Reaction kettle convenient to clean

By designing a cleaning mechanism driven by high-pressure nozzle and transmission gear in the reactor, the problem of difficult to clean the mucus on the inner wall of the reactor is solved, and a more efficient cleaning effect is achieved.

CN222872940UActive Publication Date: 2025-05-16BEIJING GOLDFISH TECH CO LTD
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Patent Information

Application Number
CN202421481664.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-05-16
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The inner wall of the reactor is often sticky with viscous liquid, which causes the liquid to stick to the brush during the cleaning process, making it impossible to effectively clean the inner wall, which has poor cleaning effect and low efficiency.

Method used

A cleaning mechanism including an advance motor, transmission gear, a mid-rotor drum, a water pipe and a high-pressure nozzle is designed. The inner wall of the reactor is flushed with high pressure through the high-pressure nozzle, and the high-pressure nozzle is driven to rotate in all directions through the transmission gear to achieve comprehensive cleaning of the inner wall.

Benefits of technology

It improves the cleaning effect of the inner wall of the reactor, solves the problem of liquid sticking to the brush, and significantly improves the cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle convenient to clean, which comprises a reaction kettle body, and a cleaning mechanism is arranged in the reaction kettle body. The cleaning mechanism comprises a stepping motor, a first transmission gear, a second transmission gear, a transfer cylinder, a first water conveying pipe, a second water conveying pipe, a high-pressure spray head, a transmission gear ring, a first connecting pipe and a high-pressure pump, a mounting block is fixedly connected to the upper end of the reaction kettle body, and the first water conveying pipe penetrates through the mounting block and extends into the reaction kettle body; the high-pressure spray head is fixedly connected with one end, far away from the first water conveying pipe, of the second water conveying pipe; a high-pressure pump conveys water into a second water conveying pipe, a high-pressure spray head sprays water outwards, meanwhile, a stepping motor, a first transmission gear, a second transmission gear and a transmission gear ring are matched to drive a transfer cylinder to rotate, then the high-pressure spray head is driven to rotate, the inner wall of the reaction kettle is cleaned in all directions, and the flushing effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle which is easy to clean. Background Art

[0002] Reactors are broadly understood as containers for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. Reactors are widely used in petroleum, chemical, rubber, pesticide, dye, medicine, and food. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, condensation, etc., such as reactors, reaction pots, decomposition pots, polymerization pots, etc.

[0003] Among them, the announcement number CN220125978U discloses a reactor that is easy to clean, including a tank body and an upper cover, the upper cover is connected with a feed port, the upper cover is fixed to the upper part of the tank body by a buckle, the lower end of the upper cover is connected with a stirring shaft, the stirring shaft is evenly connected with a plurality of stirring rods along its length direction, a scraper is connected between the ends of the stirring rods on the same side, the outer side wall of the scraper is connected with a cleaning pad, the cleaning pad is set against the inner side wall of the tank body, and the lower end of the tank body is connected with a discharge port. Compared with the prior art, the utility model has the advantage of providing a reactor that is easy to clean, which can easily replace a brush and take out the stirring shaft for cleaning.

[0004] The device cleans the side wall of the reactor by means of a brush, but the inner wall of the reactor is usually sticky with a viscous liquid, which sticks to the surface of the brush during the cleaning process, and the inner wall of the reactor cannot be cleaned well, resulting in poor cleaning effect and low cleaning efficiency.

[0005] Therefore, it is necessary to invent a reactor that is easy to clean to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a reactor that is easy to clean, so as to solve the problem that the inner wall of the reactor is usually sticky with viscous liquid, and the liquid sticks to the surface of the brush during the cleaning process, which makes it impossible to clean the inner wall of the reactor well, resulting in poor cleaning effect and low cleaning efficiency.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reactor that is easy to clean, comprising a reactor body, a cleaning mechanism is arranged inside the reactor body, the cleaning mechanism comprises a progressive motor, a first transmission gear, a second transmission gear, a rotating cylinder, a first water pipe, a second water pipe, a high-pressure nozzle, a transmission gear ring, a first connecting pipe and a high-pressure pump, the upper end of the reactor body is fixedly connected with a mounting block, the first water pipe passes through the mounting block and extends to the interior of the reactor body, the second water pipe is fixedly connected to the surface of the first water pipe, and the high-pressure nozzle is fixedly connected to an end of the second water pipe away from the first water pipe.

