Welding fume treatment and purification device
By using vacuum pump and rotary centrifugal force technology in the welding smoke treatment and purification device, the problem of poor filtration effect of the existing equipment is solved, and small particles in the welding smoke are efficiently removed, which significantly improves the purification effect and environmental protection.
Patent Information
- Application Number
- CN202421416864.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing welding smoke treatment and purification devices have poor filtration effect and cannot effectively remove small particulate matter in the flue gas, resulting in environmental pollution and health risks.
A welding smoke treatment and purification device is designed, using a vacuum pump and a pump pipe to form a vacuum negative pressure. The smoking pipe sucks the welding smoke into the filter cartridge, and the servo motor drives the rotating shaft and impeller to rotate the flue gas to remove particles and impurities.
Through vacuum negative pressure and rotary centrifugal force technology, the purification effect of welding fume is significantly improved, and it can efficiently remove harmful substances in the flue gas and protect the construction site environment.
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Figure CN222871721U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of welding smoke treatment technology, and in particular to a welding smoke treatment and purification device. Background Art
[0002] Environmental protection, the full name of which is environmental protection, refers to the general term for various actions taken by humans to solve real or potential environmental problems, coordinate the relationship between humans and the environment, and ensure the sustainable development of the economy and society. Its methods and means include engineering technology, administrative management, legal, economic, publicity and education, etc. Electric welding is prone to produce welding smoke when processing workpieces. The welding smoke contains acetaldehyde, rosin acid, sulfide, etc. These pollutants float in the air and invade the liver, lungs, cardiovascular system and blood through the respiratory tract. These harmful substances seriously devour human health and lead to the emergence of many occupational diseases.
[0003] Most of the existing welding smoke treatment and purification devices rely on filter screens or activated carbon plates to purify the flue gas, but the filtering effect is not good. There may still be some small particles in the flue gas that cannot be removed. Therefore, we urgently need to provide a welding smoke treatment and purification device.
[0004] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content
[0005] In order to solve the problem of poor filtering effect and the presence of some small particles in the flue gas that cannot be removed, the present application provides a welding fume treatment and purification device.
[0006] The welding smoke treatment and purification device provided in this application adopts the following technical solution:
[0007] A welding smoke treatment and purification device comprises a base, a purification tank is fixedly installed on the upper end of the base, a filter cartridge is fixedly installed on the inner side of the purification tank, a servo motor is connected to the bottom of the purification tank, an output end of the servo motor passes through the purification tank and is connected to a rotating shaft, an impeller is fixedly installed on the upper end of the rotating shaft, the impeller is arranged at the inner bottom of the filter cartridge, a mounting frame is fixedly installed on the side of the purification tank, a vacuum pump is fixedly connected to the upper end of the mounting frame, an exhaust pipe is fixedly connected to the output end of the vacuum pump, and the other end of the exhaust pipe is connected to the interior of the purification tank.
[0008] Preferably, a top cover is provided at the upper end of the purification tank, a smoking pipe is fixedly connected to the middle of the top cover, and the bottom of the smoking pipe is connected to the interior of the purification tank.
[0009] Preferably, a plurality of connection holes are evenly formed on the upper end of the purification tank and the side of the top cover, and fixing screws are installed inside the plurality of connection holes.
[0010] Preferably, self-locking universal wheels are fixedly mounted on the four corners of the bottom of the base.
[0011] Preferably, a plurality of discharge pipes are evenly and fixedly connected to the bottom of the purification tank.
[0012] Preferably, valves are installed at the upper ends of the plurality of discharge pipes.
