Intermediate frequency furnace with automatic feeding structure

By designing an automatic feeding structure including vertical cylinder, motor, screw and other components, the problem of unstable automatic feeding system of the intermediate frequency furnace is solved, and the stability of feeding in the intermediate frequency furnace body and the reliability of automatic operation are realized.

CN222881667UActive Publication Date: 2025-05-16SIPING HEXIN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421678128.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-05-16
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The automatic feeding system of the existing medium-frequency furnace has caused unstable flips and resetting of the guide plate due to bending of the shrapnel and metal batching problems, which affects the reliability of feeding and adding.

Method used

An intermediate frequency furnace with automatic loading structure is designed, and a feeding machine consisting of vertical cylinder, motor, screw rod, mounting frame, side beam, roller, bracket, hopper and other components. The screw rod and connecting rod are driven by the motor to realize the lifting and rotating of the hopper, and the inclined block and the locking block are used to realize the unlocking and pouring of the hopper.

Benefits of technology

It improves the stability of feeding in the medium-frequency furnace body, avoids the risk of manual operation, and enhances the reliability and efficiency of the automatic feeding system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intermediate frequency furnace with an automatic feeding structure, which relates to the technical field of metallurgical equipment and comprises an intermediate frequency furnace body and a feeding machine, a furnace mouth cover is fixedly mounted at the top of the intermediate frequency furnace body, the feeding machine further comprises a vertical cylinder, a bottom plate is fixedly mounted at the bottom of the vertical cylinder, and a motor is fixedly mounted at the top of the vertical cylinder. The motor is electrically connected with an external controller through a connecting wire, a lead screw is fixedly installed at the output end of the motor, and the bottom of the lead screw is rotationally installed in a bearing seat at the bottom in the vertical cylinder. A furnace mouth cover and a guide hopper are arranged at the top of the intermediate frequency furnace body and matched with a feeding machine, the feeding machine is composed of a vertical cylinder, a motor, a lead screw, a mounting frame, a side beam, a roller, a bearing frame, a hopper and other components, materials can be lifted to the position above the intermediate frequency furnace body, and meanwhile, the materials are matched with a slope block, a second fixing base, a stress shaft, a spring bolt block, a pull rod and a steel wire rope; and rotating unlocking and rotating discharging of the hopper can be achieved, and therefore the stability of feeding in the intermediate frequency furnace body is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metallurgical equipment, in particular to a medium frequency furnace with an automatic feeding structure. Background Art

[0002] The medium frequency furnace is mainly used for heating and melting metal materials. It converts ordinary industrial frequency alternating current into medium frequency current, converts three-phase alternating current into direct current, and further converts it into adjustable medium frequency current. This current generates high-density magnetic lines in the induction coil, thereby cutting metal materials and inducing eddy currents inside the metal, thereby converting electrical energy into thermal energy, and realizing rapid heating and melting of the metal.

[0003] Since most of the medium frequency furnaces have a flipping mechanism, it is convenient for the unloading operation of the molten metal. However, the movable medium frequency furnace body will affect the loading of the medium frequency furnace by the loading mechanism. Therefore, the Chinese utility model patent disclosed by the existing publication number CN221122969U: a furnace cavity suspended medium frequency electric furnace, the application utilizes the setting of the feeding mechanism, that is, the feeding mechanism is composed of a discharge tray, a conveyor, a support frame and a guide tray and other components. The material can be transported to the discharge tray by the conveyor, and the material passes through the inclined discharge tray into the guide tray, so that the material enters the smelting crucible, so that there is no need for manual operation, reducing the probability of personal injury. However, since the guide tray in the application is rotatably installed on one side of the discharge tray, and the guide tray is turned up and down by means of a spring sheet, the turning of the furnace body is not affected. However, after the spring sheet has been reciprocated and bent a certain number of times, a batch of metal will appear, thereby causing the initial position of the spring sheet to change, thereby affecting a normal turning and resetting of the guide tray, and then affecting the later feeding and adding. Utility Model Content

