Galvanizing weight measuring device

Abstract

The utility model discloses a galvanized weight measuring device which comprises a base, a placing groove used for placing galvanized metal is formed in the center of the top of the base, and a fixing assembly used for improving accuracy and stability when the galvanized metal is measured is arranged in the placing groove. Four sets of symmetrical clamping grooves are formed in the two ends of an opening in the top of the containing groove, clamping blocks are connected into the clamping grooves in a clamped mode, the clamping grooves are matched with the clamping blocks, a containing groove is formed in the inner side of the top of the fixing plate, a top plate is connected into the containing groove in a clamped mode, and a galvanization measuring instrument used for measuring the weight of galvanized metal is arranged below the center of the bottom of the top plate. And a detection head is mounted at the bottom of the galvanization measuring instrument. The clamping groove, the clamping block, the fixing plate, the placement groove, the top plate and other parts are arranged to be used in cooperation, so that the galvanizing measuring instrument on the top plate can be conveniently disassembled, overhauled and replaced, weight measurement before and after galvanizing is also facilitated, and subsequent cost calculation is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of galvanized weight measurement, and specifically relates to a galvanized weight measurement device. Background Art

[0002] Galvanizing refers to a surface treatment technology of plating a layer of zinc on the surface of metals, alloys or other materials for purposes such as aesthetics and rust prevention. The main method used is hot-dip galvanizing. Zinc is easily soluble in acids and can also dissolve in alkalis, so it is called an amphoteric metal. Zinc hardly changes in dry air. In humid air, a dense basic zinc carbonate film will form on the surface of zinc. In an atmosphere containing sulfur dioxide, hydrogen sulfide and a marine atmosphere, the corrosion resistance of zinc is poor. Especially in an atmosphere with high temperature, high humidity and organic acids, the zinc coating is extremely easy to be corroded. The standard electrode potential of zinc is -0.76V. For the steel matrix, the zinc coating belongs to anodic coating, which is mainly used to prevent the corrosion of steel. The quality of its protective performance is greatly related to the coating thickness. After the zinc coating is passivated, dyed or coated with a light-protecting agent, its protective and decorative properties can be significantly improved. And the metal after galvanizing needs to be weighed to obtain the data of the weight of the galvanized metal.

[0003] After retrieval, in the prior art, the Chinese patent application number: CN202222196126.3, discloses a zinc layer weight detection device for a steel wire production line. The utility model: includes a laser diameter measuring instrument. Guide assemblies are arranged on both the front and rear sides of the laser diameter measuring instrument. A driving structure is arranged on the front guide assembly. A limiting assembly is arranged in front of the front guide assembly. The guide assembly includes two fixing plates. The two fixing plates are fixed on the side wall of the laser diameter measuring instrument. Connecting disks are fixed on both of the two fixing plates. A guide wheel is rotatably connected between the two connecting disks through a rotating shaft. The whole detection device has a reasonable structure, ingenious concept and flexible use. It can effectively detect the diameter of the zinc layer on the surface of the steel wire, compare the diameters of the ungalvanized and galvanized steel wires, calculate the zinc layer mass by using the zinc layer density. At the same time, the device will clean the surface of the galvanized steel wire before detection, improving the measurement accuracy, and has strong practicability and market application prospects.

[0004] However, the prior art and this device still have the following defects:

[0005] The existing measuring devices are not convenient for disassembly, maintenance and replacement. Moreover, they are also likely to reduce the stability and accuracy of the workpiece during measurement. Content of the Utility Model

[0006] The purpose of the present utility model is to provide a galvanized weight measuring device. By using components such as a clamping groove, a clamping block, a fixing plate, a placement groove, and a top plate in cooperation, it is convenient to disassemble, repair, and replace the galvanized measuring instrument on the top plate, and it is also convenient to install it; to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above object, the present utility model provides the following technical solutions:

[0008] A galvanized weight measuring device, including a base. A placement groove for placing galvanized metal is opened at the center of the top of the base, and a fixing component for improving the accuracy and stability during the measurement of galvanized metal is provided inside the placement groove;

[0009] Among them, four groups of symmetrically arranged clamping grooves are opened at both ends of the top opening of the placement groove, and a clamping block is clamped inside the clamping groove. The top of the clamping block is fixedly connected with a fixing plate. The clamping groove and the clamping block are adapted to each other. An accommodation groove is opened inside the inner side of the top of the fixing plate, and a top plate is clamped inside the accommodation groove. Below the center of the bottom of the top plate, there is a galvanized measuring instrument for measuring the weight of galvanized metal, and a detection head is installed at the bottom of the galvanized measuring instrument.

