Compound tool
By designing composite tools, using the knife arm and adjustable lower tool mount, the upper and lower tools can simultaneously process both end faces of the brake disc, solving the problems of low efficiency and poor quality of traditional tools, and achieving efficient and precise machining effects.
Patent Information
- Application Number
- CN202421604261.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-08
AI Technical Summary
When processing the brake disc, traditional single-pole tools require multiple tool retraction and tool change, resulting in low processing efficiency and poor product quality, especially in ensuring parallelism of the upper and lower end surfaces.
A composite tool is designed, including a knife arm and an adjustable lower tool mount, allowing the upper tool and the lower tool to simultaneously process both end faces of the brake disc without the need for retracting and changing the tool, and the position of the lower tool mount is adjustable to accommodate workpieces of different thicknesses.
It improves processing efficiency, reduces the number of tool changes, ensures the parallelism of the upper and lower end surfaces, thereby improving product quality and expanding the scope of processing application.
Smart Images

Figure CN222890891U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing equipment, in particular to a composite tool. Background Art
[0002] The brake disc is a very important component in the braking system. The rotating brake disc and brake pad rub against each other to generate braking force, which plays a role in slowing down or stopping the car. Therefore, the quality of the brake disc is directly related to the life safety of the car owner.
[0003] In the process of machining brake discs, traditional machining tools use single-position tool arms and tool rods for machining. When performing different processes, the tool needs to be retracted to a safe point, and the next process is carried out after the tool is changed. This results in the traditional single-position tool needing to retract and change the tool multiple times to complete the machining process, which increases the number of tool changes and reduces work efficiency. Moreover, when machining the two end faces of the brake disc, due to the tool changing process, the parallelism of the upper and lower end faces cannot be guaranteed, which in turn affects the product quality. Utility Model Content
[0004] In view of this, the technical problem to be solved by the utility model is: to provide a composite tool that can process both end faces of a workpiece simultaneously, with an adjustable processing interval and a wide range of applications, thereby improving processing efficiency and product quality.
[0005] In order to solve the above technical problems, the technical solution of the utility model is:
[0006] Composite tool, including:
[0007] A knife arm, one side of which is provided with an upper knife mounting seat, on which an upper knife arranged in a horizontal direction is mounted;
[0008] A lower knife mounting seat is installed at the bottom of the knife arm, and the lower knife mounting seat can move vertically away from or close to one side of the upper knife mounting seat. A lower knife mounted on the lower knife mounting seat is installed along the horizontal direction. The lower knife and the upper knife are arranged opposite to each other vertically, and there is a distance between the lower knife and the upper knife to form a processing space.
[0009] Preferably, the knife arm comprises a connecting portion and a mounting portion, the mounting portion is located below the connecting portion, and the mounting portion is arranged on the other side of the knife arm corresponding to the upper knife mounting seat;
[0010] The lower knife mounting seat is installed at the bottom of the mounting portion.
[0011] Preferably, the lower knife mounting seat is fixedly connected to the knife arm via an adjustable connecting block, and the adjustable connecting block is adjustable in vertical position.
[0012] Preferably, a scale is vertically arranged on the upper edge of the knife arm, and the scale is used to indicate the distance between the lower knife and the upper knife, and an indicator bar adapted to the scale is arranged on the adjustment connection block.
[0013] Preferably, a connecting block mounting groove arranged vertically is recessed on the knife arm, and the adjusting connecting block is accommodated in the connecting block mounting groove.
[0014] Preferably, a mounting through hole is vertically opened on the upper edge of the adjustment connection block, and a locking bolt passes through the mounting through hole to mount the adjustment connection block in the connection block mounting groove.
[0015] Preferably, the upper knife mounting seat is recessed with an upper knife groove arranged in the horizontal direction, the upper knife is detachably installed in the upper knife groove, and the upper knife can be moved in the horizontal direction to a side away from or close to the knife arm.
[0016] Preferably, the lower knife mounting seat is recessed with a lower knife groove arranged in the horizontal direction, the lower knife is detachably installed in the lower knife groove, and the lower knife can be moved in the horizontal direction to a side away from or close to the knife arm.
[0017] Preferably, the upper cutter and the lower cutter have the same structure, and both include:
[0018] A knife bar, wherein the knife bar of the upper knife is detachably mounted in the upper knife groove along a horizontal direction, and the knife bar of the lower knife is detachably mounted in the lower knife groove along a horizontal direction;
[0019] A blade, the blade being detachably mounted on the blade rod, the blade of the upper tool being arranged opposite to the blade of the lower tool in the vertical direction;
[0020] An adjusting screw is installed on the knife rod along a horizontal direction and is adapted to the knife rod.
