Power bus duct and manufacturing device thereof
By integrating the workbench, forming hydraulic cylinder, processing monitoring camera and processing controller in the busbar trough production device, synchronous processing of forming and punching of the joint cover plate is achieved, solving the problems of many processing steps in the existing technology and improving processing efficiency.
Patent Information
- Application Number
- CN202421841844.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-31
AI Technical Summary
When making joint covers, the existing busbar trough production device cannot process the insulating bolt holes at the same time during molding, resulting in additional drilling processing, which increases processing steps and time.
A production device including a workbench, a forming hydraulic cylinder, a processing monitoring camera and a processing controller is designed so that it can synchronize the forming and drilling of the joint cover plate when processing the electric bus duct.
By synchronous processing of molding and hole punching, the processing steps are reduced, the processing efficiency is improved, and the process flow is simplified.
Smart Images

Figure CN222884294U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bus ducts, and more specifically, to a power bus duct and a manufacturing device thereof. Background Art
[0002] The power bus duct is an important distribution equipment in the power system. It is mainly used to distribute large power to various components of the decentralized system. It uses copper or aluminum as conductors, supported by non-olefinic insulating materials, and installed in metal troughs to form a new conductor system. The bus duct manufacturing device is required for the production of power bus ducts.
[0003] Although the bus duct manufacturing device in the prior art can be used normally, it still has many shortcomings in actual use. For example, when the bus duct manufacturing device in the prior art manufactures the bus duct joint cover plate, it is impossible to process the insulating bolt holes on the joint cover plate at the same time during the molding process, resulting in the joint cover plate needing to be punched after it is formed, which results in numerous processing steps and reduced processing efficiency. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a power bus duct and a manufacturing device thereof. By providing a workbench, a molding hydraulic cylinder, a processing monitoring camera and a processing controller, the utility model can simultaneously perform the molding and punching of the joint cover plate when processing the power bus duct, thereby reducing the processing steps and improving the processing efficiency, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a power bus duct, comprising two inverted plates, wherein cover plates are provided on the top and bottom of the inverted plates, and joint cover plates are provided on the top of the cover plate located above and the bottom of the cover plate located below, wherein a plurality of bolt holes are provided on the top of the joint cover plate, and insulating bolts are provided through the plurality of bolt holes, and a plurality of conductive copper bars are provided between the two inverted plates.
[0006] A manufacturing device for a power bus duct comprises the above-mentioned power bus duct and a workbench, wherein a forming groove is arranged on the top of the workbench, a discharge plate is arranged inside one end of the forming groove, a discharge hydraulic cylinder is arranged on one side of the discharge plate, support legs are welded at the four corners of the bottom of the workbench, an input end of the discharge hydraulic cylinder is connected to a processing controller, a fixing frame is welded on the top of the workbench, a forming hydraulic cylinder is fixedly installed on the top of the fixing frame, a forming pressing plate is fixedly installed on the bottom end of the output shaft of the forming hydraulic cylinder, reinforcement strips are welded on both sides of the top of the forming pressing plate, a plurality of punching pressing rings are welded on the bottom of the forming pressing plate, a processing monitoring camera is connected to the input end of the processing controller, a WiFi module is connected to the connection end of the processing controller, a monitoring display screen is connected to the output end of the WiFi module, a control panel is connected to the input end of the control panel, a pressing forming button is connected to the input end of the control panel, a lifting button is connected to the input end of the control panel, a discharge button is connected to the input end of the control panel, a reset button is connected to the input end of the control panel, a power switch is connected to the input end of the processing controller, and a power module is connected to the input end of the processing controller;
[0007] The power module is used to supply power to the processing controller, the unloading hydraulic cylinder, the forming hydraulic cylinder and the processing monitoring camera;
[0008] The WiFi module is used to connect the processing controller with the monitoring display screen and the control panel, so that the processing controller can realize information exchange with the monitoring display screen and the control panel;
[0009] The processing monitoring camera is used to capture the operation of the device and send the video information to the processing controller for processing;
[0010] The monitoring display screen is used to display the operation status of the device photographed by the processing monitoring camera.
