Replenishment filling machine for pesticide production

Abstract

The utility model relates to the technical field of pesticide filling production equipment, and discloses a replenishment filling machine for pesticide production, which comprises a machine body, a bottle blocking mechanism, a lifting mechanism and a filling mechanism, the bottle blocking mechanism comprises a horizontal mounting frame and two bottle blocking devices, the horizontal mounting frame is mounted on the front side of the machine body, the mounting height of the horizontal mounting frame is adjustable, and each bottle blocking device comprises a cylinder. The lifting device comprises a vertical mounting frame, a sliding seat, a lead screw, a lifting cylinder and a mounting plate, the height of the sliding seat can be adjusted by rotating the lead screw, the lifting cylinder is arranged on the sliding seat, the mounting plate is arranged at the output end of the lifting cylinder, and the lifting cylinder is arranged on the vertical mounting frame. The filling mechanism comprises a filling head; the filling head is mounted on the mounting plate in the vertical direction; the replenishment filling machine for pesticide production can be matched with a conveying line of existing pesticide filling equipment to complete replenishment production of small-batch pesticides, and the problem that the small-batch replenishment production of pesticide production enterprises cannot be compensated for is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of pesticide filling production equipment, and particularly relates to a replenishment filling machine for pesticide production. Background Technique

[0002] At present, most pesticide production enterprises adopt batch production for pesticide filling, that is, according to the sales plan, the quantity demand is put forward, and the enterprise produces in batches according to this quantity. However, in actual operation, in order to avoid product backlog, the production plan is relatively conservative when formulating it, which often results in insufficient quantity of the goods produced in the early batch production, and the need for small-batch replenishment production later. For example, the planned batch production of a certain specification product is 20,000 bottles of pesticides in the early stage, but according to the market situation, 500 bottles need to be replenished and produced later.

[0003] According to the different pesticide production specifications (types and sizes of filling bottles and filling tanks), multiple large pesticide production lines or multiple large pesticide filling machines are generally set up in pesticide production enterprises. These large-scale devices have economies of scale during large-scale production and can maintain a certain profit. However, during small-batch replenishment production, the energy consumption of large-scale devices and the costs of debugging and cleaning, etc., are relatively high, and there may even be a situation where losses occur as soon as the machine is started. Therefore, pesticide production enterprises urgently need a replenishment filling machine that can match their production specifications for small-batch production. Content of the Utility Model

[0004] The purpose of the utility model is to provide a replenishment filling machine for pesticide production, which can adapt to the conveyor line of the existing pesticide filling equipment to complete the replenishment production of small-batch pesticides, can effectively reduce the energy consumption and costs of debugging, cleaning, etc. for direct replenishment production using large-scale devices, and solves the pain point that small-batch replenishment production in pesticide enterprises is not worth the loss.

[0005] The purpose of the utility model is achieved through the following technical solutions:

[0006] A replenishment filling machine for pesticide production, comprising a machine body, a bottle blocking mechanism, a lifting mechanism and a filling mechanism; the bottle blocking mechanism includes a horizontal mounting frame and two bottle blocking devices, the horizontal mounting frame is installed on the front side of the machine body, the installation height of the horizontal mounting frame on the machine body is adjustable, the bottle blocking device includes a cylinder and a blocking rod, the blocking rod is fixedly connected to the telescopic end of the cylinder, the two cylinders are arranged side by side on the horizontal mounting frame, and the cylinder can slide horizontally on the horizontal mounting frame for adjustment; the lifting mechanism includes a vertical mounting seat, a sliding seat, a lead screw, a lifting cylinder and a mounting plate, the vertical mounting seat is installed on the front side of the machine body and above the horizontal mounting frame, the sliding seat is slidably connected to the vertical mounting seat, the lead screw is rotatably connected to the vertical mounting seat, the sliding seat is threadedly connected to the lead screw, the lifting cylinder is fixedly installed vertically on the sliding seat, and the mounting plate is fixedly connected to the telescopic end of the lifting cylinder; the filling mechanism includes a filling head, and the filling head is installed vertically on the mounting plate.