[0010] Preferably, the fixing component includes a double-shaft clamping cylinder, a clamping plate, and a rubber protection pad. The double-shaft clamping cylinder is fixedly installed on both sides of the base, and the output end of the double-shaft clamping cylinder penetrating into the placement groove is fixedly connected with a clamping plate, and a rubber protection pad is adhesively bonded to the inner side of the clamping plate.

[0011] Preferably, a lifting cylinder is fixedly installed at the center of the top of the top plate, and the output end of the lifting cylinder penetrating the top plate is fixedly connected with a mounting plate.

[0012] Preferably, L-shaped support seats for placing the galvanized measuring instrument are installed at both ends of the bottom of the mounting plate, and the galvanized measuring instrument is clamped inside the inner side of the L-shaped support seat.

[0013] Preferably, a fixing seat is fixedly installed at one end of the top of the base, and a display for displaying the weight and thickness of the measured galvanized metal is installed on the top of the fixing seat.

[0014] Preferably, the display is electrically connected to the galvanized measuring instrument through a wire.

[0015] Preferably, clamping seats are fixedly installed at both ends of the lower inner side of the fixing plate, and an electric telescopic plate is clamped inside the inner side of the clamping seat.

[0016] Preferably, an air pump for cleaning zinc ash and zinc slag on the surface of the galvanized metal is fixedly installed at the top of the telescopic end of the electric telescopic plate.

[0017] Preferably, the output end of the air pump is fixedly connected with a connecting pipe, and an air outlet head is threadedly connected to the bottom of the connecting pipe.

[0018] Preferably, the inner side of the rubber protection pad fits and clamps the side surface of the galvanized metal.

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0020] By using components such as a clamping groove, a clamping block, a fixing plate, a placement groove, and a top plate in cooperation, the present utility model facilitates the disassembly, maintenance, and replacement of the galvanized measuring instrument on the top plate. Moreover, it is also convenient for weight measurement before galvanizing and after galvanizing, which is conducive to subsequent cost calculation.

[0021] By using components such as a base, a placement groove, a double-shaft clamping cylinder, a clamping plate, and a rubber protection pad in cooperation, the present utility model facilitates the clamping and fixing of the galvanized metal to improve its stability during weight measurement. Moreover, by providing a rubber protection pad, it is convenient to protect the surface of the galvanized metal during clamping and fixing, reducing wear on the surface of the galvanized metal. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0023] Figure 2 is a schematic diagram of the exploded and separated structure of a part of the overall of the present utility model;

[0024] Figure 3 is a schematic top view of the base of the present utility model;

[0025] Figure 4 is a schematic diagram of the separated structure of the fixing plate and the electric telescopic plate of the present utility model.

[0026] In the figure: 1, base; 2, placement groove; 3, double-shaft clamping cylinder; 4, clamping plate; 5, rubber protection pad; 6, clamping groove; 7, clamping block; 8, fixing plate; 9, placement groove; 10, top plate; 11, lifting cylinder; 12, mounting plate; 13, L-shaped support seat; 14, galvanized measuring instrument; 15, detection head; 16, fixed seat; 17, display; 18, card seat; 19, electric telescopic plate; 20, air pump; 21, connecting pipe; 22, air outlet head. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] Next, in combination with the accompanying drawings in the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] Please refer to Figures 1 to 4 , the present utility model provides a technical solution:

[0029] The galvanized weight measuring device includes a base 1. A placement groove 2 for placing galvanized metal is provided at the center of the top of the base 1, and a fixing component for improving accuracy and stability during the measurement of the galvanized metal is provided inside the placement groove 2; the fixing component includes a double-axis clamping cylinder 3, a clamping plate 4 and a rubber protection pad 5. The double-axis clamping cylinder 3 is fixedly installed on both sides of the base 1, and the output end of the double-axis clamping cylinder 3 penetrating into the placement groove 2 is fixedly connected to the clamping plate 4. A rubber protection pad 5 is adhesively bonded to the inner side of the clamping plate 4, and the inner side of the rubber protection pad 5 fits and clamps the side surface of the galvanized metal.

[0030] In this utility model, by setting components such as the base 1, the placement groove 2, the double-axis clamping cylinder 3, the clamping plate 4 and the rubber protection pad 5 to cooperate with each other, it is convenient to clamp and fix the galvanized metal, so as to improve its stability during weight measurement. And, by setting the rubber protection pad 5, it is convenient to protect the surface of the galvanized metal when clamping and fixing it, and reduce the wear on the surface of the galvanized metal.

[0031] First, put the galvanized metal to be measured in weight into the placement groove 2. Then, by starting the double-axis clamping cylinder 3, its output end drives the clamping plate 4 to move left and right in the placement groove 2 for adjustment, so that the clamping plate 4 clamps and fixes the galvanized metal. At the same time, the rubber wave protection pad provided on the inner side of the clamping plate 4 plays a role in protecting the surface of the clamped and fixed galvanized metal.

