CCS assembly and battery pack

By setting up overwire sinking on the blister plate of the CCS component and setting up sampling aluminum bars and solid wire parts on both sides of the CCS component, the acquisition wiring harness is fixed in the overwire sinking, which solves the problem of high overall height of the CCS component, reducing the space occupied and improving the fixing stability of the wiring harness.

CN222883803UActive Publication Date: 2025-05-16XIAOGAN CORNEX NEW ENERGY INNOVATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421529164.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-05-16
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The overall height of existing CCS components is high, resulting in an increase in space.

Method used

By setting up overline sinking on the blister plate and setting sampling aluminum bars and solid wires on both sides of it, the acquisition wiring harness is fixed in the overline sinking, reducing the overall height of the CCS component.

Benefits of technology

It effectively reduces the overall height and space of the CCS component, while avoiding the harness shaking on the sinking of the overline, improving the fixing stability of the harness.

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Abstract

The utility model discloses a CCS assembly and a battery pack. The CCS assembly comprises a plastic uptake plate, sampling aluminum bars, acquisition wire harnesses and wire fixing pieces, wherein a wire passing sink is arranged on the plastic uptake plate; the sampling aluminum bars are arranged on the two sides of the wire passing sink; the sampling aluminum bar is fixedly connected with the plastic uptake plate, the collection wire harness is electrically connected with the sampling aluminum bar, and the wire fixing piece is used for fixing the collection wire harness to the two sides of the wire passing sink. According to the utility model, the problem that the overall height of the CCS assembly is relatively high is solved, the overall height of the CCS assembly is reduced, and the occupied space of the CCS assembly is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of energy storage batteries, and specifically relates to a CCS component and a battery pack. Background Art

[0002] Integrated busbar (CCS) is a new type of connection solution, which is widely used in power battery modules, large air-cooled battery modules, large liquid-cooled battery modules and household energy storage battery modules. Its core structure is composed of FPC (Flexible Printed Circuit) or PCB (Printed Circuit Board), copper and aluminum parts and insulation structure, etc., which are connected into a whole through hot pressing process to realize the series and parallel connection of battery cells, as well as the collection of temperature and voltage. In the prior art, when the wiring harness busbar is connected to the battery pack, each wiring harness reaches one electrode, and multiple wiring harnesses are required to cooperate with multiple current signals in the power battery pack. The wiring harness is arranged on the CCS bracket, and other devices are required to fix the wiring harness, which will increase the overall height of the CCS component and increase the space occupied by the CCS component.

[0003] The invention patent with application number CN202311419457.1 proposes a CCS assembly and a battery pack, wherein the CCS assembly includes a CCS bracket and an output-stage aluminum bar, the output-stage aluminum bar is arranged on the upper side of the CCS bracket for connecting with the battery cell; the surface of the CCS bracket is provided with a first harness mounting part and a second harness mounting part extending along the long side direction, the first harness mounting part and the second harness mounting part cooperate to form a harness groove for accommodating the collection harness, the first harness mounting part is provided with a harness limiting structure a and a harness limiting structure b, the second harness mounting part is provided with a harness limiting structure c, and the harness limiting structures cooperate with each other to limit the collection harness. However, this structure integrates the limiting structure into the CCS bracket, and the limiting structure is fixed to one side of the CCS bracket, which still increases the overall height of the CCS assembly. Utility Model Content

[0004] The utility model aims to provide a CCS component and a battery pack, which solves the problem of the overall high height of the CCS component, reduces the overall height of the CCS component, and reduces the occupied space of the CCS component.

[0005] The technical solution adopted by the utility model to solve its technical problems is that, in the first aspect, a CCS component is proposed, including a blister plate with a wire sinking, sampling aluminum bars arranged on both sides of the wire sinking, a collection wire harness arranged at the end of the blister plate, and wire fixing parts arranged on both sides of the wire sinking; the sampling aluminum bar is fixedly connected to the blister plate, the collection wire harness is electrically connected to the sampling aluminum bar, and the wire fixing parts are used to fix the collection wire harness to both sides of the wire sinking.