[0011] In a preferred embodiment, the width of the molding groove matches the width of the joint cover plate, and the length of the molding groove matches the length of the joint cover plate.
[0012] In a preferred embodiment, the output shaft of the unloading hydraulic cylinder passes through a side wall of the forming groove and extends into the interior of the forming groove, and the output shaft of the unloading hydraulic cylinder is transmission-connected to the unloading plate.
[0013] In a preferred embodiment, the forming hydraulic cylinder output shaft passes through the top of the fixing frame and extends to the bottom side of the top of the fixing frame.
[0014] In a preferred embodiment, the forming platen is transmission-connected to the output shaft of the forming hydraulic cylinder, and the input end of the forming hydraulic cylinder is connected to the output end of the processing controller.
[0015] In a preferred embodiment, the reinforcement strip is made of aluminum alloy metal material, and the plurality of punched pressure rings correspond one-to-one to the plurality of bolt holes.
[0016] In a preferred embodiment, the processing controller is configured as a single chip microcomputer, and the processing controller is fixedly mounted on a workbench.
[0017] Technical effects and advantages of the utility model:
[0018] The utility model is provided with a workbench, a forming hydraulic cylinder, a processing monitoring camera and a processing controller, so that when processing the power bus duct, the utility model can simultaneously perform the forming and punching of the joint cover plate, thereby reducing the processing steps and improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the joint cover plate of the utility model.
[0020] Figure 2 It is a schematic diagram of the three-dimensional structure of the workbench of the utility model from the front view.
[0021] Figure 3 It is a bottom view of the three-dimensional structure of the workbench of the utility model.
[0022] Figure 4 This is a system diagram of the utility model.
[0023] The accompanying drawings are marked as follows: 1. inverted plate; 2. joint cover plate; 3. insulating bolt; 4. conductive copper busbar; 5. workbench; 6. forming trough; 7. unloading plate; 8. unloading hydraulic cylinder; 9. supporting leg; 10. processing controller; 11. fixing frame; 12. forming hydraulic cylinder; 13. forming pressure plate; 14. reinforcement strip; 15. punching pressure ring; 16. processing monitoring camera; 17. WiFi module; 18. monitoring display screen; 19. control panel; 20. pressing down forming button; 21. lifting button; 22. unloading button; 23. reset button; 24. power switch. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] As attached Figure 1As shown, the utility model provides a power bus duct, including two inverted plates 1, each of which is provided with a cover plate on the top and the bottom of the inverted plate 1, each of which is provided with a joint cover plate 2 on the top of the cover plate located above and the bottom of the cover plate located below, each of which is provided with a plurality of bolt holes on the top of the joint cover plate 2, each of which is provided with insulating bolts 3 passing through, and a plurality of conductive copper bars 4 are provided between the two inverted plates 1.
[0026] A manufacturing device for a power bus duct comprises the above-mentioned power bus duct and a workbench 5, wherein a forming groove 6 is arranged on the top of the workbench 5, a discharge plate 7 is arranged inside one end of the forming groove 6, a discharge hydraulic cylinder 8 is arranged on one side of the discharge plate 7, support legs 9 are welded at the four corners of the bottom of the workbench 5, an input end of the discharge hydraulic cylinder 8 is connected to a processing controller 10, a fixing frame 11 is welded on the top of the workbench 5, a forming hydraulic cylinder 12 is fixedly installed on the top of the fixing frame 11, a forming pressing plate 13 is fixedly installed on the bottom end of the output shaft of the forming hydraulic cylinder 12, reinforcement strips 14 are welded on both sides of the top of the forming pressing plate 13, a plurality of punching rings 15 are welded on the bottom of the forming pressing plate 13, a processing monitoring camera 16 is connected to the input end of the processing controller 10, and the connection end of the processing controller 10 is connected There is a WiFi module 17, which is also called a serial port Wi-Fi module. It belongs to the Internet of Things transmission layer. Its function is to convert the serial port or TTL level into an embedded module that meets the Wi-Fi wireless network communication standard. It has a built-in wireless network protocol IEEE802.11b.gn protocol stack and a TCP / IP protocol stack. The output end of the WiFi module 17 is connected to a monitoring display screen 18, and the input end of the WiFi module 17 is connected to a control panel 19. The input end of the control panel 19 is connected to a press-down button 20, and the input end of the control panel 19 is connected to a lift button 21. The input end of the control panel 19 is connected to a discharge button 22, and the input end of the control panel 19 is connected to a reset button 23. The input end of the control panel 19 is connected to a power switch 24, and the input end of the processing controller 10 is connected to a power module;
[0027] The power module is used to supply power to the processing controller 10, the unloading hydraulic cylinder 8, the forming hydraulic cylinder 12 and the processing monitoring camera 16;
[0028] The WiFi module 17 is used to connect the processing controller 10 with the monitoring display screen 18 and the control panel 19, so that the processing controller 10 can realize information exchange with the monitoring display screen 18 and the control panel 19;
[0029] The processing monitoring camera 16 is used to capture the operation of the device and send the video information to the processing controller 10 for processing;
[0030] The monitoring display screen 18 is used to display the operation status of the device captured by the processing monitoring camera 16.
