Diameter-adjustable circular plate manufacturing mold
By designing a circular plate with adjustable diameter, the meshing function of the tooth plate and spur gear, the transmission mechanism of the pulley and transmission belt is used to solve the problem of material adhesion during stamping, the loosening of the circular plate blank and the convenience of cutting are achieved, and the efficiency of continuous processing is improved.
Patent Information
- Application Number
- CN202420551842.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-03-21
AI Technical Summary
During stamping, the material is prone to stick to the mold, resulting in inconvenient material return and reducing the efficiency of continuous processing.
A circular plate making mold with adjustable diameter is designed. When stamping the circular plate blank through a moving die, the meshing function of the tooth plate and spur gear, and the transmission mechanism of the pulley and transmission belt are used to keep the feeding plate away from the stamping table. After the stamping is completed, the spring is reset. The slope end of the feeding plate is raised up the edge of the circular plate blank to loosen and avoid adhesion.
The problem of round slab blanks sticking to the mold after stamping is effectively avoided, and the convenience of cutting and continuous processing efficiency are improved.
Smart Images

Figure CN222873118U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, in particular to a diameter-adjustable circular plate manufacturing mold. Background Art
[0002] Stamping dies are essential process equipment for stamping production and are technology-intensive products. The quality, production efficiency and production cost of stamping parts are directly related to die design and manufacturing. Stamping dies can be divided into many types according to the nature of the process, including blanking dies, bending dies and forming dies.
[0003] According to the Chinese patent announcement number CN207479296U, the patent provides a stamping die for making a circular plate with adjustable diameter, including a die workbench, the upper surface of the die workbench is fixedly connected with two pairs of electrically controlled telescopic columns with telescopic ends facing upward, the telescopic ends of the two pairs of electrically controlled telescopic columns are fixedly connected with a lower template, a blanking hole is processed at the center of the upper surface of the lower template, and a pair of No. 1 rectangular fixing plates are fixedly connected to the upper surface of the lower template and located on both sides of the blanking hole, which is conducive to obtaining a circular plate of the desired size and is convenient for flexible adjustment of the diameter of the punched circular plate. It has a novel structure, simple operation, easy fixation, safety and reliability, and a wide range of applications.
[0004] The stamping equipment in the above patents is prone to cause the material to stick to the die during stamping, which in turn causes the problem of inconvenience in withdrawing the material and reduces the efficiency of continuous processing. In view of this, we propose a circular plate manufacturing die with adjustable diameter. Utility Model Content
[0005] The utility model aims to provide a circular plate manufacturing die with adjustable diameter, which solves the problem that materials are easily adhered to the die during stamping, causing inconvenience in material withdrawal.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A circular plate manufacturing mold with adjustable diameter comprises a base, a material lifting part is installed on the base, the material lifting part comprises a support platform, the support platform is installed on one side of the base, a material lifting plate is arranged on the support platform, two sliding holes are provided on the material lifting plate, two support arms are connected to the support platform, two rotating shafts are rotatably connected between the two support arms, one of the rotating shafts is provided with a spur gear 1, and the other rotating shaft is provided with a spur gear 2, spur teeth are connected to the material lifting plate, the spur teeth are meshed with spur gear 2, a sliding rod is slidingly penetrated through the side wall of the support platform, one end of the sliding rod is fixedly connected to the material lifting plate, a spring is elastically connected between the material lifting plate and the support platform, pulleys are provided on the two rotating shafts, and a transmission belt is connected for transmission between the two pulleys.
[0008] Preferably, a stamping platform is installed on the base, a fixed mold is installed on the stamping platform, a guide rod is connected to the side wall of the base, and a stamping part is provided on the guide rod.
[0009] Preferably, the stamping part includes a shell cover, a toothed plate is connected to one side of the outer wall of the shell cover, a guide arm is connected to the outer wall of the shell cover, a hydraulic cylinder is connected to the top of the shell cover, a gear ring is rotatably connected to the movable end of the hydraulic cylinder, a motor is installed on the top of the outer wall of the shell cover, a bevel gear 1 is sleeved on the output shaft of the motor, and the shell cover is slidably connected to the guide rod through the guide arm.
