Fabric leveling equipment with function of quickly eliminating static electricity

By designing fabric leveling equipment with fast static elimination function, the problem that existing equipment cannot flexibly adjust the leveling roller spacing and quickly eliminate static electricity is solved, and efficient leveling and static elimination of fabrics of different thicknesses is achieved, and fabric quality and processing stability are improved.

CN222878342UActive Publication Date: 2025-05-16SHANTOU MODERN GARMENT CO LTD
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Patent Information

Application Number
CN202520278093.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2025-05-16
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

Existing fabric leveling equipment cannot flexibly adjust the leveling roller spacing, resulting in poor flattening effect of fabrics of different thicknesses, and cannot quickly and effectively eliminate static electricity on the surface of the fabric, affecting the quality and processing effect of the fabric.

Method used

A fabric leveling equipment with rapid static elimination function is designed, including a leveling and static removal mechanism and a dust removal and anti-static mechanism. The leveling and static removal mechanism achieves the leveling and static elimination of fabrics of different thicknesses through adjustable leveling rollers and plasma generators. The dust removal and anti-static mechanism removes dust from the surface of the fabric through the vacuum cleaner, improving cleanliness and reducing static electricity generation.

Benefits of technology

It realizes effective leveling and static elimination of fabrics of different thicknesses, improves the quality and processing stability of the fabric, reduces the defective rate, and enhances the scope of application and versatility of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fabric leveling, and discloses fabric leveling equipment with a function of quickly eliminating static electricity, which comprises a base and a fixed frame at the top of the base, an installation door is rotatably arranged in the fixed frame, and a leveling and static electricity eliminating mechanism for leveling fabric and eliminating static electricity is arranged in the fixed frame. According to the fabric leveling equipment with the rapid static electricity elimination function, by adjusting the distance between the two sets of leveling rollers, effective leveling of fabrics with different thicknesses can be achieved, and it is ensured that the pressing degree of the leveling rollers on the fabrics is accurately controlled. And before the fabric is leveled, dust on the upper surface and the lower surface of the fabric can be effectively adsorbed, so that the cleanliness of the fabric is improved, and meanwhile, the influence of the dust on the leveling work is reduced. After dust-removed fabric enters the leveling roller, electric ions generated by the plasma generator body ionize the fabric through the connecting line and the contact plate, charges on the surface of the fabric are neutralized, and the electrostatic phenomenon is effectively avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabric leveling, in particular to a fabric leveling device with a static electricity rapid elimination function. Background Art

[0002] In the process of textile fabric processing, static electricity accumulation and fabric wrinkles are common problems, which will affect the quality of the fabric and the subsequent processing effect. Therefore, a device that can simultaneously achieve fabric flattening and rapid static electricity elimination is needed to ensure the smooth progress of fabric processing and the quality of the final product.

[0003] For example, the Chinese patent authorization publication number CN211744828U discloses a static elimination device for knitted fabric printing and dyeing. This existing device uses a static eliminator to eliminate static electricity on the fabric, and uses a pressure roller and a cloth guide roller to straighten the fabric, thereby not only improving the static electricity removal speed of the fabric, but also maintaining the neatness of the fabric. However, in actual application, since the spacing between the pressure roller and the cloth guide roller is relatively fixed, the existing device cannot be flexibly adjusted according to the change in fabric thickness, resulting in poor leveling effect for fabrics of different thicknesses, and the inability to quickly and effectively eliminate static electricity on the surface of the fabric limits the versatility of the equipment. In addition, the existing device does not effectively clean the dust on the surface of the fabric, causing dust to accumulate on the fabric and affect the leveling and static elimination effects. At the same time, dust may also become one of the sources of static electricity. Utility Model Content

[0004] The purpose of the utility model is to provide a fabric leveling device with a rapid static electricity elimination function, which can effectively level and eliminate static electricity for fabrics of different thicknesses, and can effectively absorb dust on the upper and lower surfaces of the fabrics, thereby improving the cleanliness of the fabrics and reducing the impact of dust on the leveling work.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fabric leveling device with the function of rapid static electricity elimination, comprising a base and a fixed frame on the top thereof, a mounting door rotatably arranged in the fixed frame, and a leveling and static electricity elimination mechanism for leveling the fabric and eliminating static electricity is arranged in the fixed frame.