[0004] The purpose of the utility model is to provide a medium frequency furnace with an automatic feeding structure, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A medium frequency furnace with an automatic feeding structure comprises a medium frequency furnace body and a feeding machine, a furnace cover is fixedly installed on the top of the medium frequency furnace body, the feeding machine also comprises a vertical cylinder, a bottom plate is fixedly installed on the bottom of the vertical cylinder, a motor is fixedly installed on the top of the vertical cylinder, the motor is electrically connected to an external controller through a connecting line, a screw is fixedly installed on the output end of the motor, the bottom of the screw is rotatably installed in a bearing seat at the bottom of the vertical cylinder, a through groove is also opened on the inner side of the vertical cylinder, a mounting frame is arranged on the outer side of the vertical cylinder, a plurality of side beams are fixedly installed on one side of the mounting frame, and two rollers are movably installed on one side of the side beam, the side beam is movably installed on one side of the vertical cylinder through the side beam and the roller, a supporting frame is fixedly installed on the side of the mounting frame opposite to the side beam, a hopper is movably installed on the supporting frame, a first fixed seat and a second fixed seat are respectively fixedly installed on the bottom of the hopper, and a locking tongue block is movably installed in the first fixed seat.

[0007] Preferably, a guide hopper is fixedly installed on the top of the vertical cylinder, and two inclined blocks are fixedly installed on the bottom of the guide hopper.

[0008] Preferably, two tracks are fixedly installed on the outside of the vertical cylinder, and a plurality of side beams are interspersed and installed on the outside of the vertical cylinder, while two rollers on one side of the side beams are respectively rollingly installed on one side of the vertical cylinder. A connecting rod is also fixedly installed on one side of the vertical cylinder relative to the mounting frame. The connecting rod passes through a through groove on one side of the vertical cylinder and extends into the vertical cylinder and is threadedly connected to a screw rod. The mounting frame is slidably installed on the outside of the vertical cylinder through the side beams and the rollers, and the hopper can be raised and lowered by cooperating with the setting of the connecting rod, the motor and the screw rod.

[0009] Preferably, the support bracket is in a C-shaped structure, two axle seats are fixedly installed on the top of the support bracket, two connecting seats are fixedly installed on one side of the support bracket, and the two connecting seats are fixedly installed on one side of the mounting frame on the sides opposite to the support bracket.

[0010] Preferably, a guide seat is fixedly installed at the bottom of the hopper between the first fixed seat and the second fixed seat, and fixed shafts are fixedly installed on both sides of the hopper, and the fixed shafts are rotatably installed in corresponding shaft seats, that is, the hopper is rotatably installed on the support frame through the fixed shafts on both sides.

[0011] Preferably, a first mounting groove is provided in the first fixing seat, one side of the locking tongue block is inserted and installed in a through hole on one side of the first mounting groove, a pull rod is fixedly installed on the other side of the locking tongue block, and the side of the pull rod away from the locking tongue block is inserted and installed in the through hole on the other side of the first mounting groove, and a compression spring is provided on the pull rod sleeve between the locking tongue block and one side of the first mounting groove, so that the locking tongue block can be inserted and installed on one side of the supporting bracket with the help of the force of the compression spring, thereby limiting the supporting bracket.

[0012] Preferably, one side of the second fixed seat extends from one side of the hopper and is provided with a second mounting groove, sliding grooves are provided on both sides of the second mounting groove, a force-bearing shaft is provided in the second mounting groove, sliding blocks are fixedly installed on both sides of the force-bearing shaft, the force-bearing shaft is slidably installed in the second mounting groove through sliding blocks on both sides, the force-bearing shaft and the pull rod are movably connected by a steel wire rope, the locking tongue block is connected to the force-bearing shaft by the pull rod and the steel wire rope, and the hopper can be unlocked in cooperation with the inclined plane block, and at the same time, the hopper can be rotated to discharge materials.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The utility model discloses a medium frequency furnace with an automatic feeding structure, in which a furnace cover and a guide hopper are arranged on the top of the medium frequency furnace body, and a feeding machine is cooperated with, and the feeding machine is composed of a vertical cylinder, a motor, a screw rod, a mounting frame, a side beam, a roller, a supporting frame, a hopper and other components, which can lift the material to a position above the medium frequency furnace body. At the same time, in conjunction with the inclined block and the second fixed seat, the force-bearing shaft and the locking tongue block, the pull rod and the wire rope, the hopper can be rotated and unlocked and the hopper can be rotated and unloaded, thereby improving the stability of feeding in the medium frequency furnace body. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the disassembly structure of the feeder of the utility model;

[0017] Figure 3 This is a schematic diagram of the furnace housing and guide hopper structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the mounting frame and hopper structure of the utility model;

[0019] Figure 5 This is a bottom view of the hopper of the utility model;

[0020] Figure 6 for Figure 5 Enlarged view of point A in the middle.

