Temperature self-controlled low-noise dry-type air-core reactor
By designing interlaced heat dissipation mechanisms and dust separation systems in dry hollow reactors, the problems of poor heat dissipation effect of the reactor and dust accumulation are solved, more effective heat dissipation and maintenance are achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202421626500.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing dry hollow reactors have poor heat dissipation effect during use, and are prone to accumulate dust and impurities, affecting the heat dissipation effect.
A low-noise dry-type hollow reactor with automatic temperature control is designed, using an interlaced heat dissipation mechanism, including a limit frame, an induction module, a receiving module and an exhaust fan. By monitoring the temperature in real time and activating the exhaust fan, the gas flow rate is accelerated to assist in cooling. At the same time, the screening plate and the adsorption plate are used to separate dust and reduce internal blockage.
It effectively improves the heat dissipation effect of the reactor, reduces internal temperature, reduces dust blockage, extends the service life of the equipment, and reduces the cost of later maintenance.
Smart Images

Figure CN222872912U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reactors, in particular to a temperature-automatically controlled low-noise dry-type air-core reactor. Background Art
[0002] Reactors are also called inductors. When a conductor is energized, it will generate a magnetic field in a certain space it occupies. Therefore, all current-carrying conductors have inductance in a general sense. According to the structure and cooling medium: they are divided into hollow type, iron core type, dry type, oil-immersed type, etc.
[0003] Reactors are widely used in power electronic components. Although the outer shell of the dry-type reactor is set with a gap, the heat dissipation effect of the internal magnetic core is still poor during use, and dust and impurities are easily accumulated in the internal gap of the reactor during use, affecting the overall heat dissipation effect. For this reason, we propose a temperature-controlled low-noise dry-type air-core reactor to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a temperature-automatically controlled low-noise dry-type air-core reactor to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a temperature-controlled low-noise dry-type air-core reactor, comprising:
[0006] Support plate,
[0007] An iron yoke, a pair of positioning clamps are provided on the top of the support plate, a magnetic core is installed between the iron yokes, the bottom iron yoke is provided with a space between the positioning clamps, and a limiting clamp is provided on the outside of the top iron yoke;
[0008] The heat dissipation mechanism is arranged between the limit clamps, and the heat dissipation mechanism includes a limit frame, which is made of insulating material and installed between the limit clamps. The heat dissipation mechanism and the reactor are staggered. When the reactor needs to be cooled, the sensing module can monitor in real time. After exceeding a certain temperature range, the signal can be transmitted to the receiving module, thereby driving the exhaust fan to start running, and accelerating the gas flow rate at the fixed shell, thereby playing a role in auxiliary cooling, and avoiding the internal stability of the reactor being too high to affect the normal use state.
[0009] Preferably, a sensing module is provided at the fixed end of the iron yoke, and the sensing module is used to monitor the temperature inside the reactor. A processor is provided inside the sensing module, and can perform processing according to different temperatures.
[0010] Preferably, a plurality of vertical support rods are installed between the iron yokes, and the vertical support rods are arranged outside the magnetic core, and a fixed shell is provided between the iron yokes, and the fixed shell is arranged outside the vertical support rods.
[0011] Preferably, the heat dissipation mechanism further includes a pair of transmission plates, the transmission plates are movably arranged on the inner wall of the limiting frame, and a receiving module is provided on the top of the limiting frame, and the receiving module receives the signal from the sensing module.
[0012] Preferably, fixed partitions are installed at two ends of the transmission plate, a hollow plate is installed on the surface of the fixed partition, an exhaust fan is arranged inside the fixed partition, and screening plates are installed at both ends of the fixed partition. The screening plates are arc-shaped, and the exhaust fan can suck air from the screening plate and discharge it from the hollow plate;
[0013] The screening plate is provided with a plurality of arc grooves, and a clamping plate is installed inside the arc grooves. The clamping plate is semicircular and elastic. A pair of adsorption plates are installed inside the clamping plate. The adsorption plates are in a grid shape and can accumulate dust on the adsorption plates.