[0006] The leveling and anti-static mechanism comprises a leveling component for leveling the material and an anti-static component for eliminating static electricity.

[0007] The leveling assembly includes a first installation frame and a second installation frame arranged at the top end of the base, two groups of leveling rollers are slidably arranged in the first installation frame and the second installation frame, and a spacing adjustment assembly for adjusting the spacing between the two groups of leveling rollers is arranged in the first installation frame and the second installation frame.

[0008] Preferably, the spacing adjustment assembly includes a worm rotatably arranged in the first installation frame and two sets of rack plates slidably arranged in the first installation frame, a handle is arranged outside the worm, a connecting column is rotatably arranged in the first installation frame, a worm wheel and a gear are fixed outside the connecting column, and a first connecting frame is arranged outside the rack plate.

[0009] Preferably, the worm wheel is meshed with the worm, and the gear is meshed with the rack plate.

[0010] Preferably, the two groups of rack plates are symmetrically arranged outside the gear, and the first connecting frame is movably connected to the leveling roller on the side away from the rack plates.

[0011] Preferably, the static electricity removal component includes a plasma generator body arranged outside the second installation frame, two groups of connecting wires are arranged outside the plasma generator body, a contact plate is arranged on the side of the connecting wire away from the plasma generator body, and the contact plate faces the side of the leveling roller.

[0012] Preferably, the static electricity removal assembly further includes a fixing plate arranged outside the second installation frame for fixing the connecting wire and a second connecting frame arranged outside the first connecting frame, and the contact plate is fixedly connected to the second connecting frame on one side close to the second connecting frame.

[0013] Preferably, the fixed frame is also provided with a dust removal and anti-static mechanism for adsorbing and cleaning dust and impurities accumulated on the surface of the fabric to be leveled. The dust removal and anti-static mechanism includes a mounting plate arranged in the fixed frame and a vacuum cleaner body arranged on the top of the base. Two groups of mounting rollers are rotatably arranged outside the mounting plate. A connecting pipe is connected to the outside of the vacuum cleaner body, and a dust suction roller is arranged on the side of the connecting pipe away from the vacuum cleaner body.

[0014] Preferably, a mounting groove is provided in the mounting roller, the dust collecting roller is rotatably arranged in the mounting groove, a dust collecting hole is provided in the mounting roller, a connecting hole for a connecting pipe to pass through is provided in the mounting roller, and the connecting pipe is rotatably installed with the connecting hole.

[0015] Compared with the prior art, the utility model provides a fabric leveling device with a static electricity rapid elimination function, which has the following beneficial effects:

[0016] 1. This fabric leveling equipment with the function of rapid static elimination can achieve effective leveling of fabrics of different thicknesses by adjusting the spacing between the two sets of leveling rollers, ensuring the precise control of the leveling rollers on the degree of compression of the fabrics, thereby improving the leveling effect. Efficient leveling not only improves the quality of the fabrics, but also reduces the defective rate caused by uneven fabrics. At the same time, the flexible adjustment function also increases the scope of application of the device, enabling it to handle fabrics of various specifications and materials;

[0017] 2. This fabric leveling equipment with the function of rapid static elimination, before the fabric is leveled, the vacuum cleaner body effectively absorbs the dust on the upper and lower surfaces of the fabric through the connecting pipe and the vacuum roller, which improves the cleanliness of the fabric and reduces the impact of dust on the leveling work. After the dust-removed fabric enters the leveling roller, the ions generated by the plasma generator body ionize the fabric through the connecting wire and the contact plate, neutralize the charge on the surface of the fabric, and effectively avoid the generation of static electricity. It not only protects the fabric from static damage, but also improves the stability and safety of the fabric in the subsequent processing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional structural schematic diagram of a fabric leveling device with a static electricity rapid elimination function according to the utility model;

[0019] Figure 2 This is a partial three-dimensional structural schematic diagram of a fabric leveling device with a static electricity rapid elimination function according to the utility model;