[0006] In an embodiment of the present application, the collection harness includes a harness assembly and a branching block, a branching groove is provided inside the branching block, the harness assembly passes through the branching groove to divide the harness assembly into a first harness and a second harness, and the first harness and the second harness are arranged on both sides of the wire sinking.

[0007] In the embodiment of the present application, wire grooves are provided on both sides of the wire sink, and the collection wire harness is embedded in the wire grooves.

[0008] In the embodiment of the present application, a first tie hole and a second tie hole are provided on both sides of the wire trough, and the wire fixing member includes a tie that passes through the first tie hole and the second tie hole, and the tie is used to fix the collection harness in the wire trough.

[0009] In the embodiment of the present application, a wear-resistant block is provided between the wire passing groove and the first tie hole, and the wear-resistant block is sunken and fixedly connected to the wire passing groove.

[0010] In the embodiment of the present application, the height of the wear-resistant block is equal to the height difference between the upper surface of the blister plate and the upper surface of the sinking wire.

[0011] In the embodiment of the present application, an identification block is provided in the line sink.

[0012] In an embodiment of the present application, a fixing groove is provided on the blister plate, the sampling aluminum bar is embedded in the fixing groove, and a connecting groove is provided on the side of the fixing groove close to the line sinking, and the connecting groove is used to connect the line sinking and the fixing groove.

[0013] In the embodiment of the present application, the edge of the connecting groove is rounded.

[0014] In a second aspect, a battery pack is proposed, comprising the above-mentioned CCS component and a battery module, wherein the battery module is electrically connected to the sampled aluminum bus.

[0015] The beneficial effects of the utility model are:

[0016] 1. The utility model proposes a CCS assembly and a battery pack, which reduces the overall height of the CCS assembly by arranging a wire sink on the blister plate and then arranging the collection wire harness and the wire fixing member in the wire sink, thereby reducing the occupied space of the CCS assembly;

[0017] 2. The utility model proposes a CCS assembly and battery pack, in which wire grooves are arranged on both sides of the wire sinking, and the collection wire harness is embedded in the wire grooves. The wire grooves limit the collection wire harness, thereby preventing the wire harness from shaking on the wire sinking;

[0018] 3. The utility model proposes a CCS component and a battery pack, wherein an identification block is provided in the line sink, and the identification block is used to display the CCS component identification, which is convenient for use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings, which are incorporated into the specification and constitute a part of the specification, illustrate embodiments of the utility model and are used together with the description to explain the principles of the utility model. In these drawings, similar reference numerals are used to represent similar elements. The drawings described below are some embodiments of the utility model, rather than all embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 A top view of a CCS assembly according to an embodiment of the utility model;

[0021] Figure 2 A schematic diagram of a CCS assembly according to an embodiment of the present utility model;

[0022] Figure 3 For the utility model embodiment Figure 2 Enlarged view of point A in the middle;

[0023] Figure 4 For the utility model embodiment Figure 2 Enlarged view of point B in the middle;

[0024] Figure 5 A side view of a blister board of a CCS assembly according to an embodiment of the utility model;

[0025] Figure 6 It is a cross-sectional view of a branching block of a CCS assembly according to an embodiment of the utility model.

[0026] In the figure: 1. Wire sinking; 2. Blister board; 21. Fixing groove; 22. Connection groove; 3. Sampling aluminum bar; 4. Collection wire harness; 41. Wire harness assembly; 42. Branching block; 43. Branching groove; 5. Wire fixing piece; 6. Wire groove; 7. First tie hole; 8. Second tie hole; 9. Wear-resistant block; 10. Identification block. DETAILED DESCRIPTION

[0027] In order to more clearly illustrate the embodiments of the utility model and the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work. In addition, the design orientation only represents the relative position relationship between the components, not the absolute position relationship.