[0013] In summary, this application includes the following beneficial technical effects:
[0014] 1. The air inside the purification tank is extracted by setting a vacuum pump and an exhaust pipe to form a vacuum negative pressure inside the purification tank. At this time, the smoke pipe will generate suction to absorb the welding smoke into the inner side of the filter cylinder inside the purification tank. The servo motor drives the rotating shaft to drive the impeller to rotate, so that the smoke inside the filter cylinder generates centrifugal force to rotate continuously, thereby throwing the particulate impurities contained in the smoke to the inner wall of the filter cylinder, so that the device can remove harmful substances in the welding smoke with high efficiency and better purification effect, ensuring that the environment of the construction site is not polluted;
[0015] 2. By installing multiple discharge pipes at the bottom of the purification tank, on the one hand, when cleaning the filter cartridge inside the purification tank, it is convenient to discharge the cleaned impurities or sewage, and on the other hand, the purified welding fume gas can be evenly discharged. After the welding fume enters the purification tank for purification, the valve will be opened and discharged from the bottom with the airflow to avoid accumulation in the tank, which helps to improve the purification efficiency and ensure that the purified air meets the emission standards. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall appearance structure of the embodiment of the application;
[0017] Figure 2 is a schematic diagram of the side cross-sectional structure of the purification tank of the application embodiment;
[0018] Figure 3 is a schematic diagram of the top view of the inner side of the purification tank of the embodiment of the application;
[0019] Figure 4 It is a schematic diagram of the disassembly of the upper structure of the purification tank of the embodiment of the application.
[0020] Explanation of the accompanying drawings: 1. base; 2. self-locking universal wheel; 3. purification tank; 4. top cover; 5. smoking pipe; 6. filter cartridge; 7. servo motor; 8. rotating shaft; 9. impeller; 10. mounting frame; 11. vacuum pump; 12. exhaust pipe; 13. discharge pipe; 14. valve; 15. connecting hole; 16. fixing screw. DETAILED DESCRIPTION
[0021] The following is combined with Figure 1-4 This application is described in further detail.
[0022] The present application embodiment discloses a welding smoke treatment and purification device, referring to Figure 1-Figure 4 , including a base 1, a purification tank 3 is fixedly installed on the upper end of the base 1, and a filter cartridge 6 is fixedly installed on the inner side of the purification tank 3. The filter cartridge 6 can effectively remove harmful substances and impurities in welding smoke. A servo motor 7 is connected to the bottom of the purification tank 3. The output end of the servo motor 7 passes through the purification tank 3 and is connected to a rotating shaft 8. An impeller 9 is fixedly installed on the upper end of the rotating shaft 8. The impeller 9 is arranged at the bottom of the inner side of the filter cartridge 6. The rotating shaft 8 is driven by the servo motor 7 to drive the impeller 9 to rotate, so that the smoke inside the filter cartridge 6 generates centrifugal force and rotates continuously, thereby throwing the particulate impurities contained in the smoke to the inner wall of the filter cartridge 6, thereby The device can remove harmful substances in welding smoke with high efficiency and better purification effect, ensuring that the environment at the construction site is not polluted. A mounting frame 10 is fixedly installed on the side of the purification tank 3, and a vacuum pump 11 is fixedly connected to the upper end of the mounting frame 10. An exhaust pipe 12 is fixedly connected to the output end of the vacuum pump 11, and the other end of the exhaust pipe 12 is connected to the interior of the purification tank 3. The air inside the purification tank 3 is extracted by arranging the vacuum pump 11 in cooperation with the exhaust pipe 12, so that a vacuum negative pressure is formed inside the purification tank 3. At this time, the smoking pipe 5 will generate suction to absorb the welding smoke into the inner side of the filter cylinder 6 inside the purification tank 3.
[0023] Reference Figure 4 A top cover 4 is provided at the upper end of the purification tank 3, and a smoking pipe 5 is fixedly connected to the middle of the top cover 4. The other end of the smoking pipe 5 can be flexibly assembled around the welding machine equipment to facilitate the absorption of welding smoke generated during processing. The bottom of the smoking pipe 5 is connected to the interior of the purification tank 3. A plurality of connecting holes 15 are evenly provided at the upper end of the purification tank 3 and the side of the top cover 4. Fixed screws 16 are installed inside the plurality of connecting holes 15. Through the mutual cooperation of the fixed screws 16 and the connecting holes 15, the top cover 4 can be conveniently assembled and disassembled. By setting the top cover 4 and the purification tank 3 in a separate type, it is convenient for the staff to regularly clean and maintain the filter cartridge 6 inside the purification tank 3 to ensure the purification effect of the device on welding smoke.