[0010] Preferably, the stamping part is equipped with an adjusting part and includes a mounting block, the mounting block is connected to the top of the outer wall of the shell cover, a stud is movably penetrated on the mounting block, the stud is rotatably connected to the mounting block, a limiting rod is connected to the mounting block, an adjusting plate is sleeved on the stud, the adjusting plate and the stud are threadedly connected, the adjusting plate is slidably sleeved on the limiting rod, an adjusting arm is connected to the side of the adjusting plate close to the shell cover, the adjusting arm movably penetrates into the interior of the shell cover and is equipped with a triangular clamp arm, and a bevel gear 2 is sleeved on the end of the stud away from the adjusting plate.
[0011] Preferably, there are three adjusting parts, which are circumferentially mounted on the top of the outer wall of the shell cover, and the bevel gears 2 in the three adjusting parts are all meshed with the gear ring, and the bevel gear 1 is meshed with the gear ring.
[0012] Preferably, a movable mold is clamped between the three triangular clamp arms in the adjustment parts, the cavity of the movable mold is aligned with the fixed mold, the outer wall of the movable mold is provided with clamping grooves corresponding to the triangular clamp arms, the lifting plate is fitted with the top of the stamping table, and the end of the lifting plate close to the stamping table is a slope structure.
[0013] Preferably, the top end of the guide rod is connected to a cross beam, the outer rod of the hydraulic cylinder is installed on the top of the cross beam, and the inner rod of the hydraulic cylinder slides through the cross beam.
[0014] By means of the above technical solution, the utility model provides a circular plate manufacturing mold with adjustable diameter, which has at least the following beneficial effects:
[0015] (1) When the utility model punches a circular plate blank through a movable die, the tooth plate contacts and meshes with spur gear 1, and the pulley drives the two shafts to rotate synchronously through the transmission belt, causing spur gear 2 to push the spur gear and move the pick-up plate away from the punching table. After the punching is completed, the spring elastically contracts and drives the pick-up plate to reset under the action of the sliding rod limit, thereby causing the inclined end of the pick-up plate to lift the edge of the circular plate blank, thereby loosening the circular plate blank, avoiding the problem of the circular plate blank sticking to the die after punching, making it inconvenient to unload.
[0016] (2) The utility model drives the bevel gear 1 to rotate the gear ring through the output shaft of the motor, and synchronously drives the studs on the three bevel gears 2 to rotate, so that the triangular clamp arms on the adjustment arm are close to each other, and then the distance between the three triangular clamp arms is adjusted. The adjustment part can quickly adjust to the appropriate distance to stably clamp the movable molds of different diameters, and also replaces the traditional threaded part installation method, which makes the loading and unloading of the movable mold more efficient and improves the efficiency of mold replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is the overall bottom view of the utility model;
[0020] Figure 3 It is a structural schematic diagram of the material starting part in the utility model;
[0021] Figure 4 It is a bottom view of the material starting part in the utility model;
[0022] Figure 5 It is a connection diagram of the punching part and the adjusting part in the utility model;
[0023] Figure 6 It is a bottom view of the punching part and the adjusting part of the utility model;
[0024] Figure 7 This is a disassembly diagram of the punching table and the fixed die in the utility model.
