Integrated cleaning device

Through the design of the integrated cleaning device, the brushing effect of water flow flushing and cleaning brushes is solved, and the effect of efficient cleaning of stains on the inner wall of ship pipelines is achieved.

CN222872917UActive Publication Date: 2025-05-16YANTAI RENHE CLEANING CO LTD
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Patent Information

Application Number
CN202421727467.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-05-16
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

In the prior art, the impact force of the water flow is insufficient, making it difficult to effectively clean the stains that are firmly bonded on the inner wall of the ship pipeline, and the cleaning effect is not good.

Method used

An integrated cleaning device is designed, including a mount, water pipe, spray drum, cleaning brush and power components. The water pipe is connected to the mounting seat, the spray drum is connected to the water pipe, the cleaning brush is connected to the telescopic part to drive the spray drum to rotate and the telescopic part to extend out through the water flow.

Benefits of technology

The combined effect of water flow rinsing and cleaning brushes can effectively remove stubborn stains on the inner wall of the pipe, greatly improving the cleaning effect, and reducing the manufacturing cost and reducing the size of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ship pipeline maintenance, and discloses an integrated cleaning device which comprises a mounting base, the mounting base is detachably connected with a pipe head of a ship pipeline, a water pipe is in limiting sliding fit with the upper portion of the mounting base, and the water pipe is coaxially inserted into a pipeline body of the ship pipeline. A pipe opening of the water pipe is coaxially and rotationally connected with the spraying barrel; a plurality of first water injection nozzles and a plurality of second water injection nozzles are formed in the spray cylinder; a plurality of mounting pipes are fixedly arranged on the spraying barrel, and each mounting pipe is communicated with the spraying barrel; a telescopic piece is arranged in each mounting pipe, and each telescopic piece is in transmission connection with one cleaning brush; water flow in the spraying barrel is in transmission fit with all the telescopic pieces and used for driving each telescopic piece to stretch out of the corresponding installation pipe. A power assembly is installed in the spraying barrel and matched with water flow in the water pipe in a transmission mode and used for driving the spraying barrel to rotate. Stubborn stains adhering to the inner wall of the pipeline are removed through the combined action of water flow flushing and cleaning brush brushing, and the cleaning effect is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ship pipeline maintenance, in particular to an integrated cleaning device. Background Art

[0002] With the rapid development of the shipbuilding industry, various supporting facilities related to shipbuilding have also been greatly developed, effectively promoting economic development. In the existing technology, there are many pipelines on many ships. After long-term use, a large amount of impurities will remain on the inner wall of these pipelines. If these residues are not handled in time, they will cause great damage to the pipelines.

[0003] The ship pipeline cleaning pump station described in the publication number CN210754185U includes a main board, a through hole penetrating the left and right side walls of the main board is opened at the center of the main board, a conduit is movably connected in the through hole, a nozzle is fixedly connected to the left end of the conduit, the nozzle is arranged in a circular shape, and a plurality of water outlets are evenly distributed on the side wall of the nozzle, a first gear is fixedly connected to the side wall of the conduit near the right end, the first gear is movably connected to the main board, a second gear is meshed on the upper side of the first gear, a main shaft is fixedly connected to the center of the side wall of the second gear, a first motor is fixedly connected to the top surface of the main board near the right side, the main shaft is fixedly connected to the rotor of the first motor at one end away from the second gear, a shell is fixedly connected to the side wall of the main board near the right side, the first motor, the first gear and the second gear are all located in the inner cavity of the shell, a circular hole is opened on the right side wall of the shell, the circular hole penetrates the right side wall of the shell, the right end of the conduit is movably connected to the circular hole, and a plurality of movable devices are evenly distributed on the side wall of the main board.

