Radar mirror surface defrosting structure of AGV (Automatic Guided Vehicle) and AGV thereof

By designing a defrost structure with a combination of fan and heating components in the cylinder in the AGV, combined with the intelligent control of the temperature sensor, the problems of high energy consumption and environmental pollution of traditional defrost methods are solved, and a low-energy-consuming and efficient defrost effect is achieved.

CN222881379UActive Publication Date: 2025-05-16GUANGDONG JATEN ROBOT & AUTOMATION
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Patent Information

Application Number
CN202421556478.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-05-16
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

In the prior art, traditional AGV radar mirror defrosting methods use heating elements or chemical defrosting agents, resulting in excessive energy consumption and environmental pollution.

Method used

A radar mirror defrosting structure of AGV is designed, using a combination of fan and heating components in the cylinder. The fan accelerates the inflow of air through the fan and heats up through the heating components to blow out hot air to achieve defrosting. At the same time, it is equipped with a temperature sensor for intelligent control to avoid excessive temperatures.

Benefits of technology

Low energy consumption and efficient defrost are achieved, avoiding excessive power consumption and environmental pollution of traditional methods, while ensuring the safety and stability of defrost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an AGV radar mirror surface defrosting structure and an AGV thereof. The AGV radar mirror surface defrosting structure comprises a main body plate used for installing a laser scanner and two sets of defrosting assemblies facing a laser scanner installing area. The defrosting assembly comprises a barrel provided with an air inlet and an air outlet, and an air duct is formed in the barrel; the defrosting assembly further comprises a fan driving air to flow from the air inlet to the air outlet and a heating assembly arranged in the extending direction of the air channel. The number of the heating assemblies is more than two, and a temperature sensor is arranged between the heating assemblies or between the heating assemblies and the air outlet and used for feeding back the temperature of air flowing through the area. According to the defrosting structure, the two sets of defrosting assemblies are symmetrically installed on the main body plate, the fans and the heating assemblies are arranged in the barrels in the defrosting assemblies, the heating assemblies can generate hot air, the hot air is blown to the laser scanner through the fans, and when the device is used in a low-temperature environment, the situation that the surface of the laser scanner is frosted, and use of the device is affected can be effectively avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of AGV, and more specifically, particularly relates to a radar mirror defrosting structure of an AGV and the AGV. Background Art

[0002] AGV (Automated Guided Vehicle) is a transport vehicle equipped with electromagnetic or optical automatic guidance devices, with safety protection and various transfer functions; AGV will be used in a variety of environments. When used in cold climates, low-temperature radar, as one of the key sensors for AGV navigation and obstacle avoidance, is often affected by the low temperature environment, which can easily cause frost on the radar mirror, resulting in damage to the sensor surface mirror reflection effect, thereby affecting the navigation and obstacle avoidance performance of the AGV, and even causing safety hazards. Therefore, it is necessary to defrost the mirror of the low-temperature radar. However, traditional defrosting methods usually use heating elements or chemical defrosters to defrost the mirror. Heating elements consume a lot of electrical energy, resulting in excessive energy consumption; and using chemical defrosters for defrosting is not only complicated and cumbersome, but also requires strict compliance with specific steps. In addition, its chemical composition may also have a certain negative impact on the surrounding environment, reducing its applicability. Utility Model Content

[0003] In order to solve the above-mentioned technical problems, the utility model provides a radar mirror defrosting structure of an AGV and its AGV, so as to solve the technical problems in the prior art that the traditional defrosting method usually uses a heating element or a chemical defrost agent, and the heating element easily causes excessive consumption of electric energy, resulting in excessive energy consumption; at the same time, the cumbersome operation process of the chemical defrost agent is also likely to cause a negative impact on the environment.