[0020] Figure 3 It is a three-dimensional structural schematic diagram of a flattening and anti-static mechanism in a fabric flattening device with a function of rapid static elimination according to the utility model;

[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of a flattening component in a fabric flattening device with a static electricity rapid elimination function according to the utility model;

[0022] Figure 5 It is a three-dimensional structural diagram of a spacing adjustment component in a fabric leveling device with a static electricity rapid elimination function according to the utility model;

[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of a static electricity removal component in a fabric leveling device with a static electricity rapid elimination function of the utility model;

[0024] Figure 7 It is a three-dimensional structural schematic diagram of a dust removal and anti-static mechanism in a fabric leveling device with a static electricity rapid elimination function according to the utility model;

[0025] Figure 8 The utility model is a schematic diagram of the disassembled structure of a dust removal and anti-static mechanism in a fabric leveling device with a function of rapid static elimination.

[0026] In the figure: 1, base; 21, fixed frame; 22, installation door; 3, dust removal and anti-static mechanism; 31, installation plate; 32, installation roller; 33, vacuum cleaner body; 34, connecting pipe; 35, vacuum roller; 4, leveling and anti-static mechanism; 41, leveling assembly; 411, first installation frame; 412, second installation frame; 413, leveling roller; 4a, spacing adjustment assembly; 4a1, worm; 4a2, handle; 4a3, connecting column; 4a4, worm wheel; 4a5, gear; 4a6, rack plate; 4a7, first connecting frame; 42, anti-static assembly; 421, plasma generator body; 422, connecting line; 423, contact plate; 424, fixed plate; 425, second connecting frame. DETAILED DESCRIPTION

[0027] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0028] Example 1: Please refer to Figure 1-Figure 6 The utility model provides a technical solution: a fabric leveling device with a function of rapid static elimination, comprising a base 1 and a fixed frame 21 on the top thereof, a mounting door 22 being rotatably provided in the fixed frame 21, and a leveling and static elimination mechanism 4 for leveling the fabric and eliminating static electricity being provided in the fixed frame 21.

[0029] The leveling and anti-static mechanism 4 includes a leveling component 41 for leveling the fabric and an anti-static component 42 for eliminating static electricity. The integrated design of the leveling and anti-static mechanism 4 enables the fabric to be leveled and anti-statically eliminated simultaneously during the processing, thereby improving the processing efficiency and fabric quality.

[0030] The leveling assembly 41 includes a first mounting frame 411 and a second mounting frame 412 disposed at the top of the base 1, two sets of leveling rollers 413 are slidably disposed in the first mounting frame 411 and the second mounting frame 412, and a spacing adjustment assembly 4a for adjusting the spacing between the two sets of leveling rollers 413 is disposed in the first mounting frame 411 and the second mounting frame 412. The spacing adjustment assembly 4a realizes adaptive leveling of fabrics of different thicknesses, thereby improving the versatility and leveling effect of the equipment.

[0031] Further, the spacing adjustment assembly 4a includes a worm 4a1 rotatably arranged in the first installation frame 411 and two sets of rack plates 4a6 slidably arranged in the first installation frame 411, a handle 4a2 is arranged outside the worm 4a1, a connecting column 4a3 is rotatably arranged in the first installation frame 411, a worm wheel 4a4 and a gear 4a5 are fixed outside the connecting column 4a3, and a first connecting frame 4a7 is arranged outside the rack plate 4a6. The transmission structure of the worm 4a1 and the worm wheel 4a4, the gear 4a5 and the rack plate 4a6 provides a precise spacing adjustment capability, and enhances the reliability and stability of the leveling assembly 41.

[0032] Furthermore, the worm wheel 4a4 meshes with the worm 4a1, and the gear 4a5 meshes with the rack plate 4a6, thereby achieving high efficiency and accuracy of transmission and providing reliable guarantee for the spacing adjustment of the leveling rollers 413.

[0033] Furthermore, two sets of rack plates 4a6 are symmetrically arranged outside the gear 4a5, and the first connecting frame 4a7 is movably connected to the leveling roller 413 on the side away from the rack plate 4a6. The symmetrically designed rack plate 4a6 and the first connecting frame 4a7 ensure the stability and uniformity of the leveling roller 413 during the adjustment process, and improve the leveling effect.