[0014] Preferably, the hollow plate is provided with a plurality of telescopic shafts, a pair of air pipes are provided inside the telescopic shafts, a pair of docking hooks are installed on the telescopic shafts, the docking hooks are symmetrically arranged, and the air pipes are arranged inside the docking hooks, the docking hooks are elastic and a semicircular groove is opened on one side, a rubber ball is clamped inside the semicircular groove, and the rubber ball can be clamped between the gaps of the fixed shell.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model can push the transmission plate to move during the later maintenance, so that the clamping plate can be squeezed and deformed, and the impurities accumulated on the adsorption plate can be quickly shaken off for cleaning and maintenance. There is no need to disassemble and clean the parts, thus reducing the later maintenance cost;
[0017] 2. In the heat dissipation process, the utility model allows external air to enter through the screening plate, and can separate excess dust under the action of the adsorption plate, thereby reducing the clogging of internal dust;
[0018] 3. When cleaning dust between the gaps of the fixed shell, the utility model can clamp the rubber ball installed inside the semicircular groove in the gap, contact the airflow during the heat dissipation and cooling process to quickly blow it out, thereby reducing the dust residue. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2This is a schematic diagram of the heat dissipation mechanism structure of the utility model;
[0021] Figure 3 For this utility model Figure 2 A partial enlarged schematic diagram in the middle;
[0022] Figure 4 This is a schematic diagram of the partial structure of the telescopic rod of the utility model;
[0023] In the figure: 1. support plate; 2. iron yoke; 3. heat dissipation mechanism; 11. limit clamp; 12. positioning clamp; 21. sensing module; 22. fixed shell; 31. limit frame; 311. receiving module; 32. transmission plate; 321. screening plate; 33. fixed partition; 34. hollow plate; 35. telescopic shaft; 36. clamping plate; 361. adsorption plate; 37. docking hook; 371. semicircular groove. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-4 The utility model provides a technical solution: a temperature-controlled low-noise dry-type air-core reactor, comprising:
[0026] Support plate 1,
[0027] The iron yoke 2 and the support plate 1 are provided with a pair of positioning clamps 12 on the top, a magnetic core is installed between the iron yokes 2, a limit clamp 11 is provided between the bottom iron yoke 2 and the positioning clamps 12, and a limit clamp 11 is provided on the outside of the top iron yoke 2;
[0028] The heat dissipation mechanism 3 is arranged between the limit clamps 11. The heat dissipation mechanism 3 includes a limit frame 31. The limit frame 31 is made of insulating material and is installed between the limit clamps 11. The heat dissipation mechanism 3 and the inductor are staggered. When the inductor needs to be cooled, the sensing module 21 can monitor in real time. After exceeding a certain temperature range, it can transmit the signal to the receiving module 311, thereby driving the exhaust fan to start running, and can accelerate the gas flow rate at the fixed shell 22, thereby playing a role in auxiliary cooling, and avoiding the internal stability of the inductor being too high to affect the normal use state.
[0029] A sensing module 21 is disposed at the fixed end of the iron yoke 2 . The sensing module 21 is used to monitor the temperature inside the reactor. A processor is disposed inside the sensing module 21 .
[0030] A plurality of vertical support rods are installed between the iron yokes 2, and the vertical support rods are arranged outside the magnetic core. A fixed shell 22 is provided between the iron yokes 2, and the fixed shell 22 is arranged outside the vertical support rods.
[0031] The heat dissipation mechanism 3 also includes a pair of transmission plates 32, which are movably arranged on the inner wall of the limit frame 31. A receiving module 311 is arranged on the top of the limit frame 31. The receiving module 311 receives the signal from the sensing module 21, thereby controlling the exhaust fan to start running and play a role in heat dissipation.
[0032] Fixed partitions 33 are installed at two ends of the transmission plate 32, a hollow plate 34 is installed on the surface of the fixed partition 33, an exhaust fan is arranged inside the fixed partition 33, and screening plates 321 are installed at both ends of the fixed partition 33. The screening plates 321 are arc-shaped. With the exhaust fan, the air can be sucked from the screening plate 321 and discharged from the hollow plate 34;
[0033] A plurality of arc grooves are provided on the screening plate 321, and a snap-in plate 36 is installed inside the arc groove. The snap-in plate 36 is semicircular and elastic. A pair of adsorption plates 361 is installed inside the snap-in plate 36. The adsorption plates 361 are in a grid shape. During later maintenance, the transmission plate 32 can be pushed to move, and the snap-in plate 36 can be squeezed and deformed under force. Impurities accumulated on the adsorption plate 361 can be quickly shaken off for cleaning and maintenance. There is no need to disassemble and clean the parts, thereby reducing the later maintenance cost.
