Stirring lifting type waste gas treatment washer
By designing a stir-up lifting waste gas treatment scrubber and adopting a combined structure of separation pipelines and stir-up silo mechanisms, the problems of complex equipment, large land and high cost in the existing technology are solved, and efficient filtration and treatment of waste gas is achieved, which is suitable for multi-scenario needs.
Patent Information
- Application Number
- CN202421868180.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The prior art has problems such as complex equipment structure, large space, inability to move, high manufacturing and maintenance costs in waste gas treatment, and it is difficult to meet the needs of multiple scenarios.
A stir-lifting exhaust gas treatment scrubber is designed, adopting a high-support frame and a low-support frame structure, combining separation pipelines, lifting screws and stirring silo mechanisms to realize double filtration and stir-lifting treatment of exhaust gas.
It realizes efficient filtration and treatment of exhaust gas, has the advantages of small footprint and easy movement, reduces manufacturing and maintenance costs, and improves the waste gas treatment effect.
Smart Images

Figure CN222871691U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical tail gas treatment, in particular to a stirring and lifting type waste gas treatment scrubber. Background Art
[0002] Industrial waste gas refers to the gaseous waste discharged during industrial production. The composition and properties of industrial waste gas depend on the industrial process involved and the raw materials used. Common industrial waste gases include: Combustion waste gas: waste gas from the combustion process, such as waste gas generated by the combustion of fuels such as coal, oil and natural gas, containing carbon dioxide, nitrogen oxides, sulfur dioxide, etc. Chemical waste gas: waste gas from chemical production processes, such as chemical reactions, solvent volatilization, dust emissions, etc., may contain organic solvents, volatile organic compounds, heavy metals, etc. Metal smelting waste gas: waste gas from metal smelting and processing processes, such as sintering, smelting, roasting, etc., may contain smoke, sulfur dioxide, nitrogen oxides, etc. Manufacturing waste gas: waste gas generated from various manufacturing processes, such as automobile manufacturing, electronic manufacturing, textile manufacturing, etc., may contain harmful gases, particulate matter, volatile organic compounds, etc. Industrial waste gas poses potential risks to the environment and human health. High concentrations of toxic gases and particulate matter can pollute the air quality and affect the air quality of the surrounding areas. In addition, some exhaust gas components also contribute to the depletion of the atmospheric ozone layer and climate change.
[0003] The treatment of industrial waste gas requires some special equipment and methods.
[0004] Prior art example 1, referring to patent document CN107427775A, discloses a scrubber, an exhaust gas treatment device, and a ship, wherein the scrubber, the exhaust gas treatment device, and the ship are provided with: a hollow scrubber body; a venturi portion for introducing exhaust gas; a first water jet portion, which removes harmful substances contained in the exhaust gas introduced into the venturi portion by jetting water; and a second water jet portion, which removes attached harmful substances by jetting water onto the wall of the venturi portion, thereby the scrubber, the exhaust gas treatment device, and the ship can inhibit harmful substances from adhering to the venturi portion. The scrubber of example 1 is subject to the constraints of the use environment, and its technology is suitable for ships, and cannot meet the needs of other scenarios.
[0005] Prior art example 2, referring to patent document CN208340368U, discloses a multi-purpose wet scrubber based on acid mist recovery and removal, which includes an upper scrubber and a lower scrubber, the bottom of the lower scrubber is provided with a base, the top of the lower scrubber is provided with a conical sleeve with a small upper part and a large lower part; the upper scrubber is sleeved on the upper part of the lower scrubber through the sleeve; the lower scrubber is provided with a lower scrubber assembly, and the upper scrubber is provided with an upper scrubber assembly; the lower scrubber assembly includes a bracket, the bracket is provided on the base, a driving device is provided in the bracket, one side of the driving device is connected with a transmission outer tube, the transmission outer tube extends along the side of the lower scrubber to the top of the side of the lower scrubber and extends into the lower scrubber, and a transmission inner tube is horizontally provided at the top of the lower scrubber, the transmission inner tube is connected to one end of the transmission outer tube, and multiple lower spray heads are equidistantly connected to the transmission inner tube, and the lower spray heads are all arranged downward. The utility model has strong functionality, small footprint, material saving, and is easy to install and maintain. However, this type of washing tower has a complex structure, large size, occupies a large space, cannot be moved, and has high manufacturing and maintenance costs.