[0021] In the figure: 1. Medium frequency furnace body; 2. Loader; 3. Furnace cover; 4. Vertical cylinder; 5. Bottom plate; 6. Motor; 7. Screw; 8. Mounting frame; 9. Side beam; 10. Roller; 11. Support frame; 12. Hopper; 13. First fixed seat; 14. First mounting groove; 15. Second fixed seat; 16. Guide hopper; 17. Inclined block; 18. Track; 19. Shaft seat; 20. Connecting seat; 21. Fixed shaft; 22. Guide seat; 23. Lock tongue block; 24. Pull rod; 25. Second mounting groove; 26. Slide groove; 27. Force shaft; 28. Slider; 29. ​​Wire rope; 30. Connecting rod. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] like Figure 1-Figure 6 As shown, the utility model provides a medium frequency furnace with an automatic feeding structure, including a medium frequency furnace body 1 and a feeding machine 2, a furnace cover 3 is fixedly installed on the top of the medium frequency furnace body 1, the feeding machine 2 also includes a vertical tube 4, a bottom plate 5 is fixedly installed on the bottom of the vertical tube 4, a motor 6 is fixedly installed on the top of the vertical tube 4, the motor 6 is electrically connected to the external controller through a connecting line, a screw rod 7 is fixedly installed on the output end of the motor 6, the bottom of the screw rod 7 is rotatably installed in the bearing seat at the bottom of the vertical tube 4, a through groove is also provided on the inside of the vertical tube 4, a mounting frame 8 is arranged on the outside of the vertical tube 4, a plurality of side beams 9 are fixedly installed on one side of the mounting frame 8, and two rollers 10 are movably installed on one side of the side beam 9, the side beam 9 is movably installed on one side of the vertical tube 4 through the side beam 9 and the roller 10, a supporting frame 11 is fixedly installed on the side of the mounting frame 8 away from the side beam 9, a hopper 12 is movably installed on the supporting frame 11, a first fixed seat 13 and a second fixed seat 15 are respectively fixedly installed on the bottom of the hopper 12, and a locking tongue block 23 is movably installed in the first fixed seat 13.

[0024] like Figure 5 As shown, a guide hopper 16 is fixedly installed on the top of the vertical cylinder 4, and two inclined blocks 17 are fixedly installed on the bottom of the guide hopper 16;

[0025] like Figure 2-Figure 4 As shown, two rails 18 are fixedly installed on the outside of the vertical cylinder 4, and multiple side beams 9 are installed on the outside of the vertical cylinder 4, and two rollers 10 on one side of the side beam 9 are respectively installed on one side of the vertical cylinder 4 in a rolling manner. A connecting rod 30 is also fixedly installed on the side of the mounting frame 8 relative to the vertical cylinder 4. The connecting rod 30 passes through the through groove on one side of the vertical cylinder 4 and extends into the vertical cylinder 4 and is threadedly connected to the screw rod 7. The mounting frame 8 is slidably installed on the outside of the vertical cylinder 4 through the side beams 9 and the rollers 10, and the hopper 12 can be lifted and lowered in conjunction with the setting of the connecting rod 30, the motor 6 and the screw rod 7. The supporting frame 11 is in a C-shaped structure, and two shaft seats 19 are fixedly installed on the top of the supporting frame 11, and two connecting seats 20 are fixedly installed on one side of the supporting frame 11. The two connecting seats 20 are fixedly installed on one side of the mounting frame 8 on the side opposite to the supporting frame 11.

