Torsion roller guide device
By designing a cooling chamber and water circulation system in the torsion roller guide device, the problem of the shaft being deformed due to heat and impact is solved, effective cooling of the tongue tip and related equipment is achieved, and service life is extended.
Patent Information
- Application Number
- CN202421889205.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing rotary shaft of the torsion guide is heated and impacted by the red blank during use, causing the rotary shaft to be deformed and damaged, and needs to be replaced frequently.
A torsion roller guide device is designed, adopting two torsion rollers arranged up and down with opposite directions. The guide frame and the tongue tip are arranged in the mounting frame. Each tongue tip is equipped with a cooling chamber, and clean water is introduced into the cooling chamber through the cannula and water outlet pipe system to absorb the heat from the tongue tip.
The heat from the tongue tip is absorbed through the clean water in the cooling chamber, keeping the tongue tip temperature within a certain range, and preventing the tongue tip from deforming due to heat; at the same time, the rolling groove and torsion roller are cooled through the water outlet pipe system to extend its service life.
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Figure CN222873008U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of twisting rollers, and in particular relates to a twisting roller guide device. Background Art
[0002] The twisting roller is installed on the horizontal continuous billet rolling mill, steel section rolling mill and wire rod rolling mill, and is a roller-type steel turning device used to turn the rolled products between the stands.
[0003] In the wire rolling and slitting process, in the "ellipse-circle" hole system, if the rolling mill is flat rolling, a twisting guide is required to twist the material into the round hole. At present, this twisting uses a specific twisting guide. The guide wheel of the twisting guide in the prior art is a flat wheel, that is, two guide wheels with parallel cylindrical structures. When the material needs to be twisted, the angle of the twisting guide needs to be adjusted.
[0004] In the utility model patent with announcement number CN217451507U, a torsion guide is provided, which includes a fixed bracket, a rotating shaft, a first guide wheel, a second guide wheel and a guide wheel bracket. The first guide wheel and the second guide wheel are both composed of a cylindrical section and a truncated cone section. The smaller end of the truncated cone section is connected to one end of the cylindrical section. The first guide wheel and the second guide wheel are rotatably arranged on the guide wheel brackets on both sides and the arrangement directions of the first guide wheel and the second guide wheel are opposite. The guide wheel bracket is fixed at one end of the rotating shaft, and the other end of the rotating shaft is installed in the fixed bracket.
[0005] During use of the above patent, when the red blank enters the first guide wheel and the second guide wheel through the rotating shaft, the red blank will heat the rotating shaft. The rotating shaft is heated and continuously impacted by the red blank, causing the rotating shaft to deform and be damaged after being used for a period of time, and needs to be replaced. Utility Model Content
[0006] In order to solve the problem in the prior art that the rotating shaft is heated and continuously impacted by the red blank, causing the rotating shaft to be easily deformed and damaged after being used for a period of time, the utility model provides a torsion roller guide device, which can cool the tongue tip to prevent the tongue tip from being deformed by the impact of the red blank after being heated.
[0007] The technical solution adopted by the twisting roller guide device of the utility model is:
[0008] A twist roller guide device, comprising two twist rollers arranged up and down and in opposite directions, and a mounting frame for mounting the two twist rollers, the mounting frame being located between the two twist rollers and being detachably connected with a guide frame parallel to the twist roller and including a plurality of guide cavities, and a tongue tip in a trumpet shape facing the rolling groove is arranged at the upper and lower sides of the guide frame corresponding to each guide cavity;
[0009] A cooling cavity is provided in each tongue tip, and both sides of each tongue tip are provided with insert tubes connected with its own cooling cavity, and the insert tubes between the tongue tips corresponding to two adjacent guide cavities are connected through a connecting tube.
[0010] A further improvement of the technical solution of the utility model is that the insert tubes on the tongue tip at one edge far away from the connecting tube are all plugged with water delivery pipes, and the insert tubes on the tongue tip at the other edge far away from the connecting tube are all plugged with water outlet pipes.
[0011] A further improvement of the above technical solution of the utility model is that a first cooling pipe for cooling the rolling groove is arranged on the side of the installation frame facing the rolling groove, and the first cooling pipe is connected to the water outlet pipe located below.
[0012] A further improvement of the above technical solution of the utility model is that a second cooling pipe for cooling the twisting roller is arranged on the side of the installation frame away from the rolling groove, and the second cooling pipe is connected to the water outlet pipe located above.
[0013] A further improvement of the technical solution of the utility model is that a water collecting tank for collecting the water discharged from the first cooling pipe and the second cooling pipe is arranged below the installation frame.
[0014] A further improvement of the above technical solution of the utility model is that sealing blocks for sealing the cooling cavity and having an insert tube are fixedly provided at the positions corresponding to the cooling cavity on both sides of each tongue tip, and a through hole is opened at the position corresponding to the insert tube of each sealing block.