[0004] The purpose and function of the radar mirror defrosting structure of an AGV and the AGV of the utility model are achieved by the following specific technical means:

[0005] A defrost structure for a radar mirror of an AGV, comprising a main body plate for mounting a laser scanner, and two groups of defrost components facing the laser scanner mounting area; the defrost component comprises a cylinder body provided with an air inlet and an air outlet, and an air duct is formed in the cylinder body; the defrost component also comprises a fan for driving air to flow from the air inlet to the air outlet, and a heating component arranged along the extension direction of the air duct; there are more than two heating components, and temperature sensors are arranged between the heating components or between the heating components and the air outlet for feeding back the temperature of air flowing through the area.

[0006] According to a preferred embodiment, the heating component includes a heating wire, and a plurality of mounting plates are arranged in the cylinder, and the heating wire is mounted on the mounting plates.

[0007] According to a preferred embodiment, the main body plate is symmetrically provided with two groups of slots, the cylinder body is clamped in the slots and connected to the main body plate by screws.

[0008] According to a preferred embodiment, a baffle is arranged above the main body plate, and a plurality of groups of support rods are arranged on the main body plate, and one end of the support rod is clamped on the baffle.

[0009] An AGV comprises an AGV body and a laser scanner, wherein the AGV body is provided with the above-mentioned defrosting structure, an electric control box bracket is provided above the AGV body, the AGV body is located between the electric control box brackets, the electric control box bracket is connected to the AGV body by fixing screws, and a main body plate is installed on the electric control box bracket; the laser scanner is located above the main body plate and connected to the main body plate by the fixing screws.

[0010] According to a preferred embodiment, a concave shell covering downwards is arranged on the top of the laser scanner.

[0011] According to a preferred embodiment, a laser head column is arranged above the electric control box bracket, and the laser head column is connected to the electric control box bracket through the fixing screws, and multiple groups of through holes are provided on the laser head column and the main plate, and connecting parts are passed through the through holes, and the laser head column is connected to the electric control box bracket through the connecting parts.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. Two sets of defrosting components are symmetrically arranged on the main board, installed on the main board and aligned with the laser scanner on the main board. The defrosting component includes a cylinder, in which a fan and a heating component are installed. The fan can accelerate the introduction of external air into the cylinder, and then blow hot air out of the cylinder through the heating component to achieve the defrosting operation of the laser scanner. At the same time, the working mode of the heating component and the fan in series can realize the temperature control during the defrosting process, thereby avoiding the risk of equipment damage caused by excessive temperature and ensuring the defrosting effect.

[0014] 2. A temperature sensor is provided between the heating components or between the heating components and the air outlet. The temperature sensor can provide real-time feedback on the temperature of the hot air inside the cylinder. When the temperature reaches a certain level, the electric heating wire in the heating component is turned off through intelligent control, which can greatly save energy. At the same time, when one group of heating components is turned off, it can play a role of intelligent heat preservation, which can not only ensure the normal operation of the equipment under severe weather conditions, but also save energy to the greatest extent. A concave shell is provided on the top of the laser scanner. After the hot air blown upward from the defrost component encounters the concave shell, the wind flow can be fully utilized by reflux, which can minimize heat loss. At the same time, it can also blow through the laser scanner for a second time to dry the air around the laser scanner moderately and reduce the power of heating. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The present invention is a radar mirror defrosting structure of an AGV and a schematic diagram of the structure of the AGV.

[0016] Figure 2 The present invention is a schematic diagram of a radar mirror defrosting structure of an AGV and a structural diagram of the AGV after being disassembled.

[0017] Figure 3 It is a structural diagram of the defrost structure.

[0018] Figure 4 yes Figure 2 A partial enlarged view of area a.

[0019] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0020] 11. Main body plate; 12. Card slot; 13. Baffle plate; 14. Support rod; 21. Laser scanner; 22. Concave shell; 31. Cylinder; 32. Fan; 33. Mounting plate; 34. Heating wire; 35. Temperature sensor; 41. AGV body; 42. Electric control box bracket; 43. Laser head column; 44. Connectors. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the technical solution of the present invention, but cannot be used to limit the protection scope of the present invention.