[0034] Furthermore, the anti-static component 42 includes a plasma generator body 421 disposed outside the second mounting frame 412, two sets of connecting wires 422 are disposed outside the plasma generator body 421, and a contact plate 423 is disposed on the side of the connecting wire 422 away from the plasma generator body 421, and the contact plate 423 faces the side of the leveling roller 413. Through the design of the plasma generator body 421 and the contact plate 423, the static electricity on the surface of the fabric is quickly eliminated, thereby improving the safety and stability of the fabric.

[0035] Furthermore, the static electricity removal component 42 also includes a fixing plate 424 disposed outside the second mounting frame 412 for fixing the connecting wire 422 and a second connecting frame 425 disposed outside the first connecting frame 4a7, and the contact plate 423 is fixedly connected to the second connecting frame 425 near one side of the second connecting frame 425. The design of the fixing plate 424 and the second connecting frame 425 enhances the stability and reliability of the static electricity removal component 42, providing a strong guarantee for static electricity elimination.

[0036] Example 2: Please refer to Figure 7-Figure 8, and combined with the first embodiment, it is further obtained that the fixed frame 21 is also provided with a dust removal and anti-static mechanism 3 for adsorbing and cleaning the dust and impurities accumulated on the surface of the fabric to be leveled. The dust removal and anti-static mechanism 3 includes a mounting plate 31 arranged in the fixed frame 21 and a vacuum cleaner body 33 arranged at the top of the base 1. Two sets of mounting rollers 32 are rotatably arranged outside the mounting plate 31. A connecting pipe 34 is connected to the outside of the vacuum cleaner body 33. A dust suction roller 35 is arranged on the side of the connecting pipe 34 away from the vacuum cleaner body 33. Through the design of the dust removal and anti-static mechanism 3, the dust and other impurities on the surface of the fabric are effectively removed, providing good conditions for subsequent leveling and static elimination.

[0037] Furthermore, a mounting groove is provided in the mounting roller 32, the dust collecting roller 35 is rotatably arranged in the mounting groove, a dust collecting hole is provided in the mounting roller 32, a connecting hole for the connecting pipe 34 to pass through is provided in the mounting roller 32, and the connecting pipe 34 is rotatably installed with the connecting hole. The fabric can be cleaned before leveling, reducing the influence of dust on leveling and static elimination, and because the connecting pipe 34 is rotatably installed with the connecting hole in the mounting roller 32, when the mounting roller 32 rotates, it does not affect the connection between the connecting pipe 34 and the dust collecting roller 35, thereby ensuring the dust collecting effect on the fabric.

[0038] In actual operation, the installation door 22 is opened, and the fabric to be processed is passed through two sets of installation rollers 32 and two sets of leveling rollers 413, and then a winding device is set on the other side. In order to ensure the effective leveling of the fabric, the spacing between the two sets of leveling rollers 413 is adjusted. The handle 4a2 is turned to rotate the worm 4a1, thereby driving the worm gear 4a4 to rotate. The rotation of the worm gear 4a4 causes the connecting column 4a3 to rotate, thereby driving the gear 4a5 to rotate. The rotation of the gear 4a5 will drive the two sets of rack plates 4a6 meshing therewith to slide toward or away from each other in the first installation frame 411. Under the connection of the first connecting frame 4a7, the two sets of leveling rollers 413 will move accordingly, thereby changing the degree of their pressing on the fabric to ensure the leveling effect. When the two sets of leveling rollers 413 move, since the first connecting frame 4a7 is connected to the second connecting frame 425, and since the connecting line 422 is adjustable, the second connecting frame 425 can be moved, so that the contact plate 423 connected to the second connecting frame 425 moves accordingly. Then the winding device is turned on to wind the fabric. In order to prevent the dust on the surface of the fabric from interfering with the leveling work and generating static electricity, the vacuum cleaner body 33 is turned on. Under the action of the connecting pipe 34 and the dust roller 35, the vacuum cleaner can absorb the dust attached to the upper and lower surfaces of the transmission fabric.