[0007] Specifically, it further includes a medicine box, the filling mechanism includes a rotor pump and a servo motor, the liquid suction end and the liquid discharge end of the rotor pump are respectively communicated with the medicine box and the filling head, and the servo motor is used to drive the rotor pump to rotate.

[0008] Furthermore, there are several filling mechanisms, several filling heads are arranged side by side on the mounting plate, and the distance between adjacent filling heads is adjustable.

[0009] Specifically, a chute is opened horizontally on the mounting plate, and several filling heads are installed in the chute.

[0010] Specifically, the mounting plate is slidably connected to the vertical mounting seat up and down.

[0011] Specifically, a long hole is arranged vertically on the horizontal mounting frame, the horizontal mounting frame is connected to the machine body by bolts, and the bolts are arranged in the long hole.

[0012] Furthermore, the machine body further includes a liquid receiving tray, and the liquid receiving tray is arranged below the horizontal mounting frame.

[0013] Furthermore, several universal wheels are arranged at the bottom end of the machine body.

[0014] Furthermore, several support feet are arranged at the bottom end of the machine body, the support feet include a backing plate and a screw rod, one end of the screw rod is connected to the backing plate, and the other end of the screw rod is threadedly connected to the machine body.

[0015] The beneficial effects of the present utility model are:

[0016] The replenishment filling machine for pesticide production includes a machine body, a bottle blocking mechanism, a lifting mechanism, and a filling mechanism. When in use, it is arranged on one side of the conveyor line of the existing large-scale pesticide filling equipment. The bottle blocking mechanism includes a horizontal mounting frame and two bottle blocking devices. The horizontal mounting frame is installed on the front side of the machine body. The bottle blocking device includes a cylinder and a blocking rod. The blocking rod is fixedly connected to the telescopic end of the cylinder. The two cylinders are arranged side by side on the horizontal mounting frame. According to the production rhythm, the empty bottles on the conveyor line can be blocked or released by the telescopic control of the two blocking rods, and the empty bottles to be filled can be clamped and positioned. The filling mechanism includes a filling head. The lifting mechanism includes a lifting cylinder and a mounting plate. The filling head is installed on the mounting plate. The lifting cylinder can drive the mounting plate to lift and then drive the filling head to lift, so that the bottom end of the filling head descends into the packaging bottle mouth or rises away from the packaging bottle mouth during filling. Thus, the replenishment filling machine for pesticide production can replace the filling device in the existing large-scale equipment to complete the replenishment filling of small-batch pesticide products, effectively reducing the energy consumption and costs such as debugging and cleaning generated by the form of directly using large-scale equipment for replenishment production, and solving the pain point that it is not worth the loss for pesticide enterprises to produce in small batches for replenishment.

[0017] The installation height of the horizontal mounting frame on the machine body can be adjusted according to the height of the conveyor line of the existing large-scale equipment and the height of the filling bottle; the two cylinders can slide horizontally on the horizontal mounting frame to adjust the distance between the two blocking rods to match the filling requirements of packaging bottles with different diameters; the lifting mechanism includes a vertical mounting seat, a sliding seat, and a lead screw. The vertical mounting seat is installed on the front side of the machine body and above the horizontal mounting frame. The sliding seat is connected to the vertical mounting seat in a vertically slidable manner. The lead screw is rotatably connected to the vertical mounting seat. The sliding seat is threadedly connected to the lead screw. Rotating the lead screw can adjust the height of the sliding seat to adjust the initial position of the lifting cylinder, so as to match the filling requirements of packaging bottles with different heights. It can be seen that the replenishment filling machine for pesticide production can be debugged to adapt to the conveyor line of the existing large-scale filling equipment, and has a relatively wide range of applications. Description of the Drawings

[0018] Figure 1 It is a schematic diagram of the overall structure of a replenishment filling machine for pesticide production according to the present utility model;

[0019] Figure 2 It is a schematic diagram of the internal structure of the machine body in a replenishment filling machine for pesticide production according to the present utility model;

[0020] Figure 3 It is a schematic diagram of the bottle blocking mechanism and the lifting mechanism on the front side of the machine body in a replenishment filling machine for pesticide production according to the present utility model;

[0021] Figure 4 It is a schematic diagram of the structure at the bottom of the machine body in a replenishment filling machine for pesticide production according to the present utility model;

[0022] In the figure, 1 - body, 11 - liquid receiving tray, 12 - universal wheel, 13 - backing plate, 14 - screw rod, 2 - bottle blocking mechanism, 21 - horizontal mounting frame, 22 - cylinder, 23 - blocking rod, 24 - long hole, 3 - lifting mechanism, 31 - vertical mounting seat, 32 - sliding seat, 33 - lead screw, 34 - lifting cylinder, 35 - mounting plate, 36 - chute, 4 - filling head. Detailed implementation mode

[0023] The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings, but the protection scope of the present invention is not limited to the following.