[0026] like Figure 2 , Figure 4-Figure 6As shown, a guide seat 22 is fixedly installed at the bottom of the hopper 12 located between the first fixed seat 13 and the second fixed seat 15, and fixed shafts 21 are fixedly installed on both sides of the hopper 12. The fixed shafts 21 are rotatably installed in the corresponding shaft seats 19, that is, the hopper 12 is rotatably installed on the support bracket 11 through the fixed shafts 21 on both sides. A first mounting groove 14 is opened in the first fixed seat 13, and one side of the lock tongue block 23 is inserted and installed in a through hole on one side of the first mounting groove 14. A pull rod 24 is fixedly installed on the other side of the lock tongue block 23, and the side of the pull rod 24 away from the lock tongue block 23 is inserted and installed in the through hole on the other side of the first mounting groove 14. The pull rod 24 between the lock tongue block 23 and one side of the first mounting groove 14 is sleeved with a compression spring to lock. The tongue block 23 can be installed in one side of the support frame 11 with the help of the force of the compression spring, so as to limit the support frame 11. One side of the second fixed seat 15 extends to one side of the hopper 12 and is provided with a second installation groove 25. Slide grooves 26 are provided on both sides of the second installation groove 25. A force-bearing shaft 27 is arranged in the second installation groove 25. Slide blocks 28 are fixedly installed on both sides of the force-bearing shaft 27. The force-bearing shaft 27 is slidably installed in the second installation groove 25 through the slide blocks 28 on both sides. The force-bearing shaft 27 and the pull rod 24 are movably connected by a steel wire rope 29. The lock tongue block 23 is connected to the force-bearing shaft 27 through the pull rod 24 and the steel wire rope 29, and can cooperate with the inclined block 17 to realize unlocking the hopper 12, and at the same time, realize the rotation and unloading of the hopper 12.

[0027] It should be noted that the utility model is a medium frequency furnace with an automatic loading structure. When loading the medium frequency furnace body 1, the raw materials can be placed in the hopper 12, and then the motor 6 is started through an external controller, so that the output end of the motor 6 drives the screw 7 to rotate in the vertical cylinder 4, and at the same time, the screw 7 also rotates in the screw hole of the connecting rod 30, so that the connecting rod 30 can be controlled to move up. At the same time, the connecting rod 30 drives the mounting frame 8 to move up, so that the mounting frame 8 is smoothly raised between the two tracks 18 on the outside of the vertical cylinder 4 with the help of multiple side beams 9 and rollers 10 on one side, so that the mounting frame 8 also drives the supporting frame 11 and the hopper 12 to rise synchronously through the two connecting seats 20. When the second fixed seat 15 on one side of the bottom of the hopper 12 moves to the position on one side of the bottom of the guide hopper 16, it is restricted by the guide hopper 16, and the two inclined blocks on one side of the bottom of the guide hopper 16 are 17 are respectively inserted into the second mounting groove 25, so that the two inclined blocks 17 respectively squeeze and move the force-bearing shaft 27 in the second mounting groove 25 to one side, and then the force-bearing shaft 27 pulls the pull rod 24 to one side through the wire rope 29, so that the pull rod 24 pulls the locking tongue block 23 to move in the through hole on one side of the first mounting groove 14, so that one side of the locking tongue block 23 is disengaged from the slot on one side of the supporting bracket 11, and with the help of the motor 6 to limit the second fixed seat 15, so that when the mounting frame 8 and the connecting seat 20 and the supporting bracket 11 continue to drive the hopper 12 to rise, the hopper 12 rotates between the two shaft seats 19 with the second fixed seat 15 as the fulcrum and the fixed shaft 21 as the axis, so that the hopper 12 tilts to one side of the guide hopper 16, and the raw materials in the hopper 12 can be poured into the guide hopper 16 and the furnace cover 3 and enter the medium frequency furnace body 1.