[0031] The width of the molding groove 6 matches the width of the joint cover plate 2 , and the length of the molding groove 6 matches the length of the joint cover plate 2 .
[0032] The output shaft of the unloading hydraulic cylinder 8 penetrates through a side wall of the forming groove 6 and extends into the interior of the forming groove 6 . The output shaft of the unloading hydraulic cylinder 8 is transmission-connected to the unloading plate 7 .
[0033] The output shaft of the molding hydraulic cylinder 12 passes through the top of the fixing frame 11 and extends to the bottom side of the top of the fixing frame 11 .
[0034] The forming platen 13 is drivingly connected to the output shaft of the forming hydraulic cylinder 12 , and the input end of the forming hydraulic cylinder 12 is connected to the output end of the processing controller 10 .
[0035] The reinforcement strip 14 is made of aluminum alloy metal material, and the plurality of punching rings 15 correspond one to one to the plurality of bolt holes.
[0036] The processing controller 10 is configured as a single-chip microcomputer, which is an integrated circuit chip that uses ultra-large-scale integrated circuit technology to integrate a central processing unit CPU with data processing capabilities, random access memory RAM, read-only memory ROM, multiple I / O ports and interrupt systems, timers / counters and other functions into a silicon chip to form a small and complete microcomputer system. The processing controller 10 is fixedly installed on the workbench 5.
[0037] The single chip microcomputer model is set to M68HC16, and the WiFi module 17 model is set to TLN13UA06.
[0038] The specific implementation method is as follows: when using the utility model, the joint cover plate 2 workpiece to be processed is placed on the processing table 5, so that the joint cover plate 2 workpiece is located at the top of the molding groove 6, and then the press-down molding button 20 is pressed, and the control signal is sent to the processing controller 10 through the control panel 19 and the WiFi module 17. The processing controller 10 receives the signal and controls the molding hydraulic cylinder 12 to operate. The operation of the molding hydraulic cylinder 12 will move the molding pressing plate 13 downward, which can press the joint cover plate 2 workpiece into the molding groove 6. At this time, the two sides of the joint cover plate 2 workpiece will be squeezed. Under the action of, it rises up and forms a concave structure. During the downward pressing process, the punching pressure ring 15 will press a plurality of bolt holes on the surface of the joint cover plate 2 workpiece. After the pressing and forming is completed, the lifting button 21 is pressed to make the forming hydraulic cylinder 12 drive the forming pressure plate 13 to reset, and then the unloading button 22 is pressed to make the unloading hydraulic cylinder 8 push the unloading plate 7 to move, so that the formed joint cover plate 2 workpiece can be pushed out. This enables the utility model to simultaneously perform the forming and punching of the joint cover plate 2 when processing the power bus duct, thereby reducing the processing steps and improving the processing efficiency.
[0039] Working principle of this utility model:
[0040] Refer to the instruction manual Figure 1 , Attachment Figure 2 , Attachment Figure 3 and attached Figure 4 When using the utility model, by providing a workbench 5, a molding hydraulic cylinder 12, a processing monitoring camera 16 and a processing controller 10, the utility model can simultaneously perform molding and punching of the joint cover plate 2 when processing the power bus duct, thereby reducing the processing steps and improving the processing efficiency.