[0024] As Figures 1 to 4 shown, a replenishment filling machine for pesticide production includes a body 1, a bottle blocking mechanism 2, a lifting mechanism 3 and a filling mechanism.

[0025] As Figure 3 shown, the bottle blocking mechanism 2 includes a horizontal mounting frame 21 and two bottle blocking devices. The horizontal mounting frame 21 is installed on the front side of the body 1, and the installation height of the horizontal mounting frame 21 on the body 1 is adjustable; specifically, a long hole 24 is arranged vertically on the horizontal mounting frame 21, and the horizontal mounting frame 21 is connected to the body 1 by bolts, and the bolts are arranged in the long hole 24. Loosen the bolts to make the long hole 24 slide up and down outside the bolts to adjust the height of the horizontal mounting frame 21, and then tighten the bolts to fix the horizontal mounting frame 21 to the body 1. The bottle blocking device includes a cylinder 22 and a blocking rod 23. The blocking rod 23 is fixedly connected to the telescopic end of the cylinder 21. The cylinder 21 can drive the blocking rod 23 to extend outwards or retract inwards. The two cylinders 22 are arranged side by side on the horizontal mounting frame 21, and the cylinder 22 can slide and adjust along the horizontal direction on the horizontal mounting frame 21; specifically, the horizontal mounting frame 21 includes two parallel first guide rods, and the cylinder 22 is slidably and adaptively installed on the two first guide rods. Thus, the installation position of the cylinder 22 can be slidably adjusted, and further the positions of the two blocking rods 23 and the distance between the two blocking rods 23 can be adjusted. After the adjustment is completed, the cylinder 22 is fixed to the horizontal mounting frame 21 by a set screw.

[0026] As Figure 3As shown in the figure, the lifting mechanism 3 includes a vertical mounting base 31, a sliding seat 32, a lead screw 33, a lifting cylinder 34, and a mounting plate 35. The vertical mounting base 31 is installed on the front side of the machine body 1 and above the horizontal mounting frame 21. The sliding seat 32 is slidably connected to the vertical mounting base 31. The lead screw 33 is rotatably connected to the vertical mounting base 31. The sliding seat 32 is threadedly connected to the lead screw 33, forming a lead screw-nut mechanism here. Rotating the lead screw 33 can drive the sliding seat 32 to slide up and down, thereby adjusting the mounting height of the sliding seat 32. The lifting cylinder 34 is vertically fixedly installed on the sliding seat 32, and the mounting plate 35 is fixedly connected to the telescopic end of the lifting cylinder 34. The lifting cylinder 34 can drive the mounting plate 35 to lift and lower. Specifically, during implementation, the mounting plate 35 is also slidably connected to the vertical mounting base 31, thereby limiting the lifting movement of the mounting plate 35 and ensuring the accuracy and stability of its lifting movement.

[0027] As Figure 2 , Figure 3 shown in the figure, the filling mechanism includes a filling head 4, and the filling head 4 is vertically installed on the mounting plate. Specifically, during implementation, this replenishment filling machine for pesticide production further includes a medicine box 5, and the filling mechanism further includes a rotor pump 6 and a servo motor 7. The medicine box 5, the rotor pump 6, and the servo motor 7 are all arranged inside the machine body 1. The liquid suction end and the liquid discharge end of the rotor pump 6 are respectively communicated with the medicine box 5 and the filling head 4. The servo motor 7 is used to drive the rotor pump 6 to rotate, so as to quantitatively pump the liquid medicine in the medicine box 5 into the filling head 4 according to the control instruction, and finally discharge the liquid medicine from the bottom of the filling head 4.