[0021] After adopting the above technical solution, the beneficial effects of the utility model are:
[0022] In the utility model, a knife arm and a lower knife mounting seat are provided; wherein, an upper knife mounting seat is provided on one side of the knife arm, and an upper knife mounting seat is installed on the upper knife mounting seat in a horizontal direction; the lower knife mounting seat is installed at the bottom of the knife arm, and the lower knife mounting seat can move vertically away from or close to the side of the upper knife mounting seat, and a lower knife mounted on the lower knife mounting seat in a horizontal direction, and the lower knife and the upper knife are arranged vertically opposite to each other, and there is a spacing between the lower knife and the upper knife to form a processing space. The upper knife can process the upper end surface of the brake disc, and while processing, the lower knife can also process the lower end surface of the brake disc at the same time, that is, the upper knife and the lower knife process their end surfaces at the same time, without the need to perform the tool withdrawal and tool changing processes, thereby improving work efficiency, ensuring the parallelism of the upper and lower end surfaces, and improving product quality; moreover, the position of the lower knife mounting seat is adjustable vertically, and can drive the lower knife to move to the side close to or away from the upper knife, and its processing spacing is adjustable, and workpieces of different thicknesses can be processed, and the application range is wide. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0024] Figure 1 This is a schematic diagram of the structure of a composite tool according to an embodiment of the utility model;
[0025] In the figure:
[0026] 1. Knife arm; 11. Connecting part; 12. Mounting part; 13. Scale; 14. Connecting block mounting slot;
[0027] 2. Upper knife mounting seat; 21. Upper knife groove;
[0028] 3. Upper tool; 31. Tool bar; 32. Blade; 33. Adjusting screw;
[0029] 4. Lower knife mounting seat; 41. Lower knife slot;
[0030] 5. Lower the tool;
[0031] 6. Adjust the connecting block; 61. Indicator strip; 62. Mounting through hole; 63. Locking bolt. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0033] like Figure 1As shown, the utility model includes a knife arm 1 and a lower knife mounting seat 4; wherein, an upper knife mounting seat 2 is provided on one side of the knife arm 1, and an upper knife 3 arranged in a horizontal direction is mounted on the upper knife mounting seat 2; in the present application, the upper knife mounting seat 2 and the knife arm 1 are integrally formed or fixedly connected together, the upper knife mounting seat 2 is connected to the CNC machine tool through the knife arm 1, and the position of the upper knife mounting seat 2 remains unchanged relative to the position of the knife arm 1, thereby, the position of the upper knife 3 remains unchanged.
[0034] The lower tool mounting seat 4 is installed at the bottom of the tool arm 1. The lower tool mounting seat 4 can move vertically away from or close to one side of the upper tool mounting seat 2. The lower tool mounting seat 4 is installed with a lower tool 5 arranged in the horizontal direction. The lower tool 5 and the upper tool 3 are arranged vertically opposite to each other, and there is a distance between the lower tool 5 and the upper tool 3 to form a processing space.
[0035] When processing workpieces such as brake discs and wheel hubs, the upper tool 3 can process the upper end surface of the brake disc, and during the processing, the lower tool 5 can simultaneously process the lower end surface of the brake disc, that is, the upper tool 3 and the lower tool 5 simultaneously process their corresponding end surfaces, and there is no need to perform tool retraction and tool changing procedures, which improves work efficiency, ensures the parallelism of the upper and lower end surfaces, and improves product quality; moreover, the position of the lower tool mounting seat 4 is vertically adjustable, which can drive the lower tool 5 to move toward or away from the upper tool 3, and its processing spacing is adjustable, so that workpieces of different thicknesses can be processed, and it has a wide range of applications.
[0036] In the present application, the knife arm 1 includes a connecting portion 11 and a mounting portion 12, the mounting portion 12 is located below the connecting portion 11, and the mounting portion 12 is arranged on the other side of the knife arm 1 corresponding to the upper knife mounting seat 2; the lower knife mounting seat 4 is installed at the bottom of the mounting portion 12. The connecting portion 11 is used to connect to the CNC machine tool, and the mounting portion 12 is used to install the lower knife mounting seat 4.
[0037] Among them, the lower knife mounting seat 4 is fixedly connected to the knife arm 1 through the adjustment connecting block 6, and the adjustment connecting block 6 is adjustable along the vertical position. Therefore, by changing the position of the adjustment connecting block 6, the position of the lower knife mounting seat 4 can be changed to adjust the distance between the lower knife 5 and the upper knife 3.
[0038] In order to intuitively understand the spacing of the processing space, a scale 13 is vertically arranged on the upper edge of the tool arm 1, and the scale 13 is used to indicate the spacing between the lower tool 5 and the upper tool 3. An indicator bar 61 adapted to the scale 13 is arranged on the adjustment connection block 6. When the connection block 6 is adjusted along the vertical position, the scale 13 does not move, and the indicator bar 61 moves with it, corresponding to the scale 13, indicating the current spacing value.
[0039] The knife arm 1 is provided with a connecting block installation groove 14 arranged vertically, and the adjusting connecting block 6 is accommodated in the connecting block installation groove 14. The setting of the connecting block installation groove 14 can accommodate the adjusting connecting block 6; secondly, the adjusting connecting block 6 is limited so that it can only move vertically and cannot be displaced in the horizontal direction, thereby improving the processing accuracy of the lower tool 5.