[0025] In the figure: 1. base; 2. lifting part; 21. support platform; 22. lifting plate; 23. sliding hole; 24. support arm; 25. rotating shaft; 26. spur gear 1; 27. spur gear 2; 28. spur gear; 29. slide bar; 210. spring; 3. stamping table; 4. fixed die; 5. guide rod; 6. stamping part; 61. shell cover; 62. tooth plate; 63. guide arm; 64. hydraulic cylinder; 65. gear ring; 66. motor; 67. bevel gear 1; 7. adjusting part; 71. mounting block; 72. stud; 73. limit rod; 74. adjusting plate; 75. adjusting arm; 76. triangular clamp arm; 8. movable die; 9. crossbeam. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Embodiment 1
[0028] See also Figure 1-7 The utility model provides a circular plate manufacturing mold with adjustable diameter, including a base 1, a material lifting part 2 is installed on the base 1, and the material lifting part 2 includes a support platform 21, the support platform 21 is installed on one side of the base 1, a material lifting plate 22 is arranged on the support platform 21, and two sliding holes 23 are provided on the material lifting plate 22, two support arms 24 are connected to the support platform 21, and two rotating shafts 25 are rotatably connected between the two support arms 24, one of the rotating shafts 25 is sleeved with a spur gear 1 26, and the other rotating shaft 25 is sleeved with a spur gear 27, and the material lifting plate 22 is connected with a spur meshing tooth 28, which meshes with the spur gear 27, and a sliding rod 29 is slidably penetrated through the side wall of the support platform 21, and the sliding rod 2 One end of 9 is fixedly connected to the material lifting plate 22, and a spring 210 is elastically connected between the material lifting plate 22 and the support platform 21. Pulleys are sleeved on the two rotating shafts 25, and a transmission belt is connected between the two pulleys. A stamping table 3 is installed on the base 1, and a fixed mold 4 is installed on the stamping table 3. The fixed mold 4 can be disassembled from the stamping table 3, which is convenient for replacing different molds for matching stamping. A guide rod 5 is connected to the side wall of the base 1, and a stamping part 6 is provided on the guide rod 5. The material lifting plate 22 is fitted with the top of the stamping table 3, and the end of the material lifting plate 22 close to the stamping table 3 is a slope structure. The sloped end of the material lifting plate 22 lifts the edge of the circular plate blank, thereby loosening the circular plate blank.
[0029] In this embodiment, when the circular plate blank is punched through the movable mold 8, the tooth plate 62 contacts and meshes with the spur gear 1 26, and the pulley drives the two rotating shafts 25 to rotate synchronously through the transmission belt, causing the spur gear 2 27 to push the spur gear 28 and make the picking plate 22 move away from the punching table 3. After the punching is completed, the spring 210 elastically contracts and drives the picking plate 22 to reset under the limiting action of the slide rod 29, thereby causing the inclined end of the picking plate 22 to lift the edge of the circular plate blank.
[0030] Embodiment 2
[0031] See also Figure 1-7On the basis of the first embodiment, the utility model provides a technical solution: preferably, the stamping part 6 includes a shell cover 61, a tooth plate 62 is connected to one side of the outer wall of the shell cover 61, a guide arm 63 is connected to the outer wall of the shell cover 61, a hydraulic cylinder 64 is connected to the top of the shell cover 61, a gear ring 65 is rotatably connected to the movable end of the hydraulic cylinder 64, a motor 66 is installed on the top of the outer wall of the shell cover 61, a bevel gear 67 is sleeved on the output shaft of the motor 66, the shell cover 61 is slidably connected to the guide rod 5 through the guide arm 63, an adjusting part 7 is installed on the stamping part 6 and includes a mounting block 71, the mounting block 71 is connected to the top of the outer wall of the shell cover 61, a stud 72 is movably penetrated on the mounting block 71, the stud 72 is rotatably connected to the mounting block 71, a limiting rod 73 is connected to the mounting block 71, an adjusting plate 74 is sleeved on the stud 72, the adjusting plate 74 is threadedly connected to the stud 72, and the adjusting plate 74 is threadedly connected to the stud 72. The plate 74 is slidably sleeved on the limit rod 73, and the side of the adjustment plate 74 close to the shell cover 61 is connected to the adjustment arm 75, which is movable and penetrates into the interior of the shell cover 61 and is installed with a triangular clamping arm 76. The end of the stud 72 away from the adjustment plate 74 is sleeved with a bevel gear 2. There are three adjustment parts 7, and the three adjustment parts 7 are mounted around the top of the outer wall of the shell cover 61. The bevel gears 2 in the three adjustment parts 7 are all meshed with the gear ring 65, and the bevel gear 1 67 is meshed with the gear ring 65. The triangular clamping arms 76 in the three adjustment parts 7 clamp the movable mold 8. The cavity of the movable mold 8 is aligned with the fixed mold 4. The outer wall of the movable mold 8 is provided with a clamping groove corresponding to the triangular clamping arm 76. The clamping groove on the movable mold 8 is used for limiting clamping to prevent the movable mold 8 from falling. The top of the guide rod 5 is connected to the crossbeam 9, the outer rod of the hydraulic cylinder 64 is mounted on the top of the crossbeam 9, and the inner rod of the hydraulic cylinder 64 slides through the crossbeam 9.