[0028] This replenishment filling machine for pesticide production can be connected to the conveyor line of existing large production lines or production equipment in pesticide production enterprises for small-batch replenishment filling. Specifically, during use, move this replenishment filling machine to the empty bottle conveying position above the conveyor line of the existing large equipment, adjust the mounting height of the horizontal mounting frame 21 according to the height of the existing conveyor line and the height of the packaging bottle, adjust the distance between the two cylinders 22 according to the size of the packaging bottle, and rotate the lead screw 33 to adjust the height of the mounting plate 35 according to the height of the packaging bottle. Then production can start. The entire production process is as follows:

[0029] S1. Start the bottle sorting machine and the conveyor line of the existing equipment, and the empty bottles are conveyed forward in a straight line on the conveyor line;

[0030] S2. The piston rod of the cylinder 22 located in front of the conveying direction of the conveyor line extends to drive the stop rod 23 on this cylinder 22 to extend above the conveyor line, blocking the empty bottles at this place. As the conveyor line runs, the empty bottles on the conveyor line can be sequentially abutted;

[0031] S3. The piston rod of the cylinder 22 located behind the conveying direction of the conveyor line extends, driving the stop bar 23 on the cylinder 22 to extend above the conveyor line. Since the position has been adjusted previously, the two stop bars 23 can clamp the empty bottles to be filled for positioning, and at the same time, the stop bar 23 located behind the conveying direction of the conveyor line blocks the remaining empty bottles.

[0032] S4. The lifting cylinder 34 drives the mounting plate 35 to descend, so that the bottom end of the filling head 4 extends into the mouth position of the empty bottle to be filled.

[0033] S5. The servo motor 7 drives the rotor pump 6 to rotate according to the control instruction to complete quantitative filling.

[0034] S6. The lifting cylinder 34 drives the mounting plate 35 to rise, so that the bottom end of the filling head 4 is far away from the mouth position of the filled packaging bottle.

[0035] S7. The piston rod of the cylinder 22 located in front of the conveying direction of the conveyor line drives the stop bar 23 on the cylinder 22 to retract, so that the filled packaging bottle is conveyed forward along with the conveyor line. Then, the cylinder 22 drives the stop bar 23 to extend above the conveyor line.

[0036] S8. The piston rod of the cylinder 22 located behind the conveying direction of the conveyor line drives the stop bar 23 on the cylinder 22 to retract, and the conveyor line drives the empty bottle to move to another stop bar 23 in the front.

[0037] S9. Repeat steps S3 to S8 to complete the small-batch pesticide filling production.

[0038] As can be seen from the above, the positions of the bottle blocking mechanism 2 and the lifting mechanism 3 in this replenishment filling machine for pesticide production can be adjusted, and can be matched and connected to the conveyor lines of various existing equipment in pesticide production enterprises for small-batch replenishment production. During the production process, the filling parts of the existing large equipment do not operate, which can effectively reduce the energy consumption and costs such as debugging and cleaning of the large equipment, and solve the pain point that small-batch replenishment production in pesticide enterprises is not worth the loss.

[0039] Furthermore, there are several filling mechanisms above (in the illustrated embodiment, 2 filling mechanisms are provided). Several filling heads 4 are arranged side by side on the mounting plate 35 to improve production efficiency by simultaneous filling. The distance between adjacent filling heads 4 is adjustable to be able to match the filling of packaging bottles with different diameters through adjustment. Specifically, during implementation, as Figure 3 shown, a chute 36 is opened horizontally on the mounting plate 35. Several filling heads 4 are installed in the chute 36, and the distance between the filling heads 4 can be adjusted by sliding. A nut is threadedly connected to the filling head 4, and after the adjustment is completed, tightening the nut can fix the filling head 4 on the mounting plate 35.

[0040] Furthermore, as Figure 4As shown, the machine body 1 further includes a liquid receiving tray 11. The liquid receiving tray 11 is arranged below the horizontal mounting frame 21 and is used to receive and collect the liquid medicine that may leak during filling.

[0041] Furthermore, a plurality of universal wheels 12 are arranged at the bottom end of the machine body 1 to facilitate the movement of the entire device.