[0022] Example:

[0023] like Figure 3As shown, the utility model provides a defrosting structure for the radar mirror of an AGV, including a main body plate 11 for installing a laser scanner 21, providing a stable support and an accurate installation position for it, and two groups of defrosting components specifically facing the installation area of ​​the laser scanner 21 to ensure a full range of defrosting operations. The defrosting component includes a cylinder 31 with an air inlet and an air outlet, and an air duct for air circulation is formed inside the cylinder 31, which can effectively guide the flow path of the air and improve the defrosting efficiency. The defrosting component also includes a fan 32 that plays a driving role, and the fan 32 can forcefully push the air from the air inlet to the air outlet. Through the continuous operation of the fan 32, the cold air from the outside is continuously sucked in, and it is quickly converted into hot air with defrosting ability through the heating component, thereby achieving the defrosting effect on the radar mirror. The heating component arranged along the extension direction of the air duct is the core of the defrosting process. The number of heating components is set to more than two, which can ensure that the air in the air duct is fully and evenly heated, so that the defrosting effect is more significant and stable. A temperature sensor 35 is provided between the heating components or between the heating components and the air outlet. The temperature sensor 35 can monitor the temperature of the air flowing through the area in real time and feed back this key information to the control system in a timely manner. The entire defrosting system can intelligently adjust the speed of the fan 32 and the power of the heating components according to the real-time temperature data, thereby realizing the control of the defrosting process. It can not only ensure sufficient heat for defrosting, but also avoid damage to the equipment caused by excessive temperature, thus ensuring the efficiency and safety of the defrosting operation.

[0024] The heating includes a heating wire 34, which is arranged on a plurality of mounting plates 33 in the cylinder 31. The heating wire 34 provides an additional heat source for the defrosting operation and can quickly increase the temperature when needed to more effectively remove frost.

[0025] The main plate 11 is symmetrically provided with two groups of slots 12, and the cylinder 31 can be clamped in the slots 12, which can provide quick positioning and preliminary fixation for the cylinder 31 during initial installation. In order to further enhance the firmness and stability of the connection between the cylinder 31 and the main plate 11, screws are also used for connection. During operation, the screws pass through the screw holes pre-set on the cylinder 31 and the main plate 11 to connect the two together. The cylinder 31 is installed in an inclined state and aligned with the laser scanner 21. At the same time, a baffle 13 is also provided above the main plate 11. The baffle 13 is used in conjunction with the inclined cylinder 31 so that the hot air blown out by the defrosting component can radiate the surrounding area. There are also multiple groups of support rods 14 on the main plate 11, one end of which is clamped on the baffle 13, providing a stable support structure for the baffle 13 to ensure that it can reliably play a sunshade role.

[0026] like Figure 1 , 24, an AGV includes an AGV body 41 and a laser scanner 21. An electric control box bracket 42 is arranged above the AGV body 41. The AGV body 41 is located between the electric control box brackets 42. The electric control box brackets 42 are connected to the AGV body 41 by fixing screws, ensuring the stability and reliability of the electric control box brackets 42 during operation. At the same time, the main body plate 11 is installed on the electric control box bracket 42, and the laser scanner 21 is located above the main body plate 11 and connected to the main body plate 11 by fixing screws.

[0027] At the same time, a concave shell 22 that covers downward is provided on the top of the laser scanner 21. After the hot air blown upward from the defrost assembly encounters the concave shell 22, the wind flow can flow back and be fully utilized, which can minimize heat loss. At the same time, it can also blow through the laser scanner 21 for the second time to dry the air around the laser scanner 21 moderately and reduce the heat generation power.

[0028] A laser head column 43 is also provided above the electric control box bracket 42, and the laser head column 43 is also firmly connected to the electric control box bracket 42 by fixing screws to ensure that it will not shake or shift easily during operation. Multiple groups of through holes are provided on the laser head column 43 and the main plate 11. The connector 44 is inserted into the through hole. The laser head column 43 is further connected and fixed to the electric control box bracket 42 through the connector 44. The use of the connector 44 not only provides a reliable connection, but also has a certain elasticity and buffering performance, which can reduce the impact of vibration and impact on the equipment to a certain extent. The structure of the entire AGV is more stable, the connection between the components is more reliable, and it can maintain a good operating state in various complex working environments.

