Surfacing anticorrosion valve
By surfacing the valve chip of the butterfly valve with the first anticorrosion layer and the wear-resistant ring, and surfacing the second anticorrosion layer on the outer surface of the valve body, the wear, corrosion and early rust caused by the butterfly valve due to the valve sheet-like structure is solved, and the strength and corrosion resistance performance are improved and the service life is extended.
Patent Information
- Application Number
- CN202422321712.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-09-24
AI Technical Summary
Due to the sheet-like structure of the butterfly valve is prone to wear and corrosion, resulting in a decrease in strength and is prone to rust in harsh environments exposed for a long time, affecting its service life.
The valve chip is protected by surfacing the first anti-corrosion layer and wear-resistant ring, and the second anti-corrosion layer is surfacing on the outer surface of the valve body to improve the strength and corrosion resistance of the overall structure.
It effectively improves the strength and corrosion resistance of the valve plate, extends the service life of the device, and avoids the problems of strength drop and early rust caused by wear and corrosion.
Smart Images

Figure CN222880357U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of anti-corrosion valves, and more specifically to a cladding anti-corrosion valve. Background Art
[0002] Anti-corrosion valves are control components in pipeline fluid transportation systems. They are used to change the cross-section of the passage and the flow direction of the medium. They have functions such as diversion, shut-off, regulation, throttling, check, diversion or overflow. Valves used for fluid control range from the simplest shut-off valve to various valves used in extremely complex automatic control systems. There are many varieties and specifications of valves. The nominal diameter of the valve ranges from extremely small instrument valves to industrial pipeline valves with a diameter of up to 10m. Valves can be used to control the flow of various types of fluids such as water, steam, oil, gas, mud, various corrosive media, liquid metals and radioactive fluids. There are many types of valves, among which butterfly valves are widely used in various medium and low pressure gas and liquid controls.
[0003] However, due to the flaky structure of the valve plate, the butterfly valve is prone to wear and corrosion, which reduces its strength. At the same time, butterfly valves are generally used in long-term exposure to air in a harsh operating environment, and the valves are prone to rust, which affects their service life. Utility Model Content
[0004] In view of the problems existing in the prior art, the utility model aims to provide a cladding anti-corrosion valve.
[0005] To solve the above problems, the utility model adopts the following technical solutions.
[0006] A welded anti-corrosion valve comprises a valve body, the top of the valve body is fixedly connected to a top cover by bolts, a driving mechanism is fixedly installed on the top cover, a guide rod is rotatably connected to the inside of the valve body, a channel is opened at the bottom of the valve body, flanges are fixedly connected to both ends of the channel, the top end of the guide rod is connected and cooperated with the driving mechanism, a valve chip is plugged and fixed to the bottom end of the guide rod, a first anti-corrosion layer is welded on the surface of the valve chip, and a wear-resistant ring is fixedly installed on the outer edge of the valve chip.
[0007] As a further description of the above technical solution: the driving mechanism includes a handlebar, a first bevel gear, two side bevel gears and a second bevel gear, the bottom end of the handlebar passes through and is rotatably connected to the inside of the top cover, the bottom end of the handlebar is fixedly connected to the first bevel gear, the two side bevel gears are symmetrically distributed on both sides of the first bevel gear and meshed with it, the opposite sides of the two side bevel gears are rotatably connected to the top cover through a cross bar, the bottom of the second bevel gear is rotatably connected to the guide rod, and the outer side of the second bevel gear meshes with the bottom side surfaces of the two side bevel gears.
[0008] As a further description of the above technical solution: the outer surface of the valve body is welded with a second anti-corrosion layer.
[0009] As a further description of the above technical solution: the side view cross-section of the valve chip is conical.
[0010] As a further description of the above technical solution: an oil tank connected to the bottom of the top cover is arranged on the top of the valve body.
[0011] As a further description of the above technical solution: raised reinforcing ribs are provided on both side surfaces of the valve chip.
[0012] Compared with the prior art, the advantages of the present invention are:
[0013] This solution achieves the advantage of improving the strength and corrosion resistance of the valve plate and effectively extending the service life of the device by welding the first anti-corrosion layer on the valve chip in combination with a wear-resistant ring and a second anti-corrosion layer. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 It is a front view cross-sectional structural schematic diagram of the utility model;
[0016] Figure 3 for Figure 2 A schematic diagram of the enlarged structure of the middle part A;
[0017] Figure 4 It is a partial three-dimensional cross-sectional structural schematic diagram of the utility model.
[0018] Description of the numbers in the figure:
[0019] 1. Valve body; 2. Top cover; 3. Driving mechanism; 31. Handle bar; 32. First bevel gear; 33. Side bevel gear; 34. Second bevel gear; 4. Channel; 5. Flange; 6. Guide rod; 7. Valve chip; 71. Reinforcing rib; 8. First anti-corrosion layer; 9. Wear-resistant ring; 10. Second anti-corrosion layer; 11. Oil tank. DETAILED DESCRIPTION
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention;
[0021] See also Figures 1 to 4In the utility model, a cladding anti-corrosion valve comprises a valve body 1, a top cover 2 is fixedly connected to the top of the valve body 1 by bolts, a driving mechanism 3 is fixedly installed on the top cover 2, a guide rod 6 is rotatably connected to the inside of the valve body 1, a channel 4 is opened at the bottom of the valve body 1, flanges 5 are fixedly connected to both ends of the channel 4, the top of the guide rod 6 is connected and cooperated with the driving mechanism 3, a valve chip 7 is plugged and fixed to the bottom end of the guide rod 6, a first anti-corrosion layer 8 is cladding-welded on the surface of the valve chip 7, and a wear-resistant ring 9 is fixedly installed on the outer edge of the valve chip 7.
