Caked tobacco shred loosening device

By designing a loose tobacco threads that are clumped with a vibration groove, a first screen surface and a barrier, the problem of difficulty in removing a loose tobacco threads in tobacco thread production is solved, and the efficient looseness of the tobacco threads and the guarantee of the quality of the cigarettes is achieved.

CN222869840UActive Publication Date: 2025-05-16HONGTA TOBACCO (GROUP) CO LTD
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Patent Information

Application Number
CN202421145924.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-05-16
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The prior art is difficult to effectively remove the clumped tobacco in the production process of tobacco, resulting in uneven mixing of tobacco, uneven penetration of flavors and unqualified cigarette quality.

Method used

A loose device for agglomerated tobacco wire is designed, including a vibrating groove, a first screen surface and a barrier member. The vibration groove conveys the tobacco wire by vibration. The first screen surface has a screen hole, and the barrier member is arranged along the tobacco wire flow direction to block the passage of the tobacco wire and make it repeatedly vibrate and loosely on the first screen surface.

Benefits of technology

It effectively improves the loose efficiency of the tobacco thread, avoids the negative impact of the tobacco thread in the production process, and ensures the quality of the tobacco thread and cigarettes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a caked tobacco shred loosening device which comprises a vibration groove. The first screen surface is arranged on the vibration groove, and a gap for the loose tobacco shreds to circulate is formed between the first screen surface and the bottom of the vibration groove; the blocking piece is arranged at the downstream end of the first screen surface, and the blocking piece upwards extends out of the first screen surface; in the working state, loose tobacco shreds penetrate through the first screen face to fall into the bottom of the vibration groove to be conveyed, and caked tobacco shreds are blocked by the blocking piece. According to the caked tobacco shred loosening device provided by the embodiment of the invention, under the action of the first screen surface and the blocking piece, the tobacco shreds on the first screen surface are conveyed forwards when the vibration groove vibrates, and meanwhile, the loosened tobacco shreds downwards penetrate through the first screen surface, fall onto the vibration groove and continue to be conveyed forwards; the clotted tobacco shreds are retained on the first screen face under the action of the blocking piece to be repeatedly vibrated and loosened, and the loosened clotted tobacco shreds penetrate through the first screen face to fall onto the vibration groove to be conveyed, so that the loosening efficiency of the clotted tobacco shreds can be effectively improved, and the clotted tobacco shreds are prevented from generating negative effects in the production process.
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Description

Technical Field

[0001] The present application relates to the technical field of tobacco processing equipment, and in particular to a device for loosening agglomerated tobacco shreds. Background Art

[0002] During the production and processing of tobacco in cigarette factories, tobacco clumps will form due to the mutual entanglement between tobacco, extrusion of equipment, extrusion during tobacco storage and other reasons. If tobacco clumps, it will affect the uniformity of tobacco specifications during blending, and the uniformity of flavor penetration during flavoring. Moreover, if the clumped tobacco flows to the cigarette making machine, the quality of the corresponding cigarettes of the clumped tobacco will also be unqualified. Currently, the treatment of clumped tobacco is mostly carried out by setting rake nails at the outlet of the storage cabinet and vibrating the conveyor by vibration troughs, but the effect of eliminating clumped tobacco is not ideal. Utility Model Content

[0003] The purpose of the present application is to provide a device for loosening clumped tobacco shreds, which can effectively improve the loosening effect of clumped tobacco shreds, thereby effectively solving the shortcomings of the prior art.

[0004] To this end, an embodiment of the present application provides a device for loosening agglomerated tobacco shreds, comprising:

[0005] Vibration trough, used for vibrating and conveying tobacco;

[0006] A first screen surface having screen holes, the first screen surface being arranged on the vibration groove, and a gap for loose shredded tobacco to flow through being provided between the first screen surface and the bottom of the vibration groove;

[0007] A blocking member is arranged at the downstream end of the first screen surface along the flow direction of the tobacco shreds, and the blocking member extends upward from the first screen surface;

[0008] In the working state, the loose tobacco shreds pass through the first screen surface and fall into the bottom of the vibration trough for transportation, while the agglomerated tobacco shreds are blocked by the blocking member.