[0004] Based on the above technical features, the problem that arises is that in the prior art, water flow is usually used to clean the inner wall of the pipe, and the stains adhered to the inner wall of the pipe are cleaned by relying on the impact force of the water flow. Since the impact force of the water flow is limited and it is a fluid, it is difficult to clean the stains that are firmly adhered to the inner wall of the pipe, and the cleaning effect is not good.

[0005] Therefore, it is necessary to solve the above problems through an integrated cleaning device. Utility Model Content

[0006] The purpose of the utility model is to provide an integrated cleaning device to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated cleaning device, comprising a mounting seat, the mounting seat is detachably connected to the pipe head of the ship's pipeline, the upper limit sliding on the mounting seat is connected to the water pipe of the water pump, and the water pipe is coaxially inserted into the pipe of the ship's pipeline; the water pipe is coaxially rotated to connect the nozzle away from the water pump, and the nozzle is connected to the water pipe; a plurality of first water spray outlets and a plurality of second water spray outlets are provided on the nozzle; a plurality of mounting pipes are radially fixedly arranged on the nozzle, and each mounting pipe is connected to the nozzle; a telescopic part is arranged in each mounting pipe, and each telescopic part is transmission-connected to a cleaning brush, and each cleaning brush is in contact and sliding contact with the inner wall of the pipe of the ship's pipeline; the water flow in the nozzle is transmission-coordinated with all the telescopic parts, so as to drive each telescopic part to extend out of the mounting pipe where it is located; a power assembly is transmission-installed in the nozzle, and the power assembly is transmission-coordinated with the water flow in the water pipe, so as to drive the nozzle to rotate.

[0008] Preferably, the mounting seat includes a limiting tube and a plurality of fixing rods; the fixing rods are detachably connected to the pipe head via bolts and nuts; the limiting tube is fixedly connected to the plurality of fixing rods and is coaxial with the pipe of the ship pipeline; the water pipe coaxially passes through the limiting tube and is slidingly matched with the limiting tube.

[0009] Preferably, the telescopic part includes a sliding rod and a spring; the sliding rod is fixedly connected to the piston, and the piston is in sealing and sliding cooperation with the mounting tube; the end of the sliding rod away from the piston passes through the mounting tube and is fixedly connected to the cleaning brush; the spring is sleeved on the sliding rod and one end is fixedly connected to the piston, and the other end is fixedly connected to the mounting tube; the water flow in the spray barrel cooperates with the piston transmission.

[0010] Preferably, the plurality of mounting pipes are evenly distributed along the circumference of the spray barrel.

[0011] Preferably, the power assembly includes a turbine and a transmission shaft; one end of the transmission shaft is coaxially fixedly connected to the nozzle, and the other end is coaxially fixedly connected to the turbine; the water flow in the water pipe cooperates with the turbine transmission.

[0012] Preferably, the spray barrel is coaxially fixedly connected with a limiting ring having a T-shaped cross-section, and the water pipe is provided with a limiting slide groove matching the limiting ring; the limiting ring and the limiting slide groove are in limiting sliding cooperation.

[0013] Preferably, the plurality of the first water spray outlets are evenly distributed along the circumference of the spray barrel, and are all opened along the radial direction of the spray barrel; the plurality of the second water spray outlets are evenly distributed in a circular array at the end of the spray barrel away from the water pipe, and are all opened along the circumference of the spray barrel.

[0014] Technical effects and advantages of the utility model:

[0015] First, the utility model integrates a water pipe into a mounting seat, integrates a spray gun into the water pipe, and integrates a cleaning brush and a power mechanism into the spray gun. When cleaning the inner wall of a ship pipeline, it can be washed by water flow or scrubbed by a cleaning brush. The stubborn stains adhered to the inner wall of the pipeline can be removed by the combined action of water flow washing and cleaning brush scrubbing, thereby greatly improving the cleaning effect.