[0008] By adopting the above technical solution, the output end of the progressive motor drives the rotating drum to rotate, the rotating drum drives the first water pipe at the lower end to rotate, and then drives the second water pipe to rotate. At this time, the second water pipe drives the high-pressure nozzle at the end to clean the inner wall of the reactor body.

[0009] Optionally, a fixing frame is fixedly connected to the right side of the upper surface of the mounting block, four groups of support rods are fixedly connected to the interior of the fixing frame, and two groups of limit blocks are fixedly connected to the surface of the support rods.

[0010] Optionally, two sets of limiting rings are fixedly connected to the surface of the rotating cylinder, the limiting rings are clamped on the inner side of the limiting block, and the lower end of the rotating cylinder is fixedly connected to the upper end of the first water pipe.

[0011] By adopting the above technical solution, four groups of support rods are used to position the central rotating cylinder, and at this time, the limiting ring rotates inside the limiting block.

[0012] Optionally, the first transmission gear and the second transmission gear are both rotatably connected to the upper surface of the mounting block, the first transmission gear is meshingly connected to the second transmission gear, the transmission gear ring is fixedly connected to the surface of the rotating cylinder, and the transmission gear ring is meshingly connected to the second transmission gear.

[0013] Optionally, a device housing is fixedly connected to the left side of the upper surface of the mounting block, the step-up motor is fixedly installed inside the device housing, and the output end of the step-up motor is fixedly connected to the first transmission gear.

[0014] By adopting the above technical solution, the output end of the progressive motor drives the first transmission gear to rotate, the first transmission gear drives the second transmission gear to rotate, and the second transmission gear cooperates with the transmission gear ring to drive the rotating drum to rotate.

[0015] Optionally, the right end of the first connecting pipe is fixedly connected to a water tank, the left end of the first connecting pipe is fixedly connected to the water inlet of the high-pressure pump, the water outlet of the high-pressure pump is fixedly connected to a second connecting pipe, and a connecting valve is installed on the surface of the second connecting pipe.

[0016] By adopting the above technical solution, the connecting valve is used to open and close the second connecting pipeline.

[0017] Optionally, a connecting ring is fixedly connected to the left end of the second connecting pipe, a connecting block is fixedly connected to the upper end of the rotating cylinder, a connecting groove is formed on the inner wall of the connecting block, and the connecting ring is rotatably connected to the connecting groove.

[0018] By adopting the above technical solution, the high-pressure pump draws water from the inside of the water storage tank through the first connecting pipe, and transports the water to the inside of the transfer cylinder through the second connecting pipe.

[0019] Optionally, a feeding port is provided at the upper end of the reactor body.

[0020] By adopting the above technical solution, the feeding port is used to feed materials into the interior of the reactor.

[0021] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0022] The utility model uses a high-pressure pump to suck water into the inside of two groups of water pipes, and sprays water to the inner wall of the reactor through a high-pressure nozzle to wash the inner wall of the reactor. At the same time, a progressive motor drives the first transmission gear to rotate, and the two groups of transmission gears cooperate with the transmission gear ring to drive the first water pipe to rotate, thereby driving the high-pressure nozzle to rotate, and the inner wall of the reactor is washed with high pressure in all directions, thereby improving the cleaning effect of the reactor and solving the problem that the inner wall of the reactor is usually sticky with viscous liquid, and these liquids stick to the surface of the brush during the cleaning process, so that the inner wall of the reactor cannot be cleaned well, the cleaning effect is poor, and the cleaning efficiency is low. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0025] Figure 3 This is a schematic diagram of the cleaning mechanism structure of the utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the rotating drum of the utility model;

[0027] Figure 5 This is a schematic diagram of the connection block structure of the utility model.