[0009] In a possible implementation, the blocking member is a second screen surface, and the second screen surface is provided with screen holes.

[0010] In a possible implementation manner, the second screen surface and the first screen surface are perpendicular to each other.

[0011] In a possible implementation, the second screen surface is in an arc shape with a middle portion arched toward the downstream.

[0012] In a possible implementation, the arc angle of the second screen surface is not greater than 90 degrees.

[0013] In a possible implementation, the vibration trough includes a bottom wall, and side walls are provided on both sides of the bottom wall along the flow direction of the tobacco shreds, and both sides of the first screen surface are respectively connected to the side walls on both sides.

[0014] In a possible implementation manner, the first screen surface and the bottom wall of the vibration trough are parallel to each other.

[0015] In a possible implementation, a heightening plate is provided on the side wall at a position corresponding to the blocking member, and the heightening plate protrudes upward from the side wall of the vibration groove at least in an upstream region of the blocking member.

[0016] In a possible implementation, a guide port is provided on the side wall at a position upstream of the blocking member and close to the blocking member, and the guide port is used to discharge the accumulated agglomerated tobacco.

[0017] In a possible implementation, the direction of the blocking member and the tobacco flow direction are perpendicular to each other.

[0018] According to the device for loosening clumped tobacco provided in the embodiment of the present application, under the action of the first screen surface and the blocking member, the tobacco on the first screen surface is transported forward when the vibration trough vibrates. At the same time, the loosened tobacco passes downward through the first screen surface and falls onto the vibration trough and continues to be transported forward. The clumped tobacco is retained on the first screen surface under the action of the blocking member for repeated vibration loosening. After the clumped tobacco is loosened, it passes through the first screen surface and falls onto the vibration trough for transportation. This can effectively improve the efficiency of loosening the clumped tobacco and avoid the negative impact of clumped tobacco in the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the structure of a device for loosening agglomerated tobacco provided in an embodiment of the present application;

[0020] Figure 2 for Figure 1 A partial enlarged view of point A in the middle. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0022] like Figure 1-Figure 2As shown, the embodiment of the present application provides a device for loosening agglomerated tobacco shreds, which is used for loosening agglomerated tobacco shreds during the production process of tobacco shreds. In the production process of tobacco shreds, if agglomerated tobacco shreds appear in the tobacco shreds, it will have many negative effects. For example, in the tobacco blending process, the agglomerated tobacco shreds make the blending of the tobacco shreds not uniform. In the flavoring process, due to the presence of agglomerated tobacco shreds, the flavor cannot effectively penetrate into the center of the agglomerated tobacco shreds. When the agglomerated tobacco shreds are finally circulated to the cigarette-making machine, after the cigarette is rolled, the agglomerated tobacco shreds correspond to The quality of the cigarettes is also unqualified, causing a major quality risk. At present, the treatment of clumped tobacco is mostly to set rake nails at the outlet of the storage cabinet, or to use a vibration trough 100 to transport tobacco, and loosen the clumped tobacco through the vibration effect of the vibration trough 100. These methods are not ideal for loosening the clumped tobacco. The clumped tobacco loosening device provided in the present application is intended to improve the loosening effect of clumped tobacco, avoid the negative impact caused by the presence of clumped tobacco in each process step, and ensure the quality of tobacco and cigarettes.