[0022] In the utility model, the top cover 2 on the valve body 1 is conveniently disassembled to carry out maintenance and repair of the driving mechanism 3. When in use, the flange 5 is connected to the pipeline to form a passage, and the material flows through the inside of the passage 4. The driving mechanism 3 drives the guide rod 6 to rotate to drive the valve chip 7 to deflect at different angles, so as to adjust the passing cross-sectional area of the passage 4 to control the material flow rate and switch. In addition, the first anti-corrosion layer 8 is welded on the valve chip 7 to increase the structural strength and improve the anti-corrosion performance. At the same time, the wear-resistant ring 9 is used to make the strength and wear resistance of the annular edge of the valve chip 7 higher, thereby achieving the advantages of improving the strength and corrosion resistance of the valve plate and effectively extending the service life of the device, and solving the problem that the sheet structure of the valve plate in the prior art makes it easy to wear and corrode, resulting in a decrease in its strength. At the same time, the butterfly valve is generally used in the air for a long time, the use environment is relatively harsh, the valve is easy to rust, and the service life is affected.
[0023] See also Figure 3 , wherein: the driving mechanism 3 includes a handlebar 31, a first bevel gear 32, two side bevel gears 33 and a second bevel gear 34, the bottom end of the handlebar 31 passes through and is rotatably connected to the inside of the top cover 2, the bottom end of the handlebar 31 is fixedly connected to the first bevel gear 32, the two side bevel gears 33 are symmetrically distributed on both sides of the first bevel gear 32 and meshed with it, the opposite sides of the two side bevel gears 33 are rotatably connected to the top cover 2 through a cross bar, the bottom of the second bevel gear 34 is rotatably connected to the guide rod 6, and the outer side of the second bevel gear 34 meshes with the bottom side surfaces of the two side bevel gears 33.
[0024] In the utility model, the first bevel gear 32 is driven to rotate by rotating the handle 31, and the first bevel gear 32 drives the side bevel gears 33 on both sides to rotate synchronously in the opposite direction, and the two side bevel gears 33 synchronously drive the second bevel gear 34 at the bottom to rotate, so as to drive the guide rod 6 to rotate and achieve adjustment. At the same time, the fixing effect is good, and the instability of the valve chip 7 caused by the fluid impact force can be effectively avoided.
[0025] See also Figure 2 , wherein: the outer surface of the valve body 1 is welded with a second anti-corrosion layer 10 .
[0026] In the utility model, the valve body 1 is protected by the second anti-corrosion layer 10 , thereby increasing the service life of the entire valve body 1 .
[0027] See also Figure 4 , wherein: the side view section of the valve chip 7 is conical.
[0028] In the utility model, the valve chip 7 has a tapered structure, so that the valve chip 7 has a higher structural strength and better impact resistance.
[0029] See also Figure 2 , wherein: the top of the valve body 1 is provided with an oil groove 11 which is connected with the bottom of the top cover 2.
[0030] In the utility model, the oil groove 11 is used to conveniently store the oil inside the valve body 1 to lubricate the driving mechanism 3 .
[0031] See also Figure 1 and Figure 2 , wherein: raised reinforcing ribs 71 are provided on both side surfaces of the valve core 7.
[0032] In the utility model, the structural strength of the valve core 7 is improved by reinforcing ribs 71, thereby increasing the service life of the device.
[0033] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A cladding anti-corrosion valve, comprising a valve body (1), characterized in that: The top of the valve body (1) is fixedly connected to a top cover (2) by bolts, a driving mechanism (3) is fixedly installed on the top cover (2), the inside of the valve body (1) is rotatably connected to a guide rod (6), the bottom of the valve body (1) is provided with a channel (4), both ends of the channel (4) are fixedly connected to flanges (5), the top end of the guide rod (6) is connected and cooperated with the driving mechanism (3), the bottom end of the guide rod (6) is plugged and fixed with a valve chip (7), the surface of the valve chip (7) is welded with a first anti-corrosion layer (8), and the outer edge of the valve chip (7) is fixedly installed with a wear-resistant ring (9).
2. The cladding anti-corrosion valve according to claim 1, characterized in that: The driving mechanism (3) comprises a handlebar (31), a first bevel gear (32), two side bevel gears (33) and a second bevel gear (34); the bottom end of the handlebar (31) passes through and is rotatably connected to the inside of the top cover (2); the bottom end of the handlebar (31) is fixedly connected to the first bevel gear (32); the two side bevel gears (33) are symmetrically distributed on both sides of the first bevel gear (32) and mesh with it; the opposite sides of the two side bevel gears (33) are rotatably connected to the top cover (2) through a cross bar; the bottom of the second bevel gear (34) is rotatably connected to the guide rod (6); the outer side of the second bevel gear (34) meshes with the bottom side surfaces of the two side bevel gears (33).
3. The cladding anti-corrosion valve according to claim 1, characterized in that: The outer surface of the valve body (1) is built-up with a second anti-corrosion layer (10).
4. The cladding anti-corrosion valve according to claim 1, characterized in that: The side view cross section of the valve chip (7) is conical.
5. The cladding anti-corrosion valve according to claim 1, characterized in that: The top of the valve body (1) is provided with an oil tank (11) which is in communication with the bottom of the top cover (2).
6. The cladding anti-corrosion valve according to claim 1, characterized in that: Raised reinforcing ribs (71) are provided on both side surfaces of the valve core (7).