[0028] The utility model embodiment provides a CCS component and a battery pack, see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , mainly including the wire sinking 1, the blister board 2, the sampling aluminum bar 3, the collection wire harness 4, and the wire fixing part 5.

[0029] In the first aspect, an embodiment of the utility model provides a CCS component, which includes a blister plate 2, on which a wire sink 1 is provided, and on both sides of the wire sink 1 are provided sampling aluminum bars 3, which are fixedly connected to the blister plate 2, and at the end of the blister plate 2 are provided a collection harness 4, which extends in the wire sink 1 and is electrically connected to the sampling aluminum bar 3 in the wire sink 1, and on both sides of the wire sink 1 are provided wire fixing parts 5, which fix the collection harness 4 to both sides of the wire sink 1.

[0030] Compared with the prior art, the wire harness is arranged on the CCS bracket, and other devices are required to fix the wire harness, which increases the overall height of the CCS assembly. In the present application, a wire sink 1 is arranged on the blister plate 2, and then the collection wire harness 4 and the wire fixing member 5 are arranged in the wire sink 1, so as to reduce the overall height of the CCS assembly, thereby reducing the occupied space of the CCS assembly.

[0031] Specifically, the blister plate 2 is made of PC material (i.e., polycarbonate), and has a height (in the embodiment, the height direction is Figure 5 The vertical direction is 5mm, and the height of the line sinking 1 is 1.5mm.

[0032] In one embodiment, the collection harness 4 includes a harness assembly 41 and a branching block 42. The branching block 42 is provided with a branching slot 43. After the harness assembly 41 passes through the branching slot 43, the branching slot 43 divides the harness assembly 41 into a first harness and a second harness (such as Figure 6 As shown, Figure 6The oblique lines in the middle represent the wire harnesses), the first wire harness and the second wire harness are arranged on different sides of the wire sink 1 and fixed by the wire fixing member 5. The wire harness assembly 41 is divided into two wire harnesses, which are fixed on both sides of the wire sink 1, respectively, which shortens the wire diameter of the wire harness on the blister board 2, and the wire harnesses on both sides do not cross, which improves the convenience of the arrangement and arrangement of the wire harnesses.

[0033] In one possible implementation, wire grooves 6 are provided on both sides of the wire sink 1, and the collection wire harness 4 is embedded in the wire grooves 6. The wire grooves 6 limit the collection wire harness 4 and prevent the wire harness from shaking on the wire sink 1.

[0034] Furthermore, a first tie hole 7 and a second tie hole 8 are provided on both sides of the wire trough 6 , and the wire fixing member 5 includes a tie. After the tie passes through the first tie hole 7 and the second tie hole 8 in sequence, the collection wire harness 4 is bundled in the wire trough 6 .

[0035] It is foreseeable that when the cable tie is used to fix the collection harness 4, the surface of the cable tie and the collection harness 4 may move relative to each other, thereby rubbing the surface of the collection harness 4 and damaging the surface of the collection harness 4. In order to ensure the integrity of the surface of the collection harness 4, a wear-resistant block 9 is provided between the wire groove 6 and the first cable tie hole 7, and the wear-resistant block 9 is fixed on the wire sink 1.

[0036] Preferably, the height of the wear-resistant block 9 is equal to the height difference between the upper surface of the blister plate 2 and the upper surface of the wire sink 1, so that the upper surface of the wear-resistant block 9 is flush with the upper surface of the blister plate 2.

[0037] In one possible implementation, an identification block 10 is provided in the wire sink 1, and the identification block 10 is used to display the CCS component identification for easy use. Specifically, the identification block 10 can be a positive and negative electrode identification, a voltage and temperature sampling identification, or other identifications. The identification block 10 can be fixed on the wire sink 1 by pasting, or by being formed on the surface of the wire sink 1 at the time of forming the wire sink 1, or by other methods.