[0029] The specific usage and function of this embodiment are as follows:

[0030] When in use, place the AGV body 41 in a suitable working position to ensure its stability. Use fixing screws to firmly install the electric control box bracket 42 on the AGV body 41. Then, install the main body plate 11 on the electric control box bracket 42 and fix it with fixing screws. Next, place the laser scanner 21 on the main body plate 11 and firmly connect it to the main body plate 11 with fixing screws.

[0031] The cylinder 31 of the defrosting assembly is clamped in the clamping groove 12 symmetrically provided on the main plate 11, and the connection is further reinforced with screws, and it is noted that the cylinder 31 is tilted and aligned with the laser scanner 21. At the same time, the baffle 13 is fixed above the main plate 11 through the support rod 14.

[0032] The heating components, the heating wire 34 and the fan 32 are installed on the mounting plate 33 inside the cylinder 31. The temperature sensor 35 is installed between the heating components or between the air outlet.

[0033] When the AGV is in a low-temperature environment and needs to be defrosted, the defrost component is started. The fan 32 starts to run, sucking the outside cold air into the cylinder 31, and converting it into hot air through the heating component such as the heating wire 34. The temperature sensor 35 monitors the air temperature in real time and feeds it back to the control system, and the system intelligently adjusts the speed of the fan 32 and the power of the heating component accordingly. The hot air blown out by the defrost component encounters the concave shell 22 and flows back, blowing the laser scanner 21 for a second time to dry the surrounding air.

[0034] The basic principle and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments.

Claims

1. A radar mirror defrosting structure for an AGV, comprising a main body plate (11) for mounting a laser scanner (21), and two groups of defrosting components facing the mounting area of ​​the laser scanner (21); characterized in that: The defrost component includes a cylinder (31) provided with an air inlet and an air outlet, and an air duct is formed in the cylinder (31); the defrost component also includes a fan (32) for driving air to flow from the air inlet to the air outlet, and a heating component arranged along the extension direction of the air duct; the heating components are provided with more than two, and a temperature sensor (35) is provided between the heating components or between the heating components and the air outlet, for feeding back the temperature of the air flowing through the area.

2. The radar mirror defrosting structure of an AGV according to claim 1, characterized in that: The heating component comprises a heating wire (34); a plurality of mounting plates (33) are arranged in the cylinder (31); and the heating wire (34) is mounted on the mounting plates (33).

3. The radar mirror defrosting structure of an AGV according to claim 2, characterized in that: The main body plate (11) is symmetrically provided with two groups of slots (12), the cylinder (31) is clamped in the slots (12) and connected to the main body plate (11) via screws.

4. The radar mirror defrosting structure of an AGV according to claim 1, characterized in that: A baffle (13) is arranged above the main body plate (11), and a plurality of groups of support rods (14) are arranged on the main body plate (11), with one end of the support rod (14) being clamped on the baffle (13).

5. An AGV, comprising an AGV body (41) and a laser scanner (21), characterized in that: The AGV body (41) is provided with a defrost structure as described in any one of claims 1 to 4, an electric control box bracket (42) is provided above the AGV body (41), the AGV body (41) is located between the electric control box brackets (42), the electric control box brackets (42) are connected to the AGV body (41) by fixing screws, and the main body panel (11) is installed on the electric control box bracket (42); the laser scanner (21) is located above the main body panel (11) and is connected to the main body panel (11) by the fixing screws.

6. An AGV according to claim 5, characterized in that: A concave shell (22) covering downwards is arranged on the top of the laser scanner (21).

7. An AGV according to claim 5, characterized in that: A laser head column (43) is arranged above the electric control box bracket (42), and the laser head column (43) is connected to the electric control box bracket (42) through the fixing screws. A plurality of through holes are provided on the laser head column (43) and the main body plate (11), and a connecting piece (44) is passed through the through holes. The laser head column (43) is connected to the electric control box bracket (42) through the connecting piece (44).