[0028] Description of reference numerals:

[0029] 1. Reactor body; 11. Feeding port; 12. Mounting block; 13. Equipment housing; 14. Stepping motor; 15. First transmission gear; 16. Second transmission gear; 2. Fixed frame; 21. Support rod; 22. Limit block; 3. Transfer cylinder; 31. First water pipe; 32. Second water pipe; 33. High-pressure nozzle; 34. Limit ring; 35. Transmission gear ring; 36. Connecting block; 37. Connecting groove; 4. Water storage tank; 41. First connecting pipe; 42. High-pressure pump; 43. Second connecting pipe; 44. Connecting valve; 45. Connecting ring. DETAILED DESCRIPTION

[0030] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0031] The utility model provides Figure 1 and Figure 2 The reactor shown in the figure is easy to clean, comprising a reactor body 1, a feeding port 11 is provided at the upper end of the reactor body 1, a cleaning mechanism is arranged inside the reactor body 1, and the cleaning mechanism comprises a progressive motor 14, a first transmission gear 15, a second transmission gear 16, a rotating drum 3, a first water pipe 31, a second water pipe 32, a high-pressure nozzle 33, a transmission gear ring 35, a first connecting pipe 41 and a high-pressure pump 42, the right end of the first connecting pipe 41 is fixedly connected to a water storage tank 4, and the left end of the first connecting pipe 41 is connected to the high-pressure pump 4 2, a water inlet of the high-pressure pump 42 is fixedly connected, a second connecting pipe 43 is fixedly connected to the water outlet of the high-pressure pump 42, a connecting valve 44 is installed on the surface of the second connecting pipe 43, a connecting ring 45 is fixedly connected to the left end of the second connecting pipe 43, the upper end of the reactor body 1 is fixedly connected to the mounting block 12, the first water pipe 31 passes through the mounting block 12 and extends to the interior of the reactor body 1, the second water pipe 32 is fixedly connected to the surface of the first water pipe 31, and the high-pressure nozzle 33 is fixedly connected to an end of the second water pipe 32 away from the first water pipe 31.

[0032] During use, the high-pressure pump 42 sucks the water inside the water tank 4 through the first connecting pipe 41, and then transports the water to the inside of the transfer drum 3 through the second connecting pipe 43. The transfer drum 3 transports the water to the inside of the second water transfer pipe 32 through the first water delivery pipe 31, and sprays it outward through the high-pressure nozzle 33 to perform high-pressure washing on the inner wall of the reactor. At the same time, the output end of the step-up motor 14 drives the first transmission gear 15 to rotate, and the first transmission gear 15, the second transmission gear 16 and the transmission gear ring 35 cooperate to drive the transfer drum 3 to rotate, and then drive the high-pressure nozzle 33 to rotate, so as to clean the inner wall of the reactor in all directions.

[0033] See also Figures 3 to 5The upper end of the rotating drum 3 is fixedly connected with a connecting block 36, the inner wall of the connecting block 36 is provided with a connecting groove 37, the connecting ring 45 is rotatably connected with the connecting groove 37, the right position on the upper surface of the mounting block 12 is fixedly connected with a fixing frame 2, the interior of the fixing frame 2 is fixedly connected with four groups of support rods 21, the surface of the support rods 21 is fixedly connected with two groups of limit blocks 22, the surface of the rotating drum 3 is fixedly connected with two groups of limit rings 34, the limit rings 34 are stuck on the inner side of the limit blocks 22, the lower end of the rotating drum 3 is connected to the upper side of the first water pipe 31, and the lower end of the rotating drum 3 is connected to the upper side of the first water pipe 31. The first transmission gear 15 and the second transmission gear 16 are both rotatably connected to the upper surface of the mounting block 12, the first transmission gear 15 is meshed with the second transmission gear 16, the transmission gear ring 35 is fixedly connected to the surface of the rotating drum 3, the transmission gear ring 35 is meshed with the second transmission gear 16, the left side of the upper surface of the mounting block 12 is fixedly connected with the equipment housing 13, the progressive motor 14 is fixedly installed inside the equipment housing 13, and the output end of the progressive motor 14 is fixedly connected to the first transmission gear 15.

