Energy-saving blowdown device for industrial boiler

By designing lifting components and brush plates in the boiler sewage discharge device to clean the sludge on the filter screen, and fixing the filter screen through electric push rods and fixing rings, the problems of filter screen shaking and sludge blockage during the boiler sewage discharge process are solved, and a stable and convenient sewage discharge effect is achieved.

CN222871459UActive Publication Date: 2025-05-16SHANGHAI XINGNENG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421480009.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-05-16
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

During the sewage discharge process of existing boilers, the filter net shaking under the impact of sewage affects filtration, and the sludge blocks the mesh hole after long-term use, which requires frequent cleaning or replacement, resulting in inconvenience.

Method used

Design an energy-saving and sewage discharge device for industrial boilers, including industrial boilers and filter boxes. The filter box is equipped with lifting components and brush plates. The threaded rod is driven by the motor to drive the brush plates up and down, clean up the sludge on the filter net, and fix the filter net through an electric push rod and a fixing ring to avoid shaking.

Benefits of technology

The filter net is stable and fixed, avoiding the problems of sludge clogging and frequent replacement, ensuring the stability of the filtration effect and the convenience of long-term use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an industrial boiler energy-saving blowdown device, which belongs to the technical field of energy-saving blowdown equipment, and comprises an industrial boiler and a filter box, the industrial boiler is communicated with the filter box through a connecting pipe, a filter screen is clamped on the filter box, the top end of the filter screen is fixedly connected with a baffle plate, and the baffle plate is fixedly connected with the industrial boiler. Two fixing grooves are formed in the baffle plate; under the combined action of a motor, a threaded rod, a sliding rod, a sliding sleeve, a threaded cylinder, a brush plate and the like, the motor works to drive the threaded rod to rotate, and the brush plate can move upwards or downwards, so that the brush plate can clean the filter screen, and normal work of the filter screen is guaranteed; under the combined action of a baffle, a fixing groove, a fixing ring, a fixing plate, an electric push rod and the like, the fixing groove and the fixing ring can be clamped, and meanwhile, the fixing plate and the fixing ring are clamped and fixed, so that the filter screen can be fixed to the filter screen, and the situation that the filter effect is poor due to shaking of the filter screen is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of energy-saving sewage discharge equipment, and more specifically, to an energy-saving sewage discharge device for industrial boilers. Background Art

[0002] The purpose of boiler blowdown is to ensure that the water quality of the boiler meets the specified standards, reduce the adverse effects of scale formation on the boiler, and keep the impurities in the water within a certain concentration. It is necessary to continuously discharge boiler water with high salt and alkali content and deposited residues, sludge and various sediments from the boiler to maintain safe operation of the boiler and extend the service life of the boiler.

[0003] When the boiler is discharging sewage, the sewage needs to be filtered first. When the filter is filtering, the filter screens set on the left and right will shake under the impact of the sewage, affecting the filtration. In addition, after the filter screen is used for a long time, the sludge in the sewage will clog the mesh of the filter screen. If it cannot be cleaned in time, the normal filtration will be affected. The filter screen also needs to be replaced continuously, which is troublesome. Therefore, in view of the above problems, an energy-saving sewage discharge device for industrial boilers is specially proposed. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an energy-saving sewage discharge device for industrial boilers, which can clean the filter screen to avoid constant replacement of the filter screen, and the filter screens arranged on the left and right are fixed relatively stably and will not shake to affect the filtering effect.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides an energy-saving sewage discharge device for an industrial boiler, comprising an industrial boiler and a filter box, wherein the industrial boiler is connected to the filter box through a connecting pipe, a filter screen is clamped on the filter box, a baffle is fixedly connected to the top of the filter screen, two fixing grooves are provided on the baffle, a fixing ring is welded on the top of the filter box, one end of the fixing ring passes through the fixing groove and is located above the baffle, an electric push rod is welded to the top of the filter box through a mounting plate, a fixing plate is welded and fixed to one end of the electric push rod, and the fixing plate is fixed to the fixing ring through penetration, a brush plate is connected to the filter box through a lifting assembly, one side of the brush plate is against one side of the filter screen, and the other side of the filter box is connected to a water pump.

[0008] When an industrial boiler energy-saving sewage discharge device using the technical solution is used, the brush plate can be moved up and down by setting the lifting component, so that the filter net can be cleaned, and the cleaned sludge can be discharged from the filter box. Under the joint action of the baffle, fixed groove, fixed ring and electric push rod, the cover plate and the fixed plate can be fixed, so that the filter net can be stably fixed in the filter box, ensuring the filtering effect of the filter box.