[0034] A plurality of telescopic shafts 35 are provided on the hollow plate 34, a pair of air pipes are provided inside the telescopic shafts 35, a pair of docking hooks 37 are installed on the telescopic shafts 35, the docking hooks 37 are symmetrically arranged, and the air pipes are arranged inside the docking hooks 37, the docking hooks 37 are elastic and a semicircular groove 371 is opened on one side, a rubber ball is clamped inside the semicircular groove 371, and the rubber ball can be clamped between the gaps of the fixed shell 22, when cleaning the dust between the gaps of the fixed shell 22, the rubber ball installed in the semicircular groove 371 can be clamped in the gap, and the rubber ball can be quickly blown out by the airflow during the heat dissipation and cooling process to reduce the residual dust.
[0035] Working principle: First, when the reactor needs to be cooled, the sensing module 21 can monitor in real time. After exceeding a certain temperature range, the signal can be transmitted to the receiving module 311, thereby driving the exhaust fan to start running, and accelerating the gas flow rate at the fixed shell 22, thereby playing a role in auxiliary cooling, avoiding the internal stability of the reactor being too high and affecting the normal use state, and in the heat dissipation process, the external air enters along the screening plate 321, and can separate the excess dust under the action of the adsorption plate 361, thereby reducing the internal dust blockage. In the later maintenance, the transmission plate 32 can be pushed to move, and the clamping plate 36 can be squeezed and deformed by force, and the impurities accumulated on the adsorption plate 361 can be quickly shaken off for cleaning and maintenance. There is no need to disassemble and clean the parts, thereby reducing the later maintenance cost. In addition, when cleaning the dust between the gaps in the fixed shell 22, the rubber ball installed in the semicircular groove 371 can be clamped in the gap, and it can be quickly blown out by the airflow during the heat dissipation and cooling process, thereby reducing the dust residue.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A temperature-controlled low-noise dry-type air-core reactor, characterized in that: include, Support plate (1), An iron yoke (2), wherein a pair of positioning clamps (12) are provided on the top of the support plate (1), a magnetic core is installed between the iron yokes (2), a limit clamp (11) is provided on the outer side of the iron yoke (2) at the bottom of the iron yoke (2); A heat dissipation mechanism (3) is arranged between the limiting clamps (11), the heat dissipation mechanism (3) comprises a limiting frame (31), the limiting frame (31) is made of insulating material and is installed between the limiting clamps (11), and the heat dissipation mechanism (3) and the reactor are arranged in a staggered manner.
2. The temperature-controlled low-noise dry-type air-core reactor according to claim 1, characterized in that: The fixed end of the iron yoke (2) is provided with a sensing module (21), the sensing module (21) is used to monitor the temperature inside the reactor, and a processor is provided inside the sensing module (21).
3. The temperature-controlled low-noise dry-type air-core reactor according to claim 1, characterized in that: A plurality of vertical support rods are installed between the iron yokes (2), and the vertical support rods are arranged outside the magnetic core. A fixed shell (22) is provided between the iron yokes (2), and the fixed shell (22) is arranged outside the vertical support rods.
4. The temperature-controlled low-noise dry-type air-core reactor according to claim 1, characterized in that: The heat dissipation mechanism (3) further comprises a pair of transmission plates (32), wherein the transmission plates (32) are movably arranged on the inner wall of the limiting frame (31), and a receiving module (311) is arranged on the top of the limiting frame (31), wherein the receiving module (311) receives a signal from the sensing module (21).
5. The temperature-controlled low-noise dry-type air-core reactor according to claim 4 is characterized in that: Fixed partitions (33) are installed at two ends of the transmission plate (32), a hollow plate (34) is installed on the surface of the fixed partition (33), an exhaust fan is arranged inside the fixed partition (33), and screening plates (321) are installed at both ends of the fixed partition (33), the screening plates (321) are arc-shaped, and along with the exhaust fan, air can be sucked from the screening plate (321) to the hollow plate (34) and discharged; The screening plate (321) is provided with a plurality of arc-shaped grooves, and a clamping plate (36) is installed inside the arc-shaped grooves. The clamping plate (36) is semicircular and elastic. A pair of adsorption plates (361) are installed inside the clamping plate (36), and the adsorption plates (361) are in a grid shape.
6. The temperature-controlled low-noise dry-type air-core reactor according to claim 5, characterized in that: The hollow plate (34) is provided with a plurality of telescopic shafts (35), a pair of air pipes are provided inside the telescopic shafts (35), a pair of docking hooks (37) are installed on the telescopic shafts (35), the docking hooks (37) are symmetrically arranged, and the air pipes are arranged inside the docking hooks (37), the docking hooks (37) are elastic and a semicircular groove (371) is opened on one side, a rubber ball is clamped inside the semicircular groove (371), and the rubber ball can be clamped between the gaps of the fixed shell (22).