Die structure for tidying slitter edges of paper pulp molded product
By designing a mold structure with neat waste edges of pulp mold products including slurry mold base frame, slurry mold core frame, slurry mold core and press frame, the problem of waste edge waste and high processing accuracy requirements in the prior art is solved, effective reduction of waste edges and reduction of processing accuracy is achieved, and the efficiency and cost-effectiveness of the mold are improved.
Patent Information
- Application Number
- CN202421974061.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-15
AI Technical Summary
Existing pulp molding products are seriously wasted during the production process, especially in large molds. Due to the large span of the mold, the position matching accuracy requirements between the mold core and the base plate are high, resulting in accumulated errors and the mold cannot be used normally.
A mold structure with neat waste edges of pulp molding products is designed, including a slurry mold bottom frame, a slurry mold core bottom frame, a slurry mold core and a pressing mesh frame. By setting the pressing frame, the slurry absorption area outside the waste edge of the slurry absorbing net is blocked and the generation of waste edges is reduced. At the same time, the positioning structure of the slurry absorbing mold core bottom frame and the slurry absorbing mold bottom frame allows fine adjustment of the relative position of the die core and the bottom plate, reducing machining accuracy requirements and facilitating maintenance.
It effectively reduces the waste edges of pulp molding products, saves slurry, reduces processing accuracy requirements and maintenance costs, and improves the use efficiency and cost-effectiveness of the mold.
Smart Images

Figure CN222893435U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pulp molding, in particular to a mold structure for tidying up waste edges of pulp molding products. Background Art
[0002] Existing pulp molding products will have an extra portion of waste edges during the production process, resulting in a waste of pulp. For multi-cavity molds, the existing technology generally processes the core and the base plate separately, which not only reduces the risk of one-piece processing but also reduces maintenance costs. However, even if the core and the base plate have been processed separately, in large molds, due to the large mold span, this leads to very high requirements for the position matching accuracy of the core and the base plate, otherwise there will be cumulative errors, making the mold unusable. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the deficiencies of the prior art, the utility model provides a mold structure for neatly trimming waste edges of pulp molded products, thereby solving the problems raised in the above-mentioned background technology.
[0005] (II) Technical solution
[0006] To achieve the above purpose, the utility model is implemented through the following technical scheme: a mold structure for neatly trimming waste edges of pulp molded products, including a slurry suction mold bottom frame and an extrusion mold, wherein a mold core mounting groove is provided inside the slurry suction mold bottom frame, a slurry suction mold core bottom frame is installed above the mold core mounting groove, a slurry suction convex mold core is installed above the slurry suction mold core bottom frame, a slurry suction net is sleeved on the outer surfaces of the slurry suction convex mold core and the slurry suction mold core bottom frame, a screen pressing frame is installed above the slurry suction mold bottom frame, a concave mold cavity is provided below the extrusion mold, and an avoidance groove is arranged around the concave mold cavity.
[0007] Preferably, a positioning block is provided above the periphery of the mold core installation groove, a positioning groove is provided below the periphery of the slurry suction mold core bottom frame, and the assembly of the slurry suction mold core bottom frame and the slurry suction mold bottom frame is positioned by the positioning block and the positioning groove.
[0008] Preferably, a profiling groove is provided inside the bottom frame of the slurry suction mold core, a screw through hole is provided below the profiling groove, and the slurry suction convex mold core is inserted into the profiling groove and fixedly connected with the bottom frame of the slurry suction mold core by screws.
[0009] Preferably, the screen pressing frame is fixedly connected to the bottom frame of the slurry suction mold by screws, and the screen pressing frame presses and fixes the bottom frame of the slurry suction mold core and the slurry suction screen together above the mold core mounting groove.
[0010] Preferably, the height of the upper surface of the screen pressing frame is higher than that of the adjacent slurry absorbing net, which can block the slurry absorbing beyond the waste edge area, so that the area outside the waste edge of the slurry absorbing net cannot absorb slurry, thereby reducing the enlargement of the product waste edge and saving slurry.
[0011] Preferably, when the bottom frame of the slurry suction mold is molded with the extrusion mold, the screen pressing frame is embedded in the avoidance groove to avoid interference between the screen pressing frame and the bottom frame of the slurry suction mold and the extrusion mold.
[0012] The utility model provides a mold structure for neatly trimming waste edges of pulp molding products, which has the following beneficial effects:
[