[0023] The device for loosening agglomerated tobacco shreds includes a vibration trough 100, which is used for vibrating and conveying tobacco shreds, and also includes a first screen surface 201. A plurality of screen holes are evenly arranged on the first screen surface 201. The screen holes on the first screen surface 201 allow loose tobacco shreds to pass through, but do not allow agglomerated tobacco shreds to pass through. The first screen surface 201 is arranged on the vibration trough 100, and the first screen surface 201 can vibrate synchronously with the vibration, thereby realizing the conveyance of tobacco shreds on the first screen surface 201, and a gap is formed between the first screen surface 201 and the bottom of the vibration trough 100 for the loose tobacco shreds to flow forward, and also includes a blocking member. Along the flow direction of the tobacco shreds, the first screen surface 201 has an upstream end and a downstream end, the blocking member is arranged at the downstream end of the first screen surface 201, and the blocking member extends upward from the top of the first screen surface 201, and the blocking member can be inclined to extend upward from the top of the first screen surface 201, or can be perpendicular to the first screen surface 201 and extend upward from the top of the first screen surface 201.

[0024] In the working state, the tobacco shreds transported from the upstream fall onto the first screen surface 201, and driven by the vibration of the vibration trough 100, the tobacco shreds are transported forward on the first screen surface 201. While vibrating, the loose tobacco shreds pass downward through the first screen surface 201 and fall to the bottom of the vibration trough 100 and continue to be transported forward. As for the clumped tobacco shreds, they continue to vibrate forward on the first screen surface 201, and are blocked by the blocking member when running to the blocking member, so that the clumped tobacco shreds can be vibrated and loosened on the first screen surface 201 for a long time. After being loosened, they also pass downward through the first screen surface 201 and fall to the bottom of the vibration trough 100, and then continue to be transported forward. In this way, under the action of the blocking member and the first screen surface 201, the loose tobacco shreds fall onto the vibration trough 100 and are transported forward normally, and the clumped tobacco shreds are continuously vibrated and loosened on the first screen surface 201, which is more effective and thorough in loosening the clumped tobacco shreds.

[0025] In this embodiment, the blocking member can be a plate structure, preferably a second screen surface 202, and a plurality of screen holes are evenly arranged on the second screen surface 202. The screen holes on the second screen surface 202 can allow loose tobacco to pass through, but not allow clumped tobacco to pass through. The second screen surface 202 can be perpendicular to the first screen surface 201. Preferably, the second screen surface 202 is arc-shaped. When observing the second screen surface 202 in a direction perpendicular to the flow direction of the tobacco, the second screen surface 202 is an arc-shaped arc with the middle part arched toward the downstream. The arc angle of the second screen surface 202 is not greater than 90 degrees. Preferably, the arc angle of the second screen surface 202 is 60 degrees. The bottom of the second screen surface 202 is tangentially connected to the downstream end of the first screen surface 201. When a large amount of clumped tobacco is retained in front of the second screen surface 202, the loose tobacco can pass through the screen holes on the second screen surface 202 and fall into the vibration trough 100 during the vibration process, thereby preventing blockage or breakage.

[0026] In this embodiment, the vibration trough 100 includes a bottom wall 101, which is a planar structure. Side walls 102 are arranged on both sides of the bottom wall 101 along the flow direction of the tobacco, forming a trough-shaped channel for the flow of tobacco. The two sides of the first screen surface 201 are respectively connected to the side walls 102 on the left and right sides, and the left and right sides of the second screen surface 202 are also respectively connected to the side walls 102 on the left and right sides. Preferably, the first screen surface 201 is a planar structure, and the first screen surface 201 and the bottom wall 101 of the vibration trough 100 are parallel to each other, so that the tobacco on the first screen surface 201 is loosened by vibration, and the space between the first screen surface 201 and the bottom wall 101 of the vibration trough 100 is more uniform, which facilitates the forward movement of the loose tobacco.

[0027] More preferably, a heightening plate 300 is provided on the side wall 102 at a position corresponding to the second screen surface 202, and the heightening plate 300 protrudes upward from the side wall 102 of the vibration trough 100 at least to the upstream area of ​​the blocking member. Due to the upward extension of the second screen surface 202, a heightening plate 300 with a higher height is provided in the corresponding area on the side wall 102 of the vibration trough 100 to prevent the agglomerated tobacco retained on the second screen surface 202 from leaking out.