[0006] Prior art example 3, referring to patent document CN215139130U, discloses a spray-stirring and lifting system, which is arranged in a stirring bin and includes a stirring and lifting device, the stirring and lifting device includes a driving part arranged on the top cover of the stirring bin, an auger connected to the driving part and a lifting bin; and a spray system, the spray system is arranged on the top cover of the stirring bin at intervals; it includes a spray seat and a spray part placed inside the spray seat. In this case, the internal spray part of the spray system can change the groove angle and opening size according to the shape and size of the tank body, and can maximize the spraying area during the spraying process, so as to promote uniform mixing of the nutrient solution and the material; the stirring and lifting device can promote the bottom material to be lifted to the top, thereby promoting a more uniform mixing of the material and the liquid; a window is provided on the lifting bin for easy cleaning and maintenance, and an air outlet is distributed on the top of the auger main shaft, which can be used to relieve the pressure of the stirring bin when it is in a vacuum state, and further squeeze and penetrate the material by using air pressure. Example 3 can solve the problem of occupying a large space, but after the material is put in, it falls due to gravity and will quickly detach from the lower opening. Excessively fast detachment from the equipment will result in mediocre separation and washing effects. Summary of the invention
[0007] In order to overcome the above-mentioned deficiencies in the prior art, the utility model provides a stirring and lifting type exhaust gas treatment scrubber.
[0008] The utility model solves the technical problem by providing a stirring and lifting type waste gas treatment scrubber, comprising:
[0009] High support frame and low support frame;
[0010] A separation pipeline is obliquely arranged on the high support frame and the low support frame, the lower end of the separation pipeline has a material inlet interface, and the upper end of the separation pipeline has a material discharge interface;
[0011] A lifting screw rod, which is inserted into the interior of the separation pipe;
[0012] A lifting motor is installed at the upper end of the separation pipe and forms a transmission connection with the lifting screw;
[0013] A stirring chamber mechanism is installed on the low support frame, and the stirring chamber mechanism includes a separation chamber body, a stirring chamber body arranged in the separation chamber body, a stirring motor installed on the separation chamber body, a stirring assembly driven by the stirring motor, an air inlet pipe, a liquid inlet pipe, an exhaust pipe and a liquid discharge pipe;
[0014] Wherein, a stirring chamber is formed in the stirring chamber body, a separation chamber is formed between the stirring chamber body and the separation chamber body, the bottom of the stirring chamber is communicated with the bottom of the separation chamber; and the stirrer assembly extends into the stirring chamber;
[0015] The air inlet pipe and the liquid inlet pipe are both connected to the stirring chamber after passing through the separation chamber, the exhaust pipe is connected to the upper part of the stirring chamber, and the liquid discharge pipe is connected to the bottom of the stirring chamber.
[0016] The preferred embodiment of the agitator assembly in the utility model is that the agitator assembly includes a stirring shaft, a stirring kettle fixed on the stirring shaft, and a stirring blade assembly, wherein the stirring shaft is transmission-connected to the stirring motor, the stirring kettle is located in the stirring chamber, and the stirring blade assembly is located at the bottom of the separation chamber.
[0017] Furthermore, the stirring blade assembly includes a plurality of blade units of different lengths, and the blade units are evenly spaced along a ring shape.
[0018] It is further configured that a plurality of flow-turbulating holes are provided on the blade unit.
[0019] Preferably, a soft scraper is provided at the lower end of the blade unit, and the soft scraper is in contact with the inner wall of the separation bin body.
[0020] Another preferred configuration is that the stirring kettle is a gyro-shaped stirring kettle.
[0021] A preferred structure of the separation pipeline in the utility model is that the lower end of the separation pipeline further extends downward to form a cleaning section, and a closed valve is provided on the cleaning section.
[0022] In the utility model, a first reducer is provided between the lifting motor and the lifting screw, and a second reducer is provided between the stirring motor and the stirring assembly.
[0023] Another preferred structure of the separation pipe in the utility model is that a plurality of buffer plates are arranged on the inner ring of the separation pipe, and the buffer plates surround the outer side of the lifting screw.
[0024] In some preferred embodiments of the present invention, an opening communicating with the stirring chamber is provided at the upper end of the separation bin body, a cover plate is provided at the opening, and the exhaust duct is gradually inclined upward from the inside to the outside.
[0025] The beneficial effects of the utility model are:
[0026] 1. It has dual exhaust gas filtering functions, which greatly improves the exhaust gas filtering effect. First, the stirring chamber mechanism can stir the filtered water solution and better dissolve and filter the exhaust gas. A part of the filtered clean gas enters the separation chamber and is discharged from the exhaust pipe to the outside; second, the lifting screw continuously stirs the filtered water solution in the separation pipe. During the stirring process, the filtered water solution automatically falls due to gravity. At the same time, another part of the clean gas separated from the filtered water solution can rise upward and finally be discharged from the discharge interface.