[0032] Among them, four groups of symmetrically arranged clamping grooves 6 are provided at both ends of the top opening of the placement groove 2, and a clamping block 7 is clamped inside the clamping groove 6. A fixing plate 8 is fixedly connected to the top of the clamping block 7. The clamping groove 6 and the clamping block 7 are adapted to each other. An installation groove 9 is provided inside the top of the fixing plate 8, and a top plate 10 is clamped inside the installation groove 9. A galvanized measuring instrument 14 for measuring the weight of the galvanized metal is provided below the center of the bottom of the top plate 10, and a detection head 15 is installed at the bottom of the galvanized measuring instrument 14.

[0033] In this utility model, by setting components such as the clamping groove 6, the clamping block 7, the fixing plate 8, the installation groove 9 and the top plate 10 to cooperate with each other, it is convenient to disassemble, repair and replace the galvanized measuring instrument 14 on the top plate 10, and it is also convenient to install it.

[0034] By taking the top plate 10 by hand and moving it upward, the mounting plates at both ends of the top plate 10 can be removed from the mounting grooves 9 provided inside the top of the fixed plate 8, so as to facilitate the detachment of the top plate 10 from the fixed plate 8, and further facilitate the disassembly, inspection and replacement of the galvanizing gauge 14 on the bottom of the top plate 10. However, by taking the fixed plate 8 by hand and moving the clamping block 7 on its bottom out of the corresponding clamping groove 6 opened on the base 1, the fixed plate 8 can be disassembled from the base 1, and the reverse operation can be used for its installation.

[0035] A lifting cylinder 11 is fixedly installed at the center of the top of the top plate 10, so as to facilitate driving the galvanizing gauge 14 on the mounting plate 12 to move up and down; and the output end of the lifting cylinder 11 passing through the top plate 10 is fixedly connected to the mounting plate 12, so as to facilitate the fixed support of the L-shaped support plate; L-shaped support seats 13 for placing the galvanizing gauge 14 are installed at both ends of the bottom of the mounting plate 12, so as to facilitate clamping and fixing the galvanizing gauge 14; the galvanizing gauge 14 is clamped inside the L-shaped support seat 13. The galvanizing gauge 14 is an instrument for measuring the thickness and weight of the galvanized layer on the metal surface. These devices are crucial for ensuring galvanizing quality, meeting product standards and customer requirements.

[0036] A fixed seat 16 is fixedly installed at one end of the top of the base 1, so as to facilitate the support and fixation of the display 17; and a display 17 for displaying the measured weight and thickness of the galvanized metal is installed on the top of the fixed seat 16, and the display 17 is electrically connected to the galvanizing gauge 14 through a wire.

[0037] By starting the lifting cylinder 11, its output end drives the galvanizing gauge 14 on the bottom of the mounting plate 12, so that the detection head 15 on the galvanizing gauge 14 fits on the surface of the galvanized metal placed inside the placement groove 2, and its thickness and weight are measured, so as to facilitate the feedback of the measured data to the display 17 for the recorder to record.

[0038] Clamping seats 18 are fixedly installed at both ends of the lower part inside the fixed plate 8, so as to facilitate clamping and fixing the electric telescopic plate 19, and also facilitate its disassembly and installation; the electric telescopic plate 19 is clamped inside the clamping seat 18, and an air pump 20 for cleaning zinc ash and zinc slag on the surface of the galvanized metal is fixedly installed at the top of the telescopic end of the electric telescopic plate 19. The output end of the air pump 20 is fixedly connected to a connecting pipe 21, and an air outlet head 22 is threadedly connected to the bottom of the connecting pipe 21.

[0039] Before measuring the weight of the galvanized metal, start the electric telescopic plate 19 to drive the air pump 20 on its telescopic end to move close to the surface of the galvanized metal in the placement groove 2. Then, stop. Let the air pump 20 generate gas, which is discharged through the air outlet head 22 on the connecting pipe 21 to contact the surface of the galvanized metal, so as to facilitate the cleaning of the zinc ash and zinc slag on its surface, in order to improve the measurement accuracy of the galvanized measuring instrument 14.

[0040] During specific use, first, place the galvanized metal to be measured in the placement groove 2. Then, start the double-shaft clamping cylinder 3 to drive the clamping plate 4 to move left and right in the placement groove 2 through its output end, so as to clamp and fix the galvanized metal with the clamping plate 4. At the same time, the rubber wave protection pad provided on the inner side of the clamping plate 4 plays a role in protecting the surface of the clamped and fixed galvanized metal.