[0032] In this embodiment, the output shaft of the motor 66 drives the bevel gear 1 67 to rotate the gear ring 65, and synchronously drives the studs 72 on the three bevel gears 2 to rotate, so that the triangular clamp arms 76 on the adjustment arm 75 are close to each other, and then the distance between the three triangular clamp arms 76 is adjusted. The adjustment part 7 can quickly adjust to the appropriate distance to stably clamp the movable mold 8 of different diameters.
[0033] Working principle: the round plate blank is placed on the fixed die 4, the inner rod of the hydraulic cylinder 64 extends to push the shell cover 61 down, and the shell cover 61 falls vertically on the guide rod 5 through the guide arm 63, prompting the movable die 8 to punch the round plate blank. At this time, the fixed die 4 enters the inner wall of the cavity of the movable die 8, prompting the round plate blank to be punched and formed. When the shell cover 61 descends, the tooth plate 62 contacts and meshes with the spur gear 1 26, thereby driving the rotating shaft 25 to rotate through the spur gear 1 26, and the pulley drives the two rotating shafts 25 to rotate synchronously through the transmission belt, and then the spur gear 27 rotates, thereby driving the spur gear 2 8 and make the lifting plate 22 away from the punching table 3. When the movable die 8 completely punches the round plate blank, it will not come into contact with the lifting plate 22. After the punching is completed, when the inner rod of the hydraulic cylinder 64 contracts to make the movable die 8 separate from the fixed die 4, the tooth plate 62 drives the spur gear 26 to reverse and prompts the lifting plate 22 to approach the punching table 3. The spring 210 elastically contracts and drives the lifting plate 22 to reset under the limiting action of the slide bar 29, thereby prompting the inclined end of the lifting plate 22 to lift the edge of the round plate blank, thereby loosening the round plate blank, avoiding the problem of the round plate blank sticking to the mold after punching and making it inconvenient to unload.
[0034] On the other hand, the output shaft of the motor 66 drives the bevel gear 1 67 to rotate, prompting the gear ring 65 to rotate, and synchronously drives the three bevel gears 2 to rotate, thereby causing the three studs 72 to rotate synchronously. At this time, the three adjustment plates 74 approach the shell cover 61 under the limiting action of the limiting rod 73, and drive the triangular clamping arms 76 on the adjustment arms 75 to approach each other, thereby adjusting the distance between the three triangular clamping arms 76. Conversely, when the motor 66 is reversed, the distance between the three triangular clamping arms 76 can be increased. In this way, the clamping diameter between the triangular clamping arms 76 can be quickly adjusted, and the movable mold 8 of the corresponding diameter can be quickly loaded and unloaded, and the clamping groove on the movable mold 8 can be used for limiting clamping to prevent the movable mold 8 from falling. Compared with the prior art, the adjustment portion 7 of this case can be quickly adjusted to a suitable distance to stably clamp the movable molds 8 of different diameters, and also replaces the traditional threaded part installation method, which is more efficient in loading and unloading the movable mold 8 and improving the efficiency of mold replacement.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A circular plate manufacturing mold with adjustable diameter, comprising a base (1), characterized in that: A material lifting portion (2) is installed on the base (1), and the material lifting portion (2) includes a support platform (21). The support platform (21) is installed on one side of the base (1). A material lifting plate (22) is provided on the support platform (21). Two sliding holes (23) are provided on the material lifting plate (22). Two support arms (24) are connected to the support platform (21). Two rotating shafts (25) are rotatably connected between the two support arms (24). One of the rotating shafts (25) is sleeved with a spur gear 1 (26), and the other rotating shaft is (25) is provided with a spur gear 2 (27), the lifting plate (22) is connected with a spur gear (28), the spur gear (28) is meshed with the spur gear 2 (27), a sliding rod (29) is slidably passed through the side wall of the support platform (21), one end of the sliding rod (29) is fixedly connected to the lifting plate (22), a spring (210) is elastically connected between the lifting plate (22) and the support platform (21), and pulleys are provided on the two rotating shafts (25), and a transmission belt is connected between the two pulleys.