[0027] 2. It occupies little space and is small in size, making it easy to move and relocate.
[0028] 3. The agitator assembly has a double stirring structure, specifically a stirring kettle and a stirring blade assembly, so that the waste gas and the filtered water solution can be better contacted and dissolved, thereby improving the waste gas filtering effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a front structural schematic diagram of the utility model.
[0030] Figure 2 It is a schematic diagram of the rear structure of the utility model.
[0031] Figure 3 It is a cross-sectional view of the utility model.
[0032] Figure 4 It is an exploded diagram of the internal structure of the separation pipe.
[0033] Figure 5 It is an exploded view of the mixing chamber mechanism.
[0034] Figure 6 It is a schematic diagram of the internal structure of the mixing chamber mechanism.
[0035] Figure 7 It is a structural schematic diagram of the blade unit.
[0036] In the figure: 11, high support frame; 12, low support frame; 2, separation pipeline; 21, feeding interface; 22, discharge interface; 23, lifting screw; 24, lifting motor; 241, first reducer; 25, cleaning section; 26, closed valve; 27, buffer plate; 3, stirring chamber mechanism; 31, separation chamber body; 311, separation chamber; 312, opening; 313, cover plate; 32, stirring chamber body; 321, stirring chamber; 33, stirring motor; 331, second reducer; 34, stirring assembly; 341, stirring shaft; 342, stirring kettle; 343, stirring blade assembly; 3431, blade unit; 3432, spoiler hole; 3433, soft scraper; 35, air inlet pipe; 36, liquid inlet pipe; 37, exhaust pipe; 38, discharge pipe. DETAILED DESCRIPTION
[0037] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments are only specific descriptions of the present invention, and their purpose is to allow those skilled in the art to better understand the technical solution of the present invention, and should not be regarded as limiting the present invention.
[0038] In the description of the present invention, it should be noted that the orientations or positional relationships indicated by terms such as "center", "up", "down", "left", "right", "vertical", "horizontal", "inside" and "outside" are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0039] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0040] Embodiment 1
[0041] Reference Figure 1 to Figure 7 , a stirring and lifting type exhaust gas treatment scrubber, comprising:
[0042] A high support frame 11 and a low support frame 12;
[0043] The separation pipeline 2 is obliquely arranged on the high support frame 11 and the low support frame 12, the lower end of the separation pipeline 2 has a material inlet interface 21, and the upper end of the separation pipeline 2 has a material discharge interface 22;
[0044] A lifting screw 23, which is arranged inside the separation pipe 2;
[0045] A lifting motor 24, which is mounted on the upper end of the separation pipe 2 and is in transmission connection with the lifting screw 23;
[0046] A stirring chamber mechanism 3 is mounted on the low support frame 12, and the stirring chamber mechanism 3 includes a separation chamber body 31, a stirring chamber body 32 disposed in the separation chamber body 31, a stirring motor 33 mounted on the separation chamber body 31, a stirrer assembly 34 driven by the stirring motor 33, an air inlet pipe 35, a liquid inlet pipe 36, an exhaust pipe 37 and a liquid discharge pipe 38;
[0047] A stirring chamber 321 is formed in the stirring chamber body 32, a separation chamber 311 is formed between the stirring chamber body 32 and the separation chamber body 31, and the bottom of the stirring chamber 321 is connected to the bottom of the separation chamber 311; and the stirrer assembly 34 extends into the stirring chamber 321;
[0048] The air inlet pipe 35 and the liquid inlet pipe 36 are both connected to the stirring chamber 321 after passing through the separation chamber 311 , the exhaust pipe 37 is connected to the upper part of the stirring chamber 321 , and the liquid discharge pipe 38 is connected to the bottom of the stirring chamber 321 .
[0049] The above scheme is the basic structural scheme of the utility model, and its working principle is as follows: the waste gas is directly input into the stirring chamber 321 through the air inlet pipe 35, and the filtered aqueous solution is directly input into the stirring chamber 321 through the liquid inlet pipe 36, and the stirring motor 33 is started to stir the filtered aqueous solution and better dissolve and filter the waste gas. A part of the clean gas after filtration enters the separation chamber 311 and is discharged to the outside from the exhaust pipe 37; at the same time, the filtered aqueous solution that absorbs the waste gas enters the separation pipe 2 through the drainage pipe 38, and the lifting motor 24 is started to rotate the lifting screw 23, and then the lifting screw 23 continuously stirs the filtered aqueous solution in the separation pipe 2. During the stirring process, the filtered aqueous solution automatically falls due to gravity, and at the same time, another part of the clean gas separated from the filtered aqueous solution can rise upward and finally be discharged from the discharge interface 22.