[0009] Furthermore, the lifting assembly includes a motor, a sliding rod and a bearing, and the bearing is embedded in the filter box. A rotating shaft is movably inserted into the bearing. The top end of the rotating shaft is connected to the motor through a coupling. The body of the motor is welded to the top of the filter box through a fixing plate.

[0010] Furthermore, a threaded rod is fixedly connected to the bottom end of the rotating shaft, and a threaded barrel is threadedly connected to the threaded rod.

[0011] Furthermore, the sliding rod is welded and fixed to the inner wall of the filter box, a sliding sleeve is slidably connected to the sliding rod, and a filter screen is welded between the sliding sleeve and the threaded cylinder.

[0012] Furthermore, a sewage drain groove is provided at the bottom of the inner wall of the filter box, and one end of the sewage drain groove is connected to a sewage drain valve, and the sewage drain valve is installed on the filter box.

[0013] (III) Beneficial effects

[0014] In summary, the utility model has the following beneficial effects:

[0015] 1. Under the joint action of the motor, threaded rod, sliding rod, sliding sleeve, threaded cylinder and brush plate, the motor works to rotate the threaded rod, which can move the brush plate up or down, so that the brush plate can clean the filter screen, thereby ensuring the normal operation of the filter screen;

[0016] 2. Under the joint action of the baffle, fixed groove, fixed ring, fixed plate and electric push rod, the fixed groove and the fixed ring can be clamped together, and the fixed plate and the fixed ring can be clamped and fixed, so that the filter can be fixed on the filter, thereby avoiding the situation where the filtering effect is poor due to the shaking of the filter. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for describing the specific implementation or the prior art will be briefly introduced below. Obviously, the drawings described below are only one implementation of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the three-dimensional cross-sectional structure of the utility model;

[0020] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure of the middle part A;

[0021] Figure 4 For this utility model Figure 2 Schematic diagram of the enlarged structure of part B in the middle.

[0022] The markings in the accompanying drawings are:

[0023] 1. Industrial boiler; 2. Filter box; 3. Motor; 4. Baffle; 5. Electric push rod; 6. Water pump; 7. Connecting pipe; 8. Threaded rod; 9. Brush plate; 10. Filter screen; 11. Sliding sleeve; 12. Sliding rod; 13. Drain trough; 14. Drain valve; 15. Threaded barrel; 16. Rotating shaft; 17. Fixed ring; 18. Fixed groove; 19. Fixed plate. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the utility model easy to understand, the technical scheme in the specific implementation mode of the utility model is clearly and completely described below to further illustrate the utility model. Obviously, the specific implementation mode described is only a part of the implementation mode of the utility model, rather than all styles.

[0025] Example:

[0026] The following is combined with Figure 1-4 The utility model is described in further detail.

[0027] See also Figure 1-4 The utility model provides a technical solution: an energy-saving sewage discharge device for an industrial boiler, comprising an industrial boiler 1 and a filter box 2, a sewage discharge groove 13 is provided at the bottom of the inner wall of the filter box 2, and one end of the sewage discharge groove 13 is connected to a sewage discharge valve 14, and the sewage discharge valve 14 is installed on the filter box 2. Through the setting of the sewage discharge groove 13 and the sewage discharge valve 14, the cleaned and filtered sludge can be discharged from the filter box 2.

[0028] The industrial boiler 1 is connected to the filter box 2 through a connecting pipe 7. A filter screen 10 is clamped on the filter box 2. A baffle 4 is fixedly connected to the top of the filter screen 10. Two fixing grooves 18 are provided on the baffle 4. A fixing ring 17 is welded to the top of the filter box 2. One end of the fixing ring 17 passes through the fixing groove 18 and is located above the baffle 4. An electric push rod 5 is welded to the top of the filter box 2 through a mounting plate. A fixing plate 19 is welded and fixed to one end of the electric push rod 5. The fixing plate 19 is fixedly arranged with the fixing ring 17. A brush plate 9 is connected to the filter box 2 through a lifting assembly. One side of the brush plate 9 is connected to one side of the filter screen 10. The two are tightly against each other. When the brush plate moves up and down, the brush on the brush plate can be inserted into the mesh of the filter. The other side of the filter box 2 is connected to a water pump 6, and the output end of the water pump 6 can be connected to the neutralization device in the sewage discharge device. Under the joint action of the baffle 4, the fixed groove 18, the fixed ring 17, the fixed plate 19 and the electric push rod 5, the fixed groove 18 can be clamped with the fixed ring 17, and the fixed plate 19 can be clamped and fixed with the fixed ring 17, so that the filter 10 can be fixed on the filter 10, thereby avoiding the occurrence of poor filtering effect due to the shaking of the filter 10.

