White corundum smelting electric arc furnace

By designing lifting devices and electrical control devices in the white corundum smelting furnace, and automatically driving the furnace body tilt with electrical energy, the problems of large physical consumption and low working efficiency caused by manual driving in the prior art are solved, and a more efficient smelting process is achieved.

CN222881663UActive Publication Date: 2025-05-16ZHENGZHOU SONGSEN SPECIAL ALUMINA CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421810919.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-16
Estimated Expiration
2034-07-30

Smart Images

  • Figure CN222881663U_ABST
    Figure CN222881663U_ABST
Patent Text Reader

Abstract

The utility model discloses a white corundum smelting electric arc furnace, which belongs to the technical field of white corundum production and comprises a bottom frame, and the upper end of the bottom frame is rotatably connected with a furnace body. An extending plate is fixedly arranged at the left end of the bottom frame, a lifting device is fixedly arranged on the upper surface of the extending plate, a first connecting rod is connected to the tail end of the furnace body in a spherical hinge mode, a second connecting rod is connected to the lower end of the first connecting rod in a spherical hinge mode, and the left end of the second connecting rod is connected with the upper end of the lifting device in a sliding mode. An electric control device used for controlling the lifting device to ascend or descend is arranged on the upper surface of the extension plate. Through the arrangement of the electric control device and the lifting device, electric energy is used as a first power source to enable the lifting device to ascend or descend, physical output of operators is reduced, the workload is reduced, and the operators are more labor-saving and easier. And meanwhile, compared with manual driving, electric driving is higher in speed and high in working efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of white corundum production, and in particular relates to an electric arc furnace for smelting white corundum. Background Art

[0002] The smelting of white corundum is completed by a dumping furnace. First, bauxite or alumina powder and other reducing agents and other formula materials are added to the dumping furnace body, and then an electric current is sent through three electrodes to melt the charge in the furnace body and react with the reducing agent. After the reaction is completed, the high-temperature melt in the furnace is poured into the receiving bag to obtain the white corundum product. When the smelting of white corundum is completed, due to its high internal temperature, the white corundum inside needs to be dumped into the receiving bag device, and then the receiving bag device is moved to the cooling device to take the high-temperature white corundum inside the receiving bag device for cooling treatment. Announcement No.: CN219890141U, discloses a smelting furnace for refining white corundum, including a smelting furnace shell, a smelting furnace liner is arranged inside the smelting furnace shell, the outer surface of the smelting furnace liner contacts the inner wall of the smelting furnace shell, the upper surface of the smelting furnace shell is rotatably connected with a smelting furnace cover, the upper surface of the smelting furnace cover is fixedly connected with a cover handle, the surface of the smelting furnace shell is fixedly connected with a distribution box, the rotation of the handle drives the first limit ball to rotate, when the first limit ball rotates to correspond to the first sliding groove, the third limit spring resets and drives the first limit ball to move to the inside of the first sliding groove and then limits the smelting furnace shell, which can effectively avoid the occurrence of high-temperature white corundum splashing caused by the staff's excessive tilt angle, thereby ensuring the safety of life and property of the staff. However, the smelting furnace disclosed in the above patent needs to be driven by manual labor as the first power source, which consumes the physical strength of the operator, the workload of the operator is large, and the work efficiency is low. Utility Model Content

[0003] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a white corundum smelting arc furnace, which solves the problems in the above-mentioned background technology.

[0004] The purpose of the utility model is achieved as follows: a white corundum smelting electric arc furnace, which includes a base frame, the upper end of the base frame is rotatably connected to a furnace body; an extension plate is fixedly provided at the left end of the base frame, and a lifting device is fixedly provided on the upper surface of the extension plate, the tail end of the furnace body is connected to a first connecting rod by a ball joint, the lower end of the first connecting rod is connected to a second connecting rod by a ball joint, and the left end of the second connecting rod is slidably connected to the upper end of the lifting device; the upper surface of the extension plate is provided with an electric control device for controlling the lifting device to rise or fall.