[0050] Preferably, a first reducer 241 is further provided between the lifting motor 24 and the lifting screw 23, and a second reducer 331 is further provided between the stirring motor 33 and the stirring assembly 34. By providing the first reducer 241 and the second reducer 331, a deceleration function can be provided to adjust the operating speed of the stirring chamber mechanism 3 and the lifting screw 23.
[0051] It is worth mentioning that, preferably, the exhaust pipe 37 is gradually inclined upward from the inside to the outside to meet the direction of gas movement so that the gas can be discharged smoothly, and the inclined structure can better prevent the filtered water solution from splashing out of the exhaust pipe 37.
[0052] Embodiment 2
[0053] Based on the structure of the first embodiment, this embodiment provides a preferred structural scheme of multiple components, which are as follows:
[0054] 1. Agitator assembly 34: refer to Figure 5 , including a stirring shaft 341, a stirring kettle 342 fixed on the stirring shaft 341, and a stirring blade assembly 343, wherein the stirring shaft 341 is connected to the stirring motor 33 by transmission, the stirring kettle 342 is located in the stirring chamber 321, and the stirring blade assembly 343 is located at the bottom of the separation chamber 311. The stirring kettle 342 and the stirring blade assembly 343 can respectively play a stirring role, so that the waste gas and the filtered water solution can be better contacted and dissolved, thereby improving the waste gas filtering effect.
[0055] It is worth mentioning that the stirring blade assembly 343 preferably includes a plurality of blade units 3431 of different lengths, and the blade units 3431 are evenly spaced along a ring. When the blade units 3431 of different lengths rotate at the same time, different forces can be exerted on the filtered aqueous solution, thereby making the flow of the filtered aqueous solution more disordered, thereby improving the dissolution and filtration effect of the exhaust gas.
[0056] Further set to, refer to Figure 7 The blade unit 3431 is provided with a plurality of spoiler holes 3432 to allow gas to pass through and reduce movement resistance.
[0057] More preferably, it is set to refer to Figure 7 The lower end of the blade unit 3431 is provided with a soft scraper 3433, and the soft scraper 3433 is in contact with the inner wall of the separation chamber 31. The soft scraper 3433 can play a cleaning role, especially the soft scraper 3433 can rotate and abut against the inner wall of the separation chamber 31 to stir the originally deposited solid matter into the filtered water solution to ensure the cleanliness of the inner wall of the separation chamber 31. Finally, the solid matter can be discharged together with the filtered water solution.
[0058] Another preferred setting is to refer to Figure 5, the stirring kettle 342 is a gyro-shaped stirring kettle 342. The gyro-shaped stirring kettle 342 can provide a more uniform stirring effect. Its unique design and rotation mode enable the stirring materials to be evenly dispersed and mixed in three-dimensional space, thereby ensuring a more consistent stirring effect. In addition, during the input of the filtered aqueous solution, it can first contact the gyro-shaped stirring kettle 342, so that the filtered aqueous solution can slide down the gyro-shaped stirring kettle 342, which can effectively prevent the solution from splashing.
[0059] 2. Separation pipeline 2: reference Figure 3-4 The lower end of the separation pipe 2 further extends downward to form a cleaning section 25, and a closed valve 26 is provided on the cleaning section 25. When cleaning is required, the closed valve 26 is opened, so that the filtered aqueous solution in the separation pipe 2 and the stirring chamber mechanism 3 can be discharged downward through the cleaning section 25.
[0060] Furthermore, a plurality of buffer plates 27 are provided in the inner ring of the separation pipe 2, and the buffer plates 27 surround the outer side of the lifting screw 23. When the lifting screw 23 rotates, the filtered water solution is driven to rotate. The arrangement of the buffer plates 27 can prevent the filtered water solution from being directly thrown onto the separation pipe 2, thereby playing an effective buffering and noise reduction function.
[0061] 3. Observation port: Reference Figure 5 The upper end of the separation chamber 31 is provided with an opening 312 connected to the stirring chamber 321, and a cover plate 313 is provided at the opening 312. When the staff needs to observe, the cover plate 313 is opened and the working conditions in the stirring chamber 321 are observed through the opening 312. After the observation is correct, the cover plate 313 is covered again to provide protection.