[0039] After the dust-removed fabric enters the leveling roller 413, the plasma generator body 421 is turned on to generate ions. Under the action of the connecting wire 422 and the contact plate 423, the ions will ionize the fabric, neutralize the charge on the surface of the fabric, and avoid the generation of static electricity. The fabric leveled by the leveling roller 413 can finally be rolled up and stored in the winding device.

[0040] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims

1. A fabric leveling device with a function of rapid static elimination, comprising a base (1) and a fixed frame (21) on the top thereof, wherein a mounting door (22) is rotatably provided in the fixed frame (21), characterized in that: The fixed frame (21) is provided with a leveling and anti-static mechanism (4) for leveling fabrics and eliminating static electricity; the leveling and anti-static mechanism (4) comprises a leveling component (41) for leveling fabrics and an anti-static component (42) for eliminating static electricity; the leveling component (41) comprises a first mounting frame (411) and a second mounting frame (412) arranged at the top of the base (1); two groups of leveling rollers (413) are slidably arranged in the first mounting frame (411) and the second mounting frame (412); and a spacing adjustment component (4a) for adjusting the spacing between the two groups of leveling rollers (413) is arranged in the first mounting frame (411) and the second mounting frame (412).

2. The fabric leveling device with the function of rapid static elimination according to claim 1 is characterized in that: The spacing adjustment component (4a) comprises a worm (4a1) rotatably arranged in a first installation frame (411) and two sets of rack plates (4a6) slidably arranged in the first installation frame (411); a handle (4a2) is arranged outside the worm (4a1); a connecting column (4a3) is rotatably arranged in the first installation frame (411); a worm wheel (4a4) and a gear (4a5) are fixed outside the connecting column (4a3); and a first connecting frame (4a7) is arranged outside the rack plate (4a6).

3. The fabric leveling device with the function of rapid static elimination according to claim 2 is characterized in that: The worm wheel (4a4) meshes with the worm (4a1), and the gear (4a5) meshes with the rack plate (4a6).

4. The fabric leveling device with the function of rapid static elimination according to claim 2 is characterized in that: The two groups of rack plates (4a6) are symmetrically arranged outside the gear (4a5), and the first connecting frame (4a7) is movably connected to the leveling roller (413) at a side away from the rack plates (4a6).

5. The fabric leveling device with the function of rapid static elimination according to claim 2 is characterized in that: The static electricity removal component (42) comprises a plasma generator body (421) arranged outside the second installation frame (412), two groups of connecting wires (422) are arranged outside the plasma generator body (421), a contact plate (423) is arranged on a side of the connecting wire (422) away from the plasma generator body (421), and the contact plate (423) faces a side of the leveling roller (413).

6. The fabric leveling device with the function of rapid static elimination according to claim 5 is characterized in that: The static electricity removal component (42) further comprises a fixing plate (424) arranged outside the second installation frame (412) for fixing the connecting wire (422), and a second connecting frame (425) arranged outside the first connecting frame (4a7), and the contact plate (423) is fixedly connected to the second connecting frame (425) on a side close to the second connecting frame (425).

7. The fabric leveling device with the function of rapid static elimination according to claim 1 is characterized by: The fixed frame (21) is also provided with a dust removal and anti-static mechanism (3) for adsorbing and cleaning dust and impurities accumulated on the surface of the fabric to be leveled. The dust removal and anti-static mechanism (3) comprises a mounting plate (31) arranged in the fixed frame (21) and a vacuum cleaner body (33) arranged at the top of the base (1). Two groups of mounting rollers (32) are rotatably arranged outside the mounting plate (31). The vacuum cleaner body (33) is externally connected to a connecting pipe (34). A dust suction roller (35) is arranged on the side of the connecting pipe (34) away from the vacuum cleaner body (33).

8. The fabric leveling device with the function of rapid static elimination according to claim 7 is characterized in that: The installation roller (32) is provided with an installation groove, the dust suction roller (35) is rotatably arranged in the installation groove, the installation roller (32) is provided with a dust suction hole, the installation roller (32) is provided with a connection hole for the connection pipe (34) to pass through, and the connection pipe (34) is rotatably mounted with the connection hole.

Citation Information

Patent Citations

  • Static electricity removing device for knitted fabric printing and dyeing

    CN211744828U