[0028] More preferably, a guide port 400 is provided on the side wall 102 upstream of the blocking member and close to the blocking member, and the guide port 400 is used to discharge the accumulated agglomerated tobacco to the outside. In the present embodiment, the guide port 400 passes through the side wall 102 of the vibration trough 100, and the bottom edge height of the guide port 400 is higher than the top of the first screen surface 201. The specific height difference can be determined according to production requirements. When too much agglomerated tobacco is retained in front of the second screen surface 202, the agglomerated tobacco can be discharged to the outside through the guide port 400 to prevent the agglomerated tobacco from crossing the second screen surface 202 and entering the next process, which is beneficial to improving the quality of the tobacco. A guide trough 401 can be provided on the outer side of the side wall 102 of the vibration trough 100 at a position corresponding to the guide port 400 to transport the discharged agglomerated tobacco to a designated location for subsequent processing.

[0029] The first screen surface 201 and the second screen surface 202 may both be screen plate structures.

[0030] The working principle of the present application is as follows: the upstream tobacco shreds are transported and fall onto the first screen surface 201, and the vibration trough 100 drives the first screen surface 201 to vibrate synchronously, and the loose tobacco shreds pass downward through the first screen surface 201 and fall onto the bottom wall 101 of the vibration trough 100 to continue to be transported forward, and the clumped tobacco shreds continue to move forward with the vibration on the first screen surface 201, and the second screen surface 202 causes the clumped tobacco shreds to be retained on the first screen surface 201, and the first screen surface 201 continuously vibrates and loosens the clumped tobacco shreds, and after loosening, the clumped tobacco shreds pass downward through the first screen surface 201 and fall onto the vibration trough 100 to be transported forward, thereby effectively improving the loosening effect of the clumped tobacco shreds, making the clumped tobacco shreds more thoroughly loosened, thereby avoiding the negative impact on the processing and production of tobacco shreds due to the presence of clumped tobacco shreds.

[0031] It should be noted that the phrases "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include certain features, structures or characteristics, but not every embodiment may include the certain features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing certain features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments, whether explicitly or not explicitly described.

[0032] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).

[0033] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.

[0034] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A device for loosening agglomerated tobacco, characterized in that: include: Vibration trough, used for vibrating and conveying tobacco; A first screen surface having screen holes, the first screen surface being arranged on the vibration groove, and a gap for loose shredded tobacco to flow through being provided between the first screen surface and the bottom of the vibration groove; A blocking member is arranged at the downstream end of the first screen surface along the flow direction of the tobacco shreds, and the blocking member extends upward from the first screen surface; In the working state, the loose tobacco shreds pass through the first screen surface and fall into the bottom of the vibration trough for transportation, while the agglomerated tobacco shreds are blocked by the blocking member; The blocking member is a second screen surface, and the second screen surface is provided with screen holes; The second screen surface is in the shape of an arc with a middle portion arched toward the downstream; The arc angle of the second screen surface is 60 degrees, and the bottom of the second screen surface is tangentially connected to the downstream end of the first screen surface.

2. The device for loosening agglomerated tobacco according to claim 1, characterized in that: The vibration trough comprises a bottom wall. Along the flow direction of the tobacco shreds, side walls are arranged on both sides of the bottom wall. Both sides of the first screen surface are respectively connected to the side walls on both sides.

3. The device for loosening agglomerated tobacco according to claim 2, characterized in that: The first screen surface and the bottom wall of the vibration trough are parallel to each other.

4. The device for loosening agglomerated tobacco according to claim 2, characterized in that: A heightening plate is arranged on the side wall at a position corresponding to the blocking member, and the heightening plate protrudes upward from the side wall of the vibration groove at least in the upstream area of ​​the blocking member.

5. The device for loosening agglomerated tobacco according to claim 2, characterized in that: A guide port is provided on the side wall at a position upstream of the blocking member and close to the blocking member, and the guide port is used to discharge the accumulated agglomerated tobacco shreds.

6. The device for loosening agglomerated tobacco according to claim 1, characterized in that: The direction of the blocking member and the flow direction of the tobacco are perpendicular to each other.