[0016] Second, the utility model drives the spray barrel to rotate automatically through the transmission cooperation of water flow and power components, drives the telescopic part to extend and drives the cleaning brush to abut against the inner wall of the ship's pipeline through the transmission cooperation of water flow and telescopic parts, without the need for an additional driving source, thereby reducing the manufacturing cost and reducing the installation volume and occupied volume of the entire device, improving work efficiency and having a higher degree of integration. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the assembly of the utility model;

[0018] Figure 2 It is a three-dimensional schematic diagram of the utility model;

[0019] Figure 3 This is a schematic diagram of the power assembly of the utility model;

[0020] Figure 4 It is a schematic diagram of the telescopic member of the utility model.

[0021] In the figure: 1. Ship pipeline; 2. Pipe head; 3. Fixing rod; 4. Nut; 5. Bolt; 6. Limiting pipe; 7. Water pipe; 8. Spray gun; 9. First water spray outlet; 10. Second water spray outlet; 11. Turbine; 12. Transmission shaft; 13. Mounting pipe; 14. Sliding rod; 15. Spring; 16. Cleaning brush; 17. Limiting slide groove; 18. Limiting ring. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] The utility model provides Figures 1 to 4 An integrated cleaning device shown includes a mounting seat. The mounting seat is fixedly connected to a ship pipeline 1, and the mounting seat is detachably assembled to a pipe head 2 of the ship pipeline 1. The mounting seat includes a limiting pipe 6 and two fixing rods 3, both of which are fixedly connected to the limiting pipe 6, and the two fixing rods 3 are evenly distributed along the circumference of the limiting pipe 6 and are arranged along the radial direction of the limiting pipe 6.

[0024] The two fixing rods 3 are detachably fastened to the pipe head 2 of the ship pipeline 1 by means of a nut 4 and a bolt 5, so as to facilitate disassembly and assembly.

[0025] The limiting pipe 6 is coaxial with the pipe of the ship pipeline 1, a water pipe 7 passes through the limiting pipe 6 coaxially, a limiting block is welded and fixed on the water pipe 7 along the axial direction, a limiting groove is chiseled out along the axial direction on the limiting pipe 6, and the limiting block and the limiting groove are limitedly slidably matched, so as to support the water pipe 7 and prevent the water pipe 7 from rotating.

[0026] The water pipe 7 is connected to the water pump, and the pipe body of the water pipe 7 away from the water pump is coaxially inserted into the pipe of the ship pipeline 1. The pipe mouth of the water pipe 7 away from the water pump is coaxially connected to a spray gun 8, which is inserted into the water pipe 7 and communicated with the water pipe 7. A limit ring 18 is coaxially welded on the spray gun 8, and the cross section of the limit ring 18 is T-shaped. A limit slide groove 17 matching the limit ring 18 is chiseled on the water pipe 7, and the limit ring 18 and the limit slide groove 17 are limited and slidably matched. Ensure that the spray gun 8 does not separate from the water pipe 7.

[0027] A plurality of first water jets 9 and a plurality of second water jets 10 are drilled on the spray barrel 8. The plurality of first water jets 9 are evenly distributed along the circumference of the spray barrel 8 and are arranged along the radial direction of the spray barrel 8. The plurality of second water jets 10 are evenly distributed in a circumferential array at the end of the spray barrel 8 away from the water pipe 7 and are arranged along the axial direction of the spray barrel 8. It is used to flush the inner wall of the pipe 1 of the ship.

[0028] The power assembly is assembled in the spray barrel 8, and the power assembly is in transmission connection with the spray barrel 8. The water flow in the water pipe 7 is in transmission cooperation with the power assembly, and is used to drive the spray barrel 8 to rotate. The power assembly includes a turbine 11 and a transmission shaft 12. One end of the transmission shaft 12 is fixedly connected to the end of the spray barrel 8 away from the water pipe 7, and the other end of the transmission shaft 12 is coaxially fixedly connected to the turbine 11. The turbine 11 is in transmission cooperation with the water flow in the water pipe 7, and is used to drive the turbine 11 to rotate.