[0005] Further, the lifting device includes a hydraulic cylinder fixedly arranged on the upper surface of the extension plate, a lifting column extending vertically upward is fixedly arranged on the upper end of the hydraulic cylinder, and a front vertical plate and a rear vertical plate are fixedly arranged on the upper end of the lifting column; a front guide groove is opened on the front side wall of the second connecting rod, and a rear guide groove is opened on the rear side wall of the second connecting rod, a front guide protrusion is fixedly arranged on the inner wall of the front vertical plate, and a rear guide protrusion is fixedly arranged on the inner wall of the rear vertical plate, and the front guide protrusion and the rear guide protrusion are respectively slidably connected to the inside of the front guide groove and the rear guide groove.

[0006] Furthermore, the base frame includes a rectangular bottom frame, and the first vertical column, the second vertical column, the third vertical column and the fourth vertical column are respectively fixedly provided at the four corners of the bottom frame, the upper ends of the first vertical column and the second vertical column are fixedly connected by a front cross bar, and the upper ends of the third vertical column and the fourth vertical column are fixedly connected by a rear cross bar; the extension plate is fixedly connected to the left side wall of the bottom frame.

[0007] Furthermore, a front connecting portion is provided at the middle position of the front cross bar, a rear connecting portion is provided at the middle position of the rear cross bar, a front gasket is fixedly provided on the front side wall of the furnace body, and a rear gasket is fixedly provided on the rear side wall of the furnace body. A front pin shaft extending forward is fixedly connected to the front gasket, and a rear pin shaft extending backward is fixedly connected to the rear gasket. The front pin shaft is rotatably connected to the front connecting portion, and the rear pin shaft is rotatably connected to the rear connecting portion.

[0008] Furthermore, a ceramic fiber blanket layer is provided on the inner side of the furnace body, a mullite layer is provided on the inner side of the ceramic fiber blanket layer, a corundum sand layer is provided on the inner side of the mullite layer, a graphite brick layer is provided inside the corundum sand layer, and an alumina layer is provided on the inner side and bottom of the corundum sand layer.

[0009] Furthermore, the second connecting rod is a rectangular rod, and the front guide groove and the rear guide groove are both T-shaped grooves.

[0010] The beneficial effects of the utility model are as follows: through the cooperation between the lifting device, the first connecting rod and the second connecting rod when in use, the lifting device rises and drives the second connecting rod and the first connecting rod to move upward, thereby driving the tail end of the furnace body to rise, thereby causing the furnace body to tilt. Through the setting of the electric control device, the lifting device is raised or lowered by using electric energy as the first power source, thereby reducing the physical exertion of the operator, reducing the workload, and making the operator more labor-saving and relaxed. At the same time, compared with manual drive, electric drive is faster and more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a main structural schematic diagram of the utility model;

[0012] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0013] Figure 3 It is a left-side stereoscopic structural schematic diagram of the utility model;

[0014] Figure 4 It is a right-side stereoscopic structural schematic diagram of the utility model;

[0015] Figure 5 The utility model Figure 3 A is an enlarged view.

[0016] In the figure: 1, furnace body 2, extension plate 3, first connecting rod 4, second connecting rod 5, hydraulic cylinder 6, lifting column 7, front vertical plate 8, front guide groove 9, rear guide groove 10, front guide protrusion 11, rear guide protrusion 12, front cross bar 13, rear cross bar 14, front connecting part 15, rear connecting part 16, front pin 17, rear pin. DETAILED DESCRIPTION

[0017] The following is a further detailed description of the present invention in conjunction with the accompanying drawings. It should be noted that all directional words such as up, down, front, back, left, and right that appear in the present invention are based on Figure 1 The directional words are made for reference figures, and all directional words do not limit the utility model, but are only for more clear description and explanation of the utility model. Example

[0018] like Figure 1-5 As shown, this embodiment discloses a white corundum smelting electric arc furnace, which includes a base frame, the upper end of which is rotatably connected to a furnace body 1; an extension plate 2 is fixedly provided at the left end of the base frame, and a lifting device is fixedly provided on the upper surface of the extension plate 2; the tail end of the furnace body 1 is connected to a first connecting rod 3 by a ball joint, the lower end of the first connecting rod 3 is connected to a second connecting rod 4 by a ball joint, and the left end of the second connecting rod 4 is slidably connected to the upper end of the lifting device; an electric control device for controlling the lifting device to rise or fall is provided on the upper surface of the extension plate 2. When in use, the lifting device is started by the electric control device, and the lifting device is raised to drive the second connecting rod 4 to slide with the upper end of the lifting device while rising, and the second connecting rod 4 drives the first connecting rod 3 to swing and rise, thereby driving the tail end of the furnace body 1 to rise, thereby tilting the furnace body 1.