[0041] Then, before measuring the weight of the galvanized metal, start the electric telescopic plate 19 to drive the air pump 20 on its telescopic end to move close to the surface of the galvanized metal in the placement groove 2. Stop. Let the air pump 20 generate gas, which is discharged through the air outlet head 22 on the connecting pipe 21 to contact the surface of the galvanized metal, so as to facilitate the cleaning of the zinc ash and zinc slag on its surface, in order to improve the measurement accuracy of the galvanized measuring instrument 14.

[0042] Start the lifting cylinder 11 to drive the galvanized measuring instrument 14 at the bottom of the mounting plate 12 through its output end, so that the detection head 15 on the galvanized measuring instrument 14 fits the surface of the galvanized metal placed inside the placement groove 2 to measure its thickness and weight, thus facilitating the measurement data to be fed back to the display 17 for the recorder to record; after recording, reset.

[0043] Moreover, when the measuring device needs to be disassembled, hold the top plate 10 by hand and move it upward, so that the mounting plates at both ends of the top plate 10 are removed from the mounting grooves 9 provided on the inner side of the top of the fixing plate 8, thus facilitating the detachment of the top plate 10 from the fixing plate 8, and further facilitating the disassembly, inspection and replacement of the galvanized measuring instrument 14 on the bottom of the top plate 10. However, then hold the fixing plate 8 by hand and move the block 7 at its bottom out of the corresponding slot 6 opened on the base 1, so as to disassemble the fixing plate 8 from the base 1, and the reverse operation can be used for its installation.

[0044] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A galvanized weight measuring device, comprising a base (1), characterized in that: A placement groove (2) for placing galvanized metal is provided at the top center of the base (1), and a fixing component for improving accuracy and stability when measuring the galvanized metal is provided inside the placement groove (2); Wherein, four groups of symmetrical card slots (6) are provided at both ends of the top opening of the placement slot (2), and a card block (7) is clamped inside the card slot (6), and a fixing plate (8) is fixedly connected to the top of the card block (7), and the card slot (6) and the card block (7) are adapted to each other, and a placement slot (9) is provided on the inner side of the top of the fixing plate (8), and a top plate (10) is clamped inside the placement slot (9), and a galvanizing meter (14) for measuring the weight of galvanized metal is provided below the bottom center of the top plate (10), and a detection head (15) is installed at the bottom of the galvanizing meter (14).

2. The galvanizing weight measuring device according to claim 1, characterized in that: The fixing assembly comprises a double-axis clamping cylinder (3), a clamping plate (4) and a rubber protective pad (5); the double-axis clamping cylinder (3) is fixedly mounted on both sides of the base (1); the output end of the double-axis clamping cylinder (3) extending through the placement groove (2) is fixedly connected to the clamping plate (4); and the inner side of the clamping plate (4) is bonded with the rubber protective pad (5) by glue.

3. The galvanizing weight measuring device according to claim 1, characterized in that: A lifting cylinder (11) is fixedly mounted at the top center of the top plate (10), and a mounting plate (12) is fixedly connected to the output end of the lifting cylinder (11) that passes through the top plate (10).

4. The galvanizing weight measuring device according to claim 3 is characterized in that: L-shaped support seats (13) for accommodating a galvanizing meter (14) are installed at both ends of the bottom of the installation plate (12), and the galvanizing meter (14) is clamped on the inner side of the L-shaped support seat (13).

5. The galvanizing weight measuring device according to claim 1, characterized in that: A fixing seat (16) is fixedly mounted on one end of the top of the base (1), and a display (17) for displaying the measured weight and thickness of the galvanized metal is mounted on the top of the fixing seat (16).

6. The galvanizing weight measuring device according to claim 5, characterized in that: The display (17) is electrically connected to the galvanizing measuring instrument (14) via a wire.

7. The galvanizing weight measuring device according to claim 1, characterized in that: The two ends of the inner lower side of the fixed plate (8) are fixedly mounted with a holder (18), and the inner side of the holder (18) is clamped with an electric telescopic plate (19).

8. The galvanizing weight measuring device according to claim 7, characterized in that: An air pump (20) for cleaning zinc ash and zinc slag from the surface of galvanized metal is fixedly installed on the top of the telescopic end of the electric telescopic plate (19).

9. The galvanizing weight measuring device according to claim 8, characterized in that: The output end of the air pump (20) is fixedly connected to a connecting pipe (21), and the bottom of the connecting pipe (21) is threadedly connected to an air outlet head (22).

10. The galvanizing weight measuring device according to claim 2, characterized in that: The inner side of the rubber protective pad (5) fits tightly against the side of the galvanized metal.

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