[0029] A plurality of mounting tubes 13 are welded and fixed on the spray barrel 8. The plurality of mounting tubes 13 are evenly distributed along the circumference of the spray barrel 8, and are arranged along the radial direction of the spray barrel 8. Each mounting tube 13 is connected to the spray barrel 8, and a telescopic part is installed in each mounting tube 13, and each telescopic part cooperates with the water flow transmission in the spray barrel 8. It is used to drive the telescopic part to extend out of the mounting tube 13. Each telescopic part is transmission-connected to a cleaning brush 16, and each cleaning brush 16 is made of rubber material. Each cleaning brush 16 is in contact and sliding contact with the inner wall of the pipeline 1 of the ship, and is used to brush the inner wall of the pipeline.

[0030] Each telescopic member includes a sliding rod 14 and a spring 15. A piston is sealed and slidably matched in each mounting tube 13. The sliding rod 14 and the piston in each mounting tube 13 are fixedly connected. The piston in each mounting tube 13 is matched with the water flow transmission in the spray barrel 8. The end of each sliding rod 14 away from the connected piston passes through the mounting tube 13 and is fixedly connected to a cleaning brush 16.

[0031] A spring 15 is sleeved on each sliding rod 14, one end of each spring 15 is fixedly connected to the piston connected to the sliding rod 14, and the end of each spring 15 away from the connected piston is fixedly connected to the mounting tube 13. It is used to reset the sliding rod 14.

[0032] Working principle: When the inner wall of the ship pipeline 1 is cleaned, two fixing rods 3 are fastened to the pipe head 2 of the ship pipeline 1 through bolts 5 and nuts 4.

[0033] Then, the water pipe 7 is pushed in the direction of penetrating into the interior of the ship pipeline 1, and the water pipe 7 drives the spray gun 8 to be inserted into the ship pipeline 1. Then, the water pump is started, and the water pump pumps water into the water pipe 7, and the water flows through the water pipe 7 into the spray gun 8. The water flowing into the spray gun 8 flows through the first spray port 9 and the second spray port 10 on the spray gun 8 and sprays toward the inner wall of the ship pipeline 1, thereby performing the flushing operation.

[0034] When water flows from the water pipe 7 into the spray barrel 8, the turbine 11 rotates under the impact of the water flow. Thereafter, the turbine 11 drives the transmission shaft 12 to rotate, and the transmission shaft 12 drives the spray barrel 8 to rotate. The spray barrel 8 drives all the mounting tubes 13 to revolve around the central axis of the spray barrel 8, and all the mounting tubes 13 drive all the sliding rods 14 to revolve around the central axis of the spray barrel 8. All the sliding rods 14 drive the connected cleaning brushes 16 to revolve around the central axis of the spray barrel 8.

[0035] In this process, a part of the water flowing into the spray barrel 8 flows into all the installation pipes 13 under the action of water pressure, thereby impacting the pistons in all the installation pipes 13. Each piston pushes the connected sliding rod 14 to extend out of the installation pipe 13 under the impact of the water flow. At this time, each spring 15 is compressed, and each sliding rod 14 drives the connected cleaning brush 16 to slide and abut against the inner wall of the ship pipeline 1, thereby performing a brushing operation.

[0036] By pushing the water pipe 7, the depth of the nozzle 8 penetrating into the ship pipeline 1 can be controlled, and the stains adhered to the inner wall of the pipeline can be removed through the combined action of flushing and brushing operations.

[0037] When cleaning is completed, the water pump is turned off. At this time, the water flow and water pressure in the water pipe 7 and the spray barrel 8 disappear, and the turbine 11 stops rotating. At the same time, each spring 15 extends and pushes the connected piston to slide, and each piston drives the connected sliding rod 14 to retract the installation tube 13, and each sliding rod 14 drives the connected cleaning brush 16 to break contact with the inner wall of the pipeline until it is reset.