[0015] A further improvement of the above technical solution of the utility model is that each twisting roller comprises a roller shaft hinged to the mounting frame, and a plurality of roller bodies in a frustum shape fixedly sleeved on the roller shaft.
[0016] A further improvement of the above technical solution of the utility model is that the tongue tip located at the bottom extends downward to the bottom of the rolling groove, and one end of the rolling groove close to the tongue tip is in contact with the tongue tip.
[0017] Due to the adoption of the above technical solution, the technical advances achieved by the utility model include:
[0018] The utility model provides a water delivery pipe, which can be used to introduce clean water into the cooling chamber through the insert pipe. The clean water entering the cooling chamber can absorb the heat on the tongue tip, thereby keeping the temperature of the tongue tip within a certain range, and preventing the tongue tip from being deformed by the impact of the red blank after being heated.
[0019] Through the water outlet pipe provided in the utility model, the clean water in the cooling chamber can be input into the first cooling pipe and sprayed toward the rolling groove, thereby cooling the rolling groove at the same time to prevent the rolling groove from being deformed and damaged after being heated; at the same time, the water outlet pipe in the utility model can also input the clean water in the cooling chamber into the second cooling pipe and spray it toward the torsion roller, thereby cooling the torsion roller to prevent the torsion roller from being heated and deformed under the impact of the red blank during the transportation of the red blank, thereby extending the service life of the torsion roller.
[0020] In the utility model, since the tongue tip located at the bottom extends downward to the bottom of the rolling groove, and the end of the rolling groove close to the tongue tip contacts the tongue tip, the red blank conveyed from the rolling groove can directly enter the guide cavity through the tongue tip; compared with the case where the tongue tip is not in contact with the rolling groove, when the red blank is conveyed to the tongue tip after being output from the rolling groove, the end of the red blank is easy to hit and twist the tongue tip, causing more production accidents, resulting in low output and reduced yield rate. Accordingly, the utility model can prevent the end of the red blank from hitting and twisting the tongue tip, prevent production accidents, and improve output and yield rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of a twisting roller guide device of the utility model facing the rolling groove side;
[0022] Figure 2 The utility model is a torsion roller guide device Figure 1 A schematic diagram of the structure from another angle;
[0023] Figure 3 It is a structural schematic diagram of a twisting roller guide device of the utility model away from the side of the rolling groove;
[0024] Figure 4 The utility model is a schematic structural diagram of the tongue tip of a twisting roller guide device.
[0025] In the accompanying drawings: 1, twisting roller; 11, roller shaft; 12, roller body;
[0026] 2. Installation frame;
[0027] 3. Guide frame; 31. Guide cavity; 32. Tongue tip; 321. Cooling cavity; 322. Insertion tube; 323. Sealing block; 324. Through hole; 33. Connecting pipe; 34. Water pipe; 35. Water outlet pipe; 36. Connecting plate; 37. Partition plate;
[0028] 4. first cooling pipe; 41. first nozzle; 42. first connecting rod; 43. first connecting pipe;
[0029] 5. second cooling pipe; 51. second nozzle; 52. second connecting pipe;
[0030] 6. Grooving. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. In the following description, the description of the known structure and technology is omitted to avoid unnecessary confusion of the concept of the utility model.
[0032] First reference Figure 1 , Figure 2 and Figure 3 ,according to Figure 1 , Figure 2 and Figure 3 It can be seen that the utility model includes a vertical installation frame 2, in which two horizontal twisting rollers 1 arranged vertically are hinged, and a guide mechanism is detachably provided at a position between the two twisting rollers 1 on the side of the installation frame 2 facing the rolling groove 6.
[0033] The twisting roller 1 in the utility model can be referred to in the specific arrangement Figure 3 ,according to Figure 3 It can be seen that the two twisting rollers 1 are arranged up and down on the mounting frame 2, and each twisting roller 1 includes a roller shaft 11 hinged to the inner wall of the mounting frame 2, and each roller shaft 11 is fixedly sleeved with a plurality of roller bodies 12 in the shape of a cone, as shown in FIG. Figure 3 It can be seen that the arrangement directions of the roller bodies 12 on the two twisting rollers 1 are opposite. Figure 3 The middle roller bodies 12 are named as a first roller body 12 , a second roller body 12 , a third roller body 12 , a fourth roller body 12 and a fifth roller body 12 from left to right.