2. The diameter-adjustable circular plate manufacturing mold according to claim 1, characterized in that: A punching platform (3) is installed on the base (1), a fixed die (4) is installed on the punching platform (3), a guide rod (5) is connected to the side wall of the base (1), and a punching portion (6) is provided on the guide rod (5).
3. The diameter-adjustable circular plate manufacturing mold according to claim 2, characterized in that: The punching part (6) comprises a shell cover (61), one side of the outer wall of the shell cover (61) is connected to a tooth plate (62), the outer wall of the shell cover (61) is connected to a guide arm (63) around the outer wall, the top of the shell cover (61) is connected to a hydraulic cylinder (64), the movable end of the hydraulic cylinder (64) is rotatably connected to a gear ring (65), a motor (66) is installed on the top of the outer wall of the shell cover (61), the output shaft of the motor (66) is sleeved with a bevel gear (67), and the shell cover (61) is slidably connected to the guide rod (5) through the guide arm (63).
4. The diameter-adjustable circular plate manufacturing mold according to claim 3, characterized in that: The stamping part (6) is provided with an adjusting part (7) and comprises a mounting block (71). The mounting block (71) is connected to the top of the outer wall of the shell cover (61). A stud (72) is movably penetrated on the mounting block (71). The stud (72) is rotatably connected to the mounting block (71). A limiting rod (73) is connected to the mounting block (71). An adjusting plate (74) is sleeved on the stud (72). The adjusting plate (74) is threadedly connected to the stud (72). The adjusting plate (74) is slidably sleeved on the limiting rod (73). An adjusting arm (75) is connected to a side of the adjusting plate (74) close to the shell cover (61). The adjusting arm (75) movably penetrates into the interior of the shell cover (61) and is provided with a triangular clamp arm (76). A second bevel gear is sleeved on an end of the stud (72) away from the adjusting plate (74).
5. The diameter-adjustable circular plate manufacturing mold according to claim 4, characterized in that: There are three adjusting parts (7), which are mounted around the top of the outer wall of the shell cover (61). The bevel gears 2 in the three adjusting parts (7) are all meshed with the gear ring (65), and the bevel gear 1 (67) is meshed with the gear ring (65).
6. The diameter-adjustable circular plate manufacturing mold according to claim 5, characterized in that: A movable mold (8) is clamped between the three triangular clamp arms (76) in the three adjusting parts (7), the cavity of the movable mold (8) is aligned with the fixed mold (4), the outer wall of the movable mold (8) is provided with a clamping groove corresponding to the triangular clamp arms (76), the lifting plate (22) is fitted with the top of the stamping table (3), and the end of the lifting plate (22) close to the stamping table (3) is a slope structure.
7. The diameter-adjustable circular plate manufacturing mold according to claim 3, characterized in that: The top end of the guide rod (5) is connected to a crossbeam (9), the outer rod of the hydraulic cylinder (64) is mounted on the top of the crossbeam (9), and the inner rod of the hydraulic cylinder (64) slides through the crossbeam (9).
Citation Information
Patent Citations
Diameter adjustable plectane preparation stamping die
CN207479296U