[0038] In one possible implementation, a fixing groove 21 is provided on the blister plate 2, and the sampling aluminum bar 3 is embedded in the fixing groove 21. A connecting groove 22 is provided on the side of the fixing groove 21 close to the wire sink 1. The connecting groove 22 is used to connect the wire sink 1 and the fixing groove 21. After the collection harness 4 passes through the connecting groove 22 in the wire sink 1, it is electrically connected to the sampling aluminum bar 3 in the fixing groove 21.

[0039] It should be noted that the sampling aluminum bar 3 includes an output pole aluminum bar and a series aluminum bar. The output pole aluminum bar is respectively arranged at both ends of the blister plate 2 and located on different sides of the line sink 1. The series aluminum bar is arranged in a straight line on both sides of the line sink 1. The series aluminum bar is fixed to the blister plate 2 through two hot riveting points, and the output pole aluminum bar is fixed to the blister plate 2 through three hot riveting points.

[0040] Furthermore, the edge of the connection groove 22 is rounded to prevent the edge of the connection groove 22 from scratching the surface of the collection harness 4.

[0041] In a second aspect, an embodiment of the utility model provides a battery pack, which includes the above-mentioned CCS component and a battery module, and the battery module is electrically connected to the sampling aluminum bar 3.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device comprising the elements.

[0043] The above contents are further detailed descriptions of the present invention in combination with specific preferred implementation methods, and the specific embodiments of the present invention cannot be considered to be limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as falling within the protection scope of the present invention.

Claims

1. A CCS component, characterized in that: The invention comprises a blister plate (2) on which a wire sink (1) is provided, sampling aluminum bars (3) arranged on both sides of the wire sink (1), a collection wire harness (4) arranged at the end of the blister plate (2), and a wire fixing member (5) arranged on both sides of the wire sink (1); the sampling aluminum bar (3) is fixedly connected to the blister plate (2), the collection wire harness (4) is electrically connected to the sampling aluminum bar (3), and the wire fixing member (5) is used to fix the collection wire harness (4) to both sides of the wire sink (1).

2. A CCS assembly according to claim 1, characterized in that: The collection harness (4) comprises a harness assembly (41) and a wiring block (42); a wiring groove (43) is provided inside the wiring block (42); the harness assembly (41) passes through the wiring groove (43) to divide the harness assembly (41) into a first harness and a second harness; the first harness and the second harness are arranged on both sides of the wire sink (1).

3. A CCS assembly according to claim 1, characterized in that: Wire grooves (6) are provided on both sides of the wire sink (1), and the collection wire harness (4) is embedded in the wire grooves (6).

4. A CCS assembly according to claim 3, characterized in that: A first tie hole (7) and a second tie hole (8) are provided on both sides of the wire passage groove (6); the wire fixing member (5) comprises a tie that passes through the first tie hole (7) and the second tie hole (8); the tie is used to fix the collection wire harness (4) in the wire passage groove (6).

5. A CCS assembly according to claim 4, characterized in that: A wear-resistant block (9) is provided between the wire-passing groove (6) and the first tie hole (7), and the wear-resistant block (9) is fixedly connected to the wire-passing sinker (1).

6. A CCS assembly according to claim 5, characterized in that: The height of the wear-resistant block (9) is equal to the height difference between the upper surface of the blister plate (2) and the upper surface of the wire sink (1).

7. A CCS assembly according to claim 1, characterized in that: An identification block (10) is provided in the wire sink (1).

8. A CCS assembly according to claim 1, characterized in that: The blister plate (2) is provided with a fixing groove (21), the sampling aluminum bar (3) is embedded in the fixing groove (21), and a connecting groove (22) is provided on a side of the fixing groove (21) close to the wire sink (1), and the connecting groove (22) is used to connect the wire sink (1) and the fixing groove (21).

9. A CCS assembly according to claim 8, characterized in that: The edge of the connecting groove (22) is rounded.

10. A battery pack, characterized in that: It comprises the CCS component according to any one of claims 1 to 9, and also comprises a battery module, wherein the battery module is electrically connected to the sampling aluminum bar (3).

Citation Information

Patent Citations

  • CCS assembly and battery pack

    CN117393949A