according to claim 2, characterized in that: It also includes a bracket fixedly connected to the fixed plate, and the bracket is rotatably connected to the rotating shaft.

7. An extrusion granulator according to claim 3, characterized in that: It also includes a discharge hole opened at the bottom of the extrusion cylinder, the discharge hole is connected to the first rounding groove, and the side of the fixed plate close to the discharge hole is inclined.

Citation Information

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