[0038] After the reset is completed, the bolts 5 and nuts 4 are removed, and the two fixing rods 3 are taken down from the pipe head 2. At the same time, the water pipe 7 is drawn out from the pipe of the ship pipeline 1.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An integrated cleaning device, comprising a mounting seat, characterized in that: The mounting seat is detachably connected to a pipe head (2) of a ship pipeline (1); the mounting seat is slidably connected to a water pipe (7) of a water pump; the water pipe (7) is coaxially inserted into the pipe of the ship pipeline (1); the water pipe (7) is coaxially connected to a nozzle (8) away from the nozzle of the water pump; the nozzle (8) is connected to the water pipe (7); a plurality of first nozzles (9) and a plurality of second nozzles (10) are provided on the nozzle (8); a plurality of mounting pipes (13) are fixedly arranged radially on the nozzle (8); each mounting pipe (13) is provided with a plurality of first nozzles (9) and a plurality of second nozzles (10); The pipes (13) are all connected to the spray barrel (8); a telescopic part is arranged in each installation pipe (13), each telescopic part is transmission-connected to a cleaning brush (16), and each cleaning brush (16) is in contact-sliding contact with the inner wall of the ship pipeline (1); the water flow in the spray barrel (8) is transmission-coordinated with all the telescopic parts to drive each telescopic part to extend out of the installation pipe (13); a power assembly is transmission-mounted in the spray barrel (8), and the power assembly is transmission-coordinated with the water flow in the water pipe (7) to drive the spray barrel (8) to rotate.

2. The integrated cleaning device according to claim 1, characterized in that: The mounting seat comprises a limiting tube (6) and a plurality of fixing rods (3); the fixing rods (3) are detachably connected to the pipe head (2) via bolts (5) and nuts (4); the limiting tube (6) is fixedly connected to the plurality of fixing rods (3) and is coaxial with the pipeline of the ship pipeline (1); the water pipe (7) coaxially passes through the limiting tube (6) and is in limiting sliding cooperation with the limiting tube (6).

3. The integrated cleaning device according to claim 1, characterized in that: The telescopic member comprises a sliding rod (14) and a spring (15); the sliding rod (14) is fixedly connected to a piston, and the piston is in sealing and sliding cooperation with a mounting tube (13); the end of the sliding rod (14) away from the piston passes through the mounting tube (13) and is fixedly connected to a cleaning brush (16); the spring (15) is sleeved on the sliding rod (14) and one end is fixedly connected to the piston, and the other end is fixedly connected to the mounting tube (13); the water flow in the spray barrel (8) cooperates with the piston transmission.

4. The integrated cleaning device according to claim 3, characterized in that: The plurality of mounting pipes (13) are evenly distributed along the circumference of the spray barrel (8).

5. The integrated cleaning device according to claim 1, characterized in that: The power assembly comprises a turbine (11) and a transmission shaft (12); one end of the transmission shaft (12) is coaxially fixedly connected to the spray barrel (8), and the other end is coaxially fixedly connected to the turbine (11); the water flow in the water pipe (7) is transmission-coordinated with the turbine (11).

6. The integrated cleaning device according to claim 5, characterized in that: A limiting ring (18) with a T-shaped cross section is coaxially fixedly connected to the spray barrel (8), and a limiting sliding groove (17) matching the limiting ring (18) is provided on the water pipe (7); the limiting ring (18) and the limiting sliding groove (17) are in limited sliding cooperation.

7. The integrated cleaning device according to claim 1, characterized in that: The plurality of first water spray outlets (9) are evenly distributed along the circumference of the spray barrel (8), and are also opened along the radial direction of the spray barrel (8); the plurality of second water spray outlets (10) are evenly distributed in a circular array at the end of the spray barrel (8) away from the water pipe (7), and are also opened along the circumference of the spray barrel (8).

Citation Information

Patent Citations

  • Ship pipeline cleaning pump station

    CN210754185U