[0019] In this embodiment, the lifting device, the first connecting rod 3 and the second connecting rod 4 cooperate with each other when in use. The lifting device rises to drive the second connecting rod 4 and the first connecting rod 3 to move upward, thereby driving the tail end of the furnace body 1 to rise, thereby tilting the furnace body 1. Through the setting of the electric control device, the lifting device is raised or lowered by using electric energy as the first power source, which reduces the physical exertion of the operator, reduces the workload, and makes the operator more labor-saving and relaxed. At the same time, compared with manual drive, electric drive is faster and more efficient. Example

[0020] like Figure 1-5 As shown, this embodiment discloses a white corundum smelting electric arc furnace, which includes a base frame, the upper end of which is rotatably connected to a furnace body 1; an extension plate 2 is fixedly provided at the left end of the base frame, and a lifting device is fixedly provided on the upper surface of the extension plate 2; the tail end of the furnace body 1 is connected to a first connecting rod 3 by a ball joint, the lower end of the first connecting rod 3 is connected to a second connecting rod 4 by a ball joint, and the left end of the second connecting rod 4 is slidably connected to the upper end of the lifting device; an electric control device for controlling the lifting device to rise or fall is provided on the upper surface of the extension plate 2. When in use, the lifting device is started by the electric control device, and the lifting device is raised to drive the second connecting rod 4 to slide with the upper end of the lifting device while rising, and the second connecting rod 4 drives the first connecting rod 3 to swing and rise, thereby driving the tail end of the furnace body 1 to rise.

[0021] For better effect, the lifting device includes a hydraulic cylinder 5 fixedly arranged on the upper surface of the extension plate 2, a lifting column 6 extending vertically upward is fixedly arranged on the upper end of the hydraulic cylinder 5, and a front vertical plate 7 and a rear vertical plate are fixedly arranged on the upper end of the lifting column 6; a front guide groove 8 is provided on the front side wall of the second connecting rod 4, a rear guide groove 9 is provided on the rear side wall of the second connecting rod 4, a front guide protrusion 10 is fixedly arranged on the inner wall of the front vertical plate 7, and a rear guide protrusion 11 is fixedly arranged on the inner wall of the rear vertical plate, and the front guide protrusion 10 and the rear guide protrusion 11 are respectively slidably connected inside the front guide groove 8 and the rear guide groove 9. When in use, when the lifting column 6 rises or falls, the front guide protrusion 10 and the rear guide protrusion 11 are driven to slide inside the front guide groove 8 and the rear guide groove 9, and at the same time, the second connecting rod 4 is driven to rise.

[0022] For better effect, the bottom frame includes a rectangular bottom frame, and the first vertical column, the second vertical column, the third vertical column and the fourth vertical column are fixedly provided at the four corners of the bottom frame, the upper ends of the first vertical column and the second vertical column are fixedly connected by the front cross bar 12, and the upper ends of the third vertical column and the fourth vertical column are fixedly connected by the rear cross bar 13; the extension plate 2 is fixedly connected to the left side wall of the bottom frame. The bottom frame is used to be placed on the ground to make the furnace body 1 more stable.

[0023] For better effect, a front connecting part 14 is provided in the middle of the front cross bar 12, a rear connecting part 15 is provided in the middle of the rear cross bar 13, a front gasket is fixedly provided on the front side wall of the furnace body 1, a rear gasket is fixedly provided on the rear side wall of the furnace body 1, a front pin 16 extending forward is fixedly connected to the front gasket, a rear pin 17 extending backward is fixedly connected to the rear gasket, the front pin 16 is rotatably connected to the front connecting part 14, and the rear pin 17 is rotatably connected to the rear connecting part 15. When in use, when the rear end of the furnace body 1 is raised or lowered, the front pin 16 and the rear pin 17 rotate inside the front connecting part 14 and the rear connecting part 15 respectively, so that the furnace body 1 can smoothly and stably tilt and rotate.