[0034] The guide mechanism of the utility model can be referred to in the specific setting Figure 1 and Figure 2 ,according to Figure 1 and Figure 2 It can be seen that the guide mechanism includes a guide frame 3 detachably mounted on the side of the mounting frame 2 facing the rolling groove 6 and located between the two twisting rollers 1, and the four corners of the guide frame 3 are respectively fixedly connected with connecting plates 36, and the connecting plates 36 are detachably connected to the side wall of the mounting frame 2 through fixing bolts; continue to refer to Figure 1 and Figure 2 , the positions corresponding to the second roller body 12 and the fourth roller body 12 in the guide frame 3 are provided with guide cavities 31 composed of two vertical partitions 37, and the upper and lower sides of each guide cavity 31 are provided with tongue tips 32 which are flared toward the rolling groove 6 and fixedly connected to the guide frame 3; continue to refer to Figure 1 and Figure 2 The tongue tip 32 located below each guide cavity 31 extends downward to below the corresponding rolling groove 6 , and one end of the rolling groove 6 facing the tongue tip 32 contacts the corresponding tongue tip 32 .
[0035] In order to prevent the tongue tip 32 from being easily deformed after being heated and impacted, the present invention refers to Figure 1 , Figure 2 and Figure 4 It can be seen that each tongue tip 32 has a cooling cavity 321, and the positions of the cooling cavity 321 on both sides of each tongue tip are fixedly welded with sealing blocks 323 for sealing the cooling cavity 321, each sealing block 323 has a through hole 324, and the position of each sealing block 323 corresponding to the through hole 324 is fixedly welded with an insert 322 connected to the through hole 324; continue to refer to Figure 1 and Figure 2 It can be seen that the two insert tubes 322 on the side close to the two tongue tips 32 located in the same horizontal plane are connected through a connecting tube 33, and the insert tube 322 on the side of one of the tongue tips 32 away from the connecting tube 33 is connected to a water pipe 34, which can be connected to an external water source through a water pump, and the insert tube 322 on the side of the other tongue tip 32 away from the connecting tube 33 is connected to a water outlet pipe 35.
[0036] In order to facilitate cooling of the rolling groove 6 in the utility model, to prevent the rolling groove 6 from being deformed by the impact of the red blank after being heated, continue to refer to Figure 1 and Figure 2 , a first cooling pipe 4 for cooling the rolling groove 6 is vertically arranged below each rolling groove 6, a first nozzle 41 facing the rolling groove 6 is fixedly connected to the top of each first cooling pipe 4, and each first cooling pipe 4 is connected to the mounting frame 2 through a first connecting rod 42; continue to refer to Figure 1 and Figure 2 In order to facilitate the water supply to the first cooling tube 4, the water outlet pipe 35 located below is connected with all the first cooling tubes 4 through the first connecting pipe 43. The water flowing out of the water outlet pipe 35 located below can enter the first cooling tube 4 and be sprayed toward the rolling groove 6 through the first nozzle 41, thereby cooling the rolling groove 6 so that the temperature of the rolling groove 6 is the same as or slightly higher than the room temperature.
[0037] In order to facilitate the cooling of the twisting roller 1 in the utility model, to prevent the twisting roller 1 from being deformed by the impact of the red blank after being heated, continue to refer to Figure 1 , Figure 2 and Figure 3 In order to facilitate cooling of the twisting roller 1 and prevent the twisting roller 1 from being deformed by the impact of the red blank after being heated, continue to refer to Figure 1 , Figure 2 and Figure 3It can be known that the second cooling pipe 5 is fixedly connected to the position of the second roller body 12 and the fourth roller body 12 at the top of the installation frame 2 away from the rolling groove 6, and the end of each second cooling pipe 5 away from the installation frame 2 is fixedly connected to the second roller body 12 and the fourth roller body 12; in order to facilitate the water supply to the second cooling pipe 5, the water outlet pipe 35 located above is connected to all the second cooling pipes 5 through the second connecting pipe 52, so that the water flowing out of the water outlet pipe 35 located above can enter the second cooling pipe 5 and be sprayed toward the torsion roller 1 through the second nozzle 51, thereby cooling the torsion roller 1 so that the temperature of the torsion roller 1 is the same as or slightly higher than the room temperature.
[0038] In the present invention, the first connecting pipe 43, the second connecting pipe 52, the first cooling pipe 4 and the second cooling pipe 5 can all adopt the serpentine water pipe 34 commonly used in the prior art.
[0039] In the present invention, in order to conveniently collect the water discharged from the first cooling tube 4 and the second cooling tube 5, a water collecting tank (not shown in the figure) is placed on the ground below the first cooling tube 4 and the second cooling tube 5.
[0040] The working principle of the twisting roller guide device of this embodiment is as follows: the red blank conveyed from the rolling groove 6 will first contact the tongue tip 32 located below, and then enter between the two twisting rollers 1 through the guide cavity 31 under the guiding action of the tongue tip 32. The twisting roller 1 twists the red blank at a certain angle and then conveys it.