[0062] It is worth noting that other technical solutions of the present invention belong to the prior art and will not be described in detail.
[0063] The above is only a preferred embodiment of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the concept of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A stirring and lifting type waste gas treatment scrubber, characterized in that: Included are: A high support frame (11) and a low support frame (12); A separation pipeline (2) is obliquely arranged on the high support frame (11) and the low support frame (12); the lower end of the separation pipeline (2) has a material inlet interface (21), and the upper end of the separation pipeline (2) has a material discharge interface (22); A lifting screw (23) which is inserted into the interior of the separation pipe (2); A lifting motor (24) is mounted on the upper end of the separation pipe (2) and is in transmission connection with the lifting screw (23); A stirring chamber mechanism (3) is mounted on the low support frame (12), the stirring chamber mechanism (3) comprising a separation chamber body (31), a stirring chamber body (32) arranged in the separation chamber body (31), a stirring motor (33) mounted on the separation chamber body (31), a stirrer assembly (34) driven by the stirring motor (33), an air inlet pipe (35), a liquid inlet pipe (36), an exhaust pipe (37) and a liquid discharge pipe (38); A stirring chamber (321) is formed in the stirring chamber body (32), a separation chamber (311) is formed between the stirring chamber body (32) and the separation chamber body (31), and the bottom of the stirring chamber (321) is communicated with the bottom of the separation chamber (311); and the stirrer assembly (34) extends into the stirring chamber (321); The air inlet pipe (35) and the liquid inlet pipe (36) are both connected to the stirring chamber (321) after passing through the separation chamber (311), the exhaust pipe (37) is connected to the upper part of the stirring chamber (321), and the liquid discharge pipe (38) is connected to the bottom of the stirring chamber (321).
2. The stirring and lifting type exhaust gas treatment scrubber according to claim 1 is characterized in that: The agitator assembly (34) comprises a stirring shaft (341), a stirring kettle (342) fixed on the stirring shaft (341), and a stirring blade assembly (343), wherein the stirring shaft (341) is transmission-connected to the stirring motor (33), the stirring kettle (342) is located in the stirring chamber (321), and the stirring blade assembly (343) is located at the bottom of the separation chamber (311).
3. The stirring and lifting type exhaust gas treatment scrubber according to claim 2 is characterized in that: The stirring blade assembly (343) comprises a plurality of blade units (3431) of different lengths, and the blade units (3431) are evenly spaced and arranged along a ring shape.
4. The stirring and lifting type exhaust gas treatment scrubber according to claim 3 is characterized in that: The blade unit (3431) is provided with a plurality of flow-turbulating holes (3432).
5. The stirring and lifting type exhaust gas treatment scrubber according to claim 3 is characterized in that: A soft scraper (3433) is provided at the lower end of the blade unit (3431), and the soft scraper (3433) is in contact with the inner wall of the separation bin body (31).
6. The stirring and lifting type exhaust gas treatment scrubber according to claim 2 is characterized in that: The stirring kettle (342) is a gyro-shaped stirring kettle (342).
7. The stirring and lifting type exhaust gas treatment scrubber according to claim 1 is characterized in that: The lower end of the separation pipe (2) further extends downward to form a cleaning section (25), and a sealing valve (26) is provided on the cleaning section (25).
8. The stirring and lifting type exhaust gas treatment scrubber according to claim 1 is characterized in that: A first reducer (241) is also provided between the lifting motor (24) and the lifting screw (23), and a second reducer (331) is also provided between the stirring motor (33) and the stirring assembly (34).
9. The stirring and lifting type exhaust gas treatment scrubber according to claim 1 is characterized in that: The separation pipe (2) is provided with a plurality of buffer plates (27) on the inner ring, and the buffer plates (27) surround the outer side of the lifting screw (23).
10. The stirring and lifting type exhaust gas treatment scrubber according to claim 1 is characterized in that: The upper end of the separation chamber (31) is provided with an opening (312) communicating with the stirring chamber (321), a cover plate (313) is provided at the opening (312), and the exhaust pipe (37) is gradually inclined upward from the inside to the outside.
Citation Information
Patent Citations
Scrubber, exhaust gas treatment device, and ship
CN107427775A
Multi -purpose wet -type scrubbing tower based on acid mist is retrieved, is got rid of
CN208340368U
Spraying-stirring lifting system
CN215139130U