[0041] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0042] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0043] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A power bus duct, comprising two inverted plates (1), characterized in that: The top and bottom of the inverted plate (1) are both provided with cover plates, the top of the cover plate located at the top and the bottom of the cover plate located at the bottom are both provided with joint cover plates (2), the top of the joint cover plate (2) is provided with a plurality of bolt holes, and insulating bolts (3) are provided through the plurality of bolt holes, and a plurality of conductive copper bars (4) are provided between the two inverted plates (1).
2. A device for manufacturing a power bus duct, characterized in that: The invention comprises a power bus duct and a workbench (5) as claimed in claim 1, wherein a forming groove (6) is arranged on the top of the workbench (5), a discharge plate (7) is arranged inside one end of the forming groove (6), a discharge hydraulic cylinder (8) is arranged on one side of the discharge plate (7), support legs (9) are welded at the four corners of the bottom of the workbench (5), the input end of the discharge hydraulic cylinder (8) is connected to a processing controller (10), a fixed frame (11) is welded on the top of the workbench (5), a forming hydraulic cylinder (12) is fixedly installed on the top of the fixed frame (11), a forming pressure plate (13) is fixedly installed on the bottom end of the output shaft of the forming hydraulic cylinder (12), reinforcement strips (14) are welded on both sides of the top of the forming pressure plate (13), and a plurality of A punching ring (15), the processing controller (10) input end is connected to a processing monitoring camera (16), the processing controller (10) connection end is connected to a WiFi module (17), the WiFi module (17) output end is connected to a monitoring display screen (18), the WiFi module (17) input end is connected to a control panel (19), the control panel (19) input end is connected to a press-down button (20), the control panel (19) input end is connected to a lift button (21), the control panel (19) input end is connected to a discharge button (22), the control panel (19) input end is connected to a reset button (23), the control panel (19) input end is connected to a power switch (24), and the processing controller (10) input end is connected to a power module; The power module is used to supply power to a processing controller (10), a discharge hydraulic cylinder (8), a forming hydraulic cylinder (12) and a processing monitoring camera (16); The WiFi module (17) is used to connect the processing controller (10) with the monitoring display screen (18) and the control panel (19), so that the processing controller (10) can realize information interaction with the monitoring display screen (18) and the control panel (19); The processing monitoring camera (16) is used to capture the operation of the device and send the video information to the processing controller (10) for processing; The monitoring display screen (18) is used to display the operation status of the device photographed by the processing monitoring camera (16).
3. The manufacturing device of a power bus duct according to claim 2, characterized in that: The width of the molding groove (6) matches the width of the joint cover plate (2), and the length of the molding groove (6) matches the length of the joint cover plate (2).
4. The manufacturing device of a power bus duct according to claim 2, characterized in that: The output shaft of the unloading hydraulic cylinder (8) passes through a side wall of the forming groove (6) and extends into the interior of the forming groove (6), and the output shaft of the unloading hydraulic cylinder (8) is transmission-connected to the unloading plate (7).
5. The manufacturing device of a power bus duct according to claim 2, characterized in that: The output shaft of the molding hydraulic cylinder (12) passes through the top of the fixing frame (11) and extends to the bottom side of the top of the fixing frame (11).
6. The manufacturing device of a power bus duct according to claim 2, characterized in that: The forming press plate (13) is drivingly connected to the output shaft of the forming hydraulic cylinder (12), and the input end of the forming hydraulic cylinder (12) is connected to the output end of the processing controller (10).
7. The manufacturing device of a power bus duct according to claim 2, characterized in that: The reinforcement strip (14) is made of aluminum alloy metal material, and the plurality of punched pressure rings (15) correspond one-to-one to the plurality of bolt holes.
8. The device for manufacturing a power bus duct according to claim 2, characterized in that: The processing controller (10) is configured as a single chip microcomputer, and the processing controller (10) is fixedly mounted on a workbench (5).