[0024] Reference Figure 1-Figure 3, self-locking universal wheels 2 are fixedly installed at the four corners of the bottom of the base 1, so that the device is easy to move and suitable for different processing scenarios. A plurality of discharge pipes 13 are evenly fixedly connected to the bottom of the purification tank 3. By installing a plurality of discharge pipes 13 at the bottom of the purification tank 3, on the one hand, when the filter cartridge 6 inside the purification tank 3 is cleaned, it is convenient to discharge the cleaned impurities or sewage, and on the other hand, the purified welding fume gas can be evenly discharged. After the welding fume enters the purification tank 3 for purification, the valve 14 is opened and discharged from the bottom with the airflow to avoid accumulation in the tank, which helps to improve the purification efficiency and ensure that the purified air meets the emission standards. Valves 14 are installed on the upper ends of the plurality of discharge pipes 13. By separately arranging a valve 14 at the upper end of each discharge pipe 13, the plurality of discharge pipes 13 can be closed when the vacuum pump 11 is working, so that a closed space is formed inside the purification tank 3, thereby improving the absorption effect of welding fume.
[0025] The implementation principle of a welding smoke treatment and purification device in an embodiment of the present application is as follows: when using the device, firstly close the valve 14 at the upper end of each exhaust pipe 13 in sequence to form a closed space inside the purification tank 3, and then start the vacuum pump 11 to use the exhaust pipe 12 to extract the air inside the purification tank 3, so that the purification tank 3 is in a vacuum negative pressure state. At this time, the smoking pipe 5 will generate suction to absorb the welding smoke into the inner side of the filter cylinder 6 inside the purification tank 3, and then start the servo motor 7 to drive the rotating shaft 8 and the impeller 9 to rotate, so that the smoke inside the filter cylinder 6 generates centrifugal force and rotates continuously, and the particulate impurities contained in the smoke are thrown to the inner wall of the filter cylinder 6, completing the purification and filtration of the welding smoke, and then open the valves 14 on the exhaust pipe 13 in sequence to discharge the purified smoke.
[0026] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0027] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0028] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
[0029] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A welding fume treatment and purification device, comprising a base (1), characterized in that: A purification tank (3) is fixedly mounted on the upper end of the base (1), a filter cartridge (6) is fixedly mounted on the inner side of the purification tank (3), a servo motor (7) is connected to the bottom of the purification tank (3), an output end of the servo motor (7) passes through the purification tank (3) and is connected to a rotating shaft (8), an impeller (9) is fixedly mounted on the upper end of the rotating shaft (8), the impeller (9) is arranged at the inner bottom of the filter cartridge (6), a mounting frame (10) is fixedly mounted on the side of the purification tank (3), a vacuum pump (11) is fixedly connected to the upper end of the mounting frame (10), an output end of the vacuum pump (11) is fixedly connected to an exhaust pipe (12), and the other end of the exhaust pipe (12) is connected to the inside of the purification tank (3).
2. A welding fume treatment and purification device according to claim 1, characterized in that: A top cover (4) is provided at the upper end of the purification tank (3), a smoking pipe (5) is fixedly connected to the middle of the top cover (4), and the bottom of the smoking pipe (5) is connected to the interior of the purification tank (3).
3. A welding fume treatment and purification device according to claim 2, characterized in that: A plurality of connection holes (15) are evenly arranged on the upper end of the purification tank (3) and the side of the top cover (4), and fixing screws (16) are installed inside the plurality of connection holes (15).
4. A welding fume treatment and purification device according to claim 1, characterized in that: Self-locking universal wheels (2) are fixedly mounted at the four corners of the bottom of the base (1).
5. The welding fume treatment and purification device according to claim 1, characterized in that: A plurality of discharge pipes (13) are evenly and fixedly connected to the bottom of the purification tank (3).
6. A welding fume treatment and purification device according to claim 5, characterized in that: A valve (14) is installed at the upper end of each of the plurality of discharge pipes (13).