[0041] During the use of the utility model, the red blank will cause the tongue tip 32, the rolling groove 6 and the twisting roller 1 to be heated and heated. At this time, clean water can be added to the cooling chamber 321 through the water pipe 34. The clean water entering the cooling chamber 321 will absorb the heat of the tongue tip 32, so that the temperature of the tongue tip 32 is maintained at room temperature or slightly higher than room temperature, thereby preventing the tongue tip 32 from being deformed by the impact of the red blank after heating; the clean water discharged from the lower tongue tip 32 enters the first cooling pipe 4 through the first connecting pipe 43 and is sprayed to the corresponding rolling groove 6 through the first nozzle 41, thereby cooling the rolling groove 6, so that the temperature of the rolling groove 6 is maintained at room temperature or slightly higher than room temperature, thereby preventing the rolling groove 6 from being deformed by the impact of the red blank after heating; the clean water discharged from the upper tongue tip 32 enters the second cooling pipe 5 through the second connecting pipe 52 and is sprayed to the twisting roller 1 through the second nozzle 51, thereby cooling the twisting roller 1, so that the temperature of the twisting roller 1 is maintained at room temperature or slightly higher than room temperature, thereby preventing the twisting roller 1 from being deformed by the impact of the red blank after heating.
[0042] In the above embodiment, the utility model provides a torsional roller guide device, through the water pipe that is set, clean water can be introduced into the cooling chamber through the insert tube. The clean water entering the cooling chamber can absorb the heat on the tip of the tongue, so that the temperature of the tip of the tongue is maintained within a certain range, preventing the tip of the tongue from being deformed by the impact of the red blank after being heated.
[0043] The above-described embodiments are merely descriptions of preferred implementations of the present invention, and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by ordinary personnel in the field to the technical solution of the present invention should fall within the protection scope of the present invention, and the technical contents of the present invention for protection have been fully recorded in the claims.
Claims
1. A twist roller guide device, comprising two twist rollers (1) arranged one above the other and in opposite directions, and a mounting frame (2) for mounting the two twist rollers (1), characterized in that: The mounting frame (2) is located between the two twisting rollers (1) and is detachably connected to a guide frame (3) which is parallel to the twisting roller (1) and includes a plurality of guide cavities (31); a tongue tip (32) which is shaped like a trumpet and faces the rolling groove (6) is provided at the upper and lower sides of the guide frame (3) at the position corresponding to each guide cavity (31); A cooling cavity (321) is provided in each tongue tip (32), and both sides of each tongue tip (32) are provided with insertion tubes (322) connected to its own cooling cavity (321), and the insertion tubes (322) between the tongue tips (32) corresponding to two adjacent guide cavities (31) are connected via a connecting tube (33).
2. A twist roller guide device according to claim 1, characterized in that: The insert pipes (322) on the tongue tip (32) at one edge and away from the connecting pipe (33) are all plugged with water delivery pipes (34), and the insert pipes (322) on the tongue tip (32) at the other edge and away from the connecting pipe (33) are all plugged with water outlet pipes (35).
3. A twist roller guide device according to claim 2, characterized in that: A first cooling pipe (4) for cooling the rolling groove (6) is arranged on one side of the installation frame (2) facing the rolling groove (6), and the first cooling pipe (4) is connected to a water outlet pipe (35) located below.
4. A twist roller guide device according to claim 3, characterized in that: A second cooling pipe (5) for cooling the twisting roller (1) is provided on a side of the installation frame (2) away from the rolling groove (6), and the second cooling pipe (5) is connected to a water outlet pipe (35) located above.
5. A twist roller guide device according to claim 4, characterized in that: A water collecting tank for collecting water discharged from the first cooling pipe (4) and the second cooling pipe (5) is provided below the installation frame (2).
6. A twist roller guide device according to claim 1, characterized in that: Sealing blocks (323) for sealing the cooling cavity (321) and fixedly provided with an insertion tube (322) are fixedly provided at positions corresponding to the cooling cavity (321) on both sides of each tongue tip (32), and each sealing block (323) is provided with a through hole (324) at a position corresponding to the insertion tube (322).
7. A twist roller guide device according to any one of claims 1 to 6, characterized in that: Each twisting roller (1) comprises a roller shaft (11) hinged to a mounting frame (2), and a plurality of roller bodies (12) in the shape of a cone fixedly sleeved on the roller shaft (11).
8. A twist roller guide device according to any one of claims 1 to 6, characterized in that: The tongue tip (32) located at the bottom extends downward to below the rolling groove (6), and one end of the rolling groove (6) close to the tongue tip (32) contacts the tongue tip (32).
Citation Information
Patent Citations
Torsion guide
CN217451507U