[0034] Specifically, the output end of the progressive motor 14 drives the first transmission gear 15 to rotate, the first transmission gear 15 drives the second transmission gear 16 to rotate, the second transmission gear 16 drives the transmission gear ring 35 to rotate, the transmission gear ring 35 drives the rotating drum 3 to rotate inside the fixed frame 2, and during the rotation, the support rod 21 and the limit block 22 position the rotating drum 3, and at the same time, the upper end of the rotating drum 3 rotates around the left end of the second connecting pipe 43, and the lower end of the rotating drum 3 drives the first water pipe 31 to rotate, the first water pipe 31 drives multiple groups of second water pipes 32 to rotate, and the second water pipe 32 drives the high-pressure nozzle 33 to rotate. At this time, the high-pressure nozzle 33 sprays high-pressure water to wash the inner wall of the reactor body 1.

[0035] Working principle of the utility model: in order to improve the cleaning effect of the inner wall of the reactor body 1, water is transported to the inside of the second water pipe 32 through the high-pressure pump 42, and sprayed outward through the high-pressure nozzle 33, and at the same time, the motor 14, the first transmission gear 15, the second transmission gear 16 and the transmission gear ring 35 cooperate to drive the rotating drum 3 to rotate, and then drive the high-pressure nozzle 33 to rotate, so as to clean the inner wall of the reactor in all directions and improve the flushing effect.

[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only preferred examples of the utility model, and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A reactor that is easy to clean, comprising a reactor body (1), characterized in that: A cleaning mechanism is arranged inside the reactor body (1), the cleaning mechanism comprising a progressive motor (14), a first transmission gear (15), a second transmission gear (16), a rotating drum (3), a first water pipe (31), a second water pipe (32), a high-pressure nozzle (33), a transmission gear ring (35), a first connecting pipe (41) and a high-pressure pump (42); the upper end of the reactor body (1) is fixedly connected to a mounting block (12); the first water pipe (31) passes through the mounting block (12) and extends to the inside of the reactor body (1); the second water pipe (32) is fixedly connected to the surface of the first water pipe (31); and the high-pressure nozzle (33) is fixedly connected to an end of the second water pipe (32) away from the first water pipe (31); A fixing frame (2) is fixedly connected to the right side of the upper surface of the mounting block (12); four groups of support rods (21) are fixedly connected inside the fixing frame (2); and two groups of limit blocks (22) are fixedly connected to the surface of the support rods (21); Two sets of limiting rings (34) are fixedly connected to the surface of the middle rotating cylinder (3), the limiting rings (34) are clamped on the inner side of the limiting block (22), and the lower end of the middle rotating cylinder (3) is fixedly connected to the upper end of the first water delivery pipe (31); The first transmission gear (15) and the second transmission gear (16) are both rotatably connected to the upper surface of the mounting block (12), the first transmission gear (15) is meshingly connected to the second transmission gear (16), the transmission gear ring (35) is fixedly connected to the surface of the rotating drum (3), and the transmission gear ring (35) is meshingly connected to the second transmission gear (16).

2. The easy-to-clean reactor according to claim 1, characterized in that: A device housing (13) is fixedly connected to the left side of the upper surface of the mounting block (12); the stepping motor (14) is fixedly mounted inside the device housing (13); and the output end of the stepping motor (14) is fixedly connected to the first transmission gear (15).

3. The easy-to-clean reactor according to claim 1, characterized in that: The right end of the first connecting pipe (41) is fixedly connected to the water storage tank (4), the left end of the first connecting pipe (41) is fixedly connected to the water inlet of the high-pressure pump (42), the water outlet of the high-pressure pump (42) is fixedly connected to the second connecting pipe (43), and a connecting valve (44) is installed on the surface of the second connecting pipe (43).

4. The easy-to-clean reactor according to claim 3, characterized in that: The left end of the second connecting tube (43) is fixedly connected to a connecting ring (45), the upper end of the rotating cylinder (3) is fixedly connected to a connecting block (36), the inner wall of the connecting block (36) is provided with a connecting groove (37), and the connecting ring (45) is rotatably connected to the connecting groove (37).

5. The easy-to-clean reactor according to claim 1, characterized in that: A feeding port (11) is provided at the upper end of the reactor body (1).

Citation Information

Patent Citations

  • Reaction kettle convenient to clean

    CN220125978U