[0024] For better effect, the inner side of the furnace body 1 is provided with a ceramic fiber blanket layer, the inner side of the ceramic fiber blanket layer is provided with a mullite layer, the inner side of the mullite layer is provided with a corundum sand layer, a graphite brick layer is provided inside the corundum sand layer, and the inner side and bottom of the corundum sand layer are provided with an alumina layer.

[0025] For better effect, the second connecting rod 4 is a rectangular rod, and the front guide groove 8 and the rear guide groove 9 are both T-shaped grooves.

[0026] In this embodiment, the lifting device, the first connecting rod 3 and the second connecting rod 4 cooperate with each other during use. The lifting device rises and drives the first connecting rod 3 and the second connecting rod 4 to move upward, thereby driving the tail end of the furnace body 1 to rise, thereby tilting the furnace body 1. Through the setting of the electric control device, the lifting device is raised or lowered by using electric energy as the first power source, which reduces the physical exertion of the operator, reduces the workload, and makes the operator more labor-saving and relaxed. At the same time, compared with manual drive, electric drive is faster and more efficient.

[0027] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A white corundum smelting arc furnace, comprising a base frame, characterized in that: The upper end of the base frame is rotatably connected to a furnace body (1); an extension plate (2) is fixedly provided at the left end of the base frame, a lifting device is fixedly provided on the upper surface of the extension plate (2), a first connecting rod (3) is connected to the rear end of the furnace body (1) by a ball joint, a second connecting rod (4) is connected to the lower end of the first connecting rod (3) by a ball joint, and the left end of the second connecting rod (4) is slidably connected to the upper end of the lifting device; an electric control device for controlling the lifting device to rise or fall is provided on the upper surface of the extension plate (2).

2. The white corundum smelting arc furnace according to claim 1, characterized in that: The lifting device comprises a hydraulic cylinder (5) fixedly arranged on the upper surface of the extension plate (2); a lifting column (6) extending vertically upward is fixedly arranged on the upper end of the hydraulic cylinder (5); a front vertical plate (7) and a rear vertical plate are fixedly arranged on the upper end of the lifting column (6); a front guide groove (8) is formed on the front side wall of the second connecting rod (4); a rear guide groove (9) is formed on the rear side wall of the second connecting rod (4); a front guide protrusion (10) is fixedly arranged on the inner wall of the front vertical plate (7); a rear guide protrusion (11) is fixedly arranged on the inner wall of the rear vertical plate; and the front guide protrusion (10) and the rear guide protrusion (11) are slidably connected to the inside of the front guide groove (8) and the rear guide groove (9), respectively.

3. The white corundum smelting arc furnace according to claim 1, characterized in that: The base frame comprises a rectangular base frame, and a first vertical column, a second vertical column, a third vertical column and a fourth vertical column are fixedly provided at the four corners of the base frame respectively; the upper ends of the first vertical column and the second vertical column are fixedly connected via a front cross bar (12), and the upper ends of the third vertical column and the fourth vertical column are fixedly connected via a rear cross bar (13); the extension plate (2) is fixedly connected to the left side wall of the base frame.

4. The white corundum smelting arc furnace according to claim 3, characterized in that: A front connecting portion (14) is provided at a middle position of the front cross bar (12), a rear connecting portion (15) is provided at a middle position of the rear cross bar (13), a front gasket is fixedly provided on the front side wall of the furnace body (1), and a rear gasket is fixedly provided on the rear side wall of the furnace body (1), a front pin shaft (16) extending forward is fixedly connected to the front gasket, and a rear pin shaft (17) extending backward is fixedly connected to the rear gasket, the front pin shaft (16) is rotatably connected to the front connecting portion (14), and the rear pin shaft (17) is rotatably connected to the rear connecting portion (15).

5. The white corundum smelting arc furnace according to claim 1, characterized in that: The inner side of the furnace body (1) is provided with a ceramic fiber blanket layer, the inner side of the ceramic fiber blanket layer is provided with a mullite layer, the inner side of the mullite layer is provided with a corundum sand layer, a graphite brick layer is provided inside the corundum sand layer, and an alumina layer is provided on the inner side and bottom of the corundum sand layer.

6. The white corundum smelting arc furnace according to claim 2, characterized in that: The second connecting rod (4) is a rectangular rod, and the front guide groove (8) and the rear guide groove (9) are both T-shaped grooves.

Citation Information

Patent Citations

  • Smelting furnace for refining white corundum

    CN219890141U