[0040] A mounting through hole 62 is vertically provided on the adjustment connection block 6, and a locking bolt 63 passes through the mounting through hole 62 to mount the adjustment connection block 6 in the connection block mounting groove 14. The mounting through hole 62 is a long through hole, which cooperates with the locking bolt 63 to further limit the adjustment connection block 6 so that it can only move vertically and cannot move horizontally.
[0041] The upper knife mounting seat 2 is provided with an upper knife groove 21 arranged in the horizontal direction, and the upper knife 3 is detachably mounted in the upper knife groove 21, and the upper knife 3 can be moved in the horizontal direction to a side away from or close to the knife arm 1. The lower knife mounting seat 4 is provided with a lower knife groove 41 arranged in the horizontal direction, and the lower knife 5 is detachably mounted in the lower knife groove 41, and the lower knife 5 can be moved in the horizontal direction to a side away from or close to the knife arm 1.
[0042] In the present application, the upper cutter 3 and the lower cutter 5 have the same structure, and both include: a cutter rod 31 , a blade 32 and an adjusting screw 33 .
[0043] Among them, the tool rod 31 of the upper tool 3 can be detachably installed in the upper tool groove 21 along the horizontal direction, and the tool rod 31 of the lower tool 5 can be detachably installed in the lower tool groove 41 along the horizontal direction; the blade 32 can be detachably installed on the tool rod 31, and the blade 32 of the upper tool 3 and the blade 32 of the lower tool 5 are arranged opposite to each other in the vertical direction; the adjusting screw 33 is installed on the tool rod 31 along the horizontal direction and is adapted to the tool rod 31, and the adjusting screw 33 can adjust the extension distance of the blade 32 to improve the processing accuracy of the blade 32.
[0044] When the present application is in use, the composite tool is installed on the CNC machine tool through the tool arm 1, and then according to the thickness of the workpiece, the lower tool mounting seat 4 is driven to adjust its position vertically by adjusting the connecting block 6, thereby changing the distance between the lower tool 5 and the upper tool 3. The distance between the two is read through the scale 13 and the indicator bar 61. After the distance between the two is determined, the two end faces of the workpiece are processed at the same time, thereby improving the processing efficiency.
[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A composite tool, characterized in that: include: A knife arm, one side of which is provided with an upper knife mounting seat, on which an upper knife arranged in a horizontal direction is mounted; A lower knife mounting seat is installed at the bottom of the knife arm, and the lower knife mounting seat can move vertically away from or close to one side of the upper knife mounting seat. A lower knife mounted on the lower knife mounting seat is installed along the horizontal direction. The lower knife and the upper knife are arranged opposite to each other vertically, and there is a distance between the lower knife and the upper knife to form a processing space.
2. The composite tool according to claim 1, characterized in that: The knife arm comprises a connecting portion and a mounting portion, wherein the mounting portion is located below the connecting portion, and the mounting portion is arranged on the other side of the knife arm corresponding to the upper knife mounting seat; The lower knife mounting seat is installed at the bottom of the mounting portion.
3. The composite tool according to claim 1, characterized in that: The lower knife mounting seat is fixedly connected to the knife arm via an adjustable connecting block, and the adjustable connecting block is adjustable along the vertical position.
4. The composite tool according to claim 3, characterized in that: A scale is vertically arranged on the upper edge of the knife arm, and the scale is used to indicate the distance between the lower knife and the upper knife. An indication bar matched with the scale is arranged on the adjustment connection block.
5. The composite tool according to claim 3, characterized in that: The knife arm is provided with a connecting block installation groove arranged vertically, and the adjusting connecting block is accommodated in the connecting block installation groove.
6. The composite tool according to claim 5, characterized in that: A mounting through hole is vertically opened on the adjusting connecting block, and a locking bolt passes through the mounting through hole to mount the adjusting connecting block in the connecting block mounting groove.
7. The composite tool according to claim 1, characterized in that: The upper knife mounting seat is recessed with an upper knife groove arranged in the horizontal direction. The upper knife can be detachably installed in the upper knife groove. The upper knife can move in the horizontal direction away from or close to one side of the knife arm.
8. The composite tool according to claim 7, characterized in that: The lower knife mounting seat is recessed with a lower knife groove arranged in the horizontal direction. The lower knife can be detachably installed in the lower knife groove. The lower knife can move in the horizontal direction away from or close to the side of the knife arm.
9. The composite tool according to claim 8, characterized in that: The upper cutter has the same structure as the lower cutter, and both include: A knife bar, wherein the knife bar of the upper knife is detachably mounted in the upper knife groove along a horizontal direction, and the knife bar of the lower knife is detachably mounted in the lower knife groove along a horizontal direction; A blade, the blade being detachably mounted on the blade rod, the blade of the upper tool being arranged opposite to the blade of the lower tool in the vertical direction; An adjusting screw is installed on the knife rod along a horizontal direction and is adapted to the knife rod.