[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A medium frequency furnace with an automatic feeding structure, characterized in that: It comprises an intermediate frequency furnace body (1) and a feeder (2), wherein a furnace cover (3) is fixedly mounted on the top of the intermediate frequency furnace body (1); The feeder (2) further comprises a vertical cylinder (4), a bottom plate (5) being fixedly mounted on the bottom of the vertical cylinder (4), a motor (6) being fixedly mounted on the top of the vertical cylinder (4), the motor (6) being electrically connected to an external controller via a connecting line, a screw rod (7) being fixedly mounted on the output end of the motor (6), the bottom of the screw rod (7) being rotatably mounted in a bearing seat at the bottom of the vertical cylinder (4), a through groove being further provided on the inner side of the vertical cylinder (4), a mounting frame (8) being provided on the outer side of the vertical cylinder (4), and a plurality of mounting members being fixedly mounted on one side of the mounting frame (8). A side beam (9) is provided, and two rollers (10) are movably mounted on one side of the side beam (9); the side beam (9) is movably mounted on one side of the vertical tube (4) through the side beam (9) and the rollers (10); a support frame (11) is fixedly mounted on the side of the mounting frame (8) opposite to the side beam (9); a hopper (12) is movably mounted on the support frame (11); a first fixed seat (13) and a second fixed seat (15) are respectively fixedly mounted on the bottom of the hopper (12); a locking tongue block (23) is movably mounted in the first fixed seat (13).

2. The medium frequency furnace with automatic feeding structure according to claim 1, characterized in that: A material guide hopper (16) is fixedly mounted on the top of the vertical cylinder (4), and two inclined surface blocks (17) are fixedly mounted on the bottom of the material guide hopper (16).

3. The medium frequency furnace with automatic feeding structure according to claim 1, characterized in that: Two rails (18) are fixedly mounted on the outside of the vertical cylinder (4), and a plurality of side beams (9) are inserted and mounted on the outside of the vertical cylinder (4), while two rollers (10) on one side of the side beams (9) are respectively mounted on one side of the vertical cylinder (4) in a rolling manner. A connecting rod (30) is also fixedly mounted on one side of the vertical cylinder (4) relative to the mounting frame (8), and the connecting rod (30) passes through a through slot on one side of the vertical cylinder (4) and extends into the vertical cylinder (4) and is threadedly connected to the screw rod (7).

4. The medium frequency furnace with automatic feeding structure according to claim 3, characterized in that: The support frame (11) is of a C-shaped structure, two shaft seats (19) are fixedly mounted on the top of the support frame (11), two connecting seats (20) are fixedly mounted on one side of the support frame (11), and the two connecting seats (20) are fixedly mounted on one side of the mounting frame (8) on the sides facing away from the support frame (11).

5. The medium frequency furnace with automatic feeding structure according to claim 4, characterized in that: A guide seat (22) is fixedly mounted on the bottom of the hopper (12) between the first fixed seat (13) and the second fixed seat (15), and fixed shafts (21) are fixedly mounted on both sides of the hopper (12). The fixed shafts (21) are rotatably mounted in corresponding shaft seats (19), that is, the hopper (12) is rotatably mounted on the support frame (11) via the fixed shafts (21) on both sides.

6. The medium frequency furnace with automatic feeding structure according to claim 1, characterized in that: A first mounting groove (14) is provided in the first fixing seat (13); one side of the locking tongue block (23) is inserted into a through hole on one side of the first mounting groove (14); a pull rod (24) is fixedly installed on the other side of the locking tongue block (23); a side of the pull rod (24) away from the locking tongue block (23) is inserted into a through hole on the other side of the first mounting groove (14); and a compression spring is sleeved on the pull rod (24) between the locking tongue block (23) and one side of the first mounting groove (14).

7. The medium frequency furnace with automatic feeding structure according to claim 6, characterized in that: One side of the second fixed seat (15) extends to one side of the hopper (12) and is provided with a second installation groove (25). Slide grooves (26) are provided on both sides of the second installation groove (25). A force-bearing shaft (27) is provided in the second installation groove (25). Slide blocks (28) are fixedly installed on both sides of the force-bearing shaft (27). The force-bearing shaft (27) is slidably installed in the second installation groove (25) through the slide blocks (28) on both sides. The force-bearing shaft (27) is movably connected to the pull rod (24) through a steel wire rope (29).

Citation Information

Patent Citations

  • Medium-frequency electric furnace with suspended furnace chamber

    CN221122969U