[0042] Furthermore, a plurality of support feet are also arranged at the bottom end of the machine body 1. The support feet include a backing plate 13 and a screw 14. One end of the screw 14 is connected to the backing plate 13, and the other end of the screw 14 is threadedly connected to the machine body 1. Screwing the screw 14 towards the machine body 1 can drive the backing plate 13 to rise. At this time, the entire device is supported by a plurality of universal wheels 12 and can be conveniently moved to the position of the conveyor line of the existing equipment; screwing out each screw 14 to make the backing plate 13 contact the ground can make the entire device supported by a plurality of support feet to ensure its stability during operation. During implementation, the support feet are arranged at the four corners of the bottom of the machine body 1, and the entire device can be leveled by adjusting each screw 14 respectively.

[0043] The above are only the preferred embodiments of the present invention. It should be understood that the present invention is not limited to the form disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be changed within the scope of the concept described herein through the above teachings or the technology or knowledge in related fields. Any changes and modifications made by those skilled in the art without departing from the spirit and scope of the present invention shall fall within the protection scope of the appended claims of the present invention.

Claims

1. A replenishment filling machine for pesticide production, characterized in that: It includes a machine body, a bottle blocking mechanism, a lifting mechanism and a filling mechanism; The bottle blocking mechanism comprises a horizontal mounting frame and two bottle blocking devices, wherein the horizontal mounting frame is mounted on the front side of the machine body, and the mounting height of the horizontal mounting frame on the machine body is adjustable; the bottle blocking device comprises a cylinder and a blocking rod, wherein the blocking rod is fixedly connected to the telescopic end of the cylinder, and the two cylinders are arranged side by side on the horizontal mounting frame, and the cylinders can be slidably adjusted in the horizontal direction on the horizontal mounting frame; The lifting mechanism comprises a vertical mounting seat, a slide seat, a screw rod, a lifting cylinder and a mounting plate, wherein the vertical mounting seat is mounted on the front side of the machine body and is located above the horizontal mounting frame, the slide seat is connected to the vertical mounting seat so as to be slidable up and down, the screw rod is rotatably connected to the vertical mounting seat, the slide seat is threadedly connected to the screw rod, the lifting cylinder is fixedly mounted on the slide seat in a vertical direction, and the mounting plate is fixedly connected to the telescopic end of the lifting cylinder; The filling mechanism comprises a filling head, and the filling head is vertically mounted on the mounting plate.

2. A replenishment filling machine for pesticide production according to claim 1, characterized in that: It also includes a medicine box, and the filling mechanism includes a rotor pump and a servo motor. The liquid suction end and liquid discharge end of the rotor pump are respectively connected to the medicine box and the filling head, and the servo motor is used to drive the rotor pump to rotate.

3. A replenishment filling machine for pesticide production according to claim 2, characterized in that: There are a plurality of filling mechanisms, and a plurality of filling heads are arranged side by side on the mounting plate, and the distance between adjacent filling heads is adjustable.

4. A replenishment filling machine for pesticide production according to claim 3, characterized in that: A slide groove is provided on the installation plate in the horizontal direction, and a plurality of the filling heads are installed in the slide groove.

5. A replenishment filling machine for pesticide production according to claim 1, characterized in that: The mounting plate is connected to the vertical mounting seat so as to be slidable up and down.

6. A replenishment filling machine for pesticide production according to claim 1, characterized in that: The horizontal mounting frame is provided with a long hole along the vertical direction. The horizontal mounting frame is connected to the machine body through bolts, and the bolts are arranged in the long hole.

7. A replenishment filling machine for pesticide production according to claim 1, characterized in that: The machine body further comprises a liquid receiving tray, and the liquid receiving tray is arranged below the horizontal mounting frame.

8. A replenishment filling machine for pesticide production according to claim 1, characterized in that: A plurality of universal wheels are arranged at the bottom end of the machine body.

9. A replenishment filling machine for pesticide production according to claim 8, characterized in that: A plurality of supporting feet are arranged at the bottom end of the machine body. The supporting feet include a pad and a screw rod. One end of the screw rod is connected to the pad, and the other end of the screw rod is threadedly connected to the machine body.

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