[0029] Specifically, the lowering component includes a motor 3, a sliding rod 12 and a bearing, and the bearing is embedded in the filter box 2. A rotating shaft 16 is movably inserted in the bearing. The top of the rotating shaft 16 is connected to the motor 3 through a coupling. The body of the motor 3 is welded to the top of the filter box 2 through a fixing plate 19. The bottom end of the rotating shaft 16 is fixedly connected to a threaded rod 8, and a threaded barrel is threadedly connected to the threaded rod 8. The sliding rod 12 is welded and fixed to the inner wall of the filter box 2. A sliding sleeve 11 is slidably connected to the sliding rod 12, and a filter screen 10 is welded between the sliding sleeve 11 and the threaded barrel 15.

[0030] By adopting the above technical solution, under the joint action of the motor 3, the threaded rod 8, the sliding rod 12, the sliding sleeve 11, the threaded cylinder 15 and the brush plate 9, the motor 3 works to rotate the threaded rod 8, so that the brush plate 9 can move upward or downward, so that the brush plate 9 can clean the filter screen 10, thereby ensuring the normal operation of the filter screen 10.

[0031] The working principle of the utility model is as follows: when in use, the electrical appliance is connected to the external controller. When the filter screen 10 is cleaned, the controller controls the motor 3 to rotate with the threaded rod 8. Under the limit of the slide rod 12 and the sliding sleeve, the threaded cylinder 15 moves on the threaded rod 8, so that the filter screen 10 can be cleaned with the brush plate 9 to avoid sludge clogging in the mesh. The sludge cleaned from the filter screen 10 will be collected in the sewage tank 13, and then the sewage valve 14 will be opened regularly to discharge the sludge.

[0032] When the filter 10 is replaced, the electric push rod 5 moves with the fixing plate 19 to separate the fixing plate 19 from the fixing ring 17, and then the baffle 4 is pulled upwards, so that the filter 10 can be taken out.

[0033] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. An energy-saving sewage discharge device for industrial boilers, comprising an industrial boiler (1) and a filter box (2), characterized in that: The industrial boiler (1) is connected to the filter box (2) through a connecting pipe (7); a filter screen (10) is clamped on the filter box (2); a baffle (4) is fixedly connected to the top of the filter screen (10); two fixing grooves (18) are provided on the baffle (4); a fixing ring (17) is welded to the top of the filter box (2); one end of the fixing ring (17) passes through the fixing groove (18) and is located above the baffle (4); an electric push rod (5) is welded to the top of the filter box (2) through a mounting plate; a fixing plate (19) is welded and fixed to one end of the electric push rod (5); and the fixing plate (19) and the fixing ring (17) are fixedly arranged; a brush plate (9) is connected to the filter box (2) through a lifting assembly; one side of the brush plate (9) abuts against one side of the filter screen (10); and the other side of the filter box (2) is connected to a water pump (6).

2. An energy-saving sewage discharge device for industrial boilers according to claim 1, characterized in that: The lifting assembly comprises a motor (3), a sliding rod (12) and a bearing, wherein the bearing is embedded in the filter box (2), a rotating shaft (16) is movably inserted into the bearing, the top end of the rotating shaft (16) is connected to the motor (3) via a coupling, and the body of the motor (3) is welded to the top of the filter box (2) via a fixing plate (19).

3. An energy-saving sewage discharge device for industrial boilers according to claim 2, characterized in that: The bottom end of the rotating shaft (16) is fixedly connected to a threaded rod (8), and a threaded barrel is threadedly connected to the threaded rod (8).

4. The energy-saving sewage discharge device for industrial boilers according to claim 3 is characterized in that: The sliding rod (12) is welded and fixed to the inner wall of the filter box (2), a sliding sleeve (11) is slidably connected to the sliding rod (12), and a filter screen (10) is welded between the sliding sleeve (11) and the threaded cylinder (15).

5. The energy-saving sewage discharge device for industrial boilers according to claim 1 is characterized in that: A sewage drain groove (13) is provided at the bottom of the inner wall of the filter box (2), and one end of the sewage drain groove (13) is connected to a sewage drain valve (14), and the sewage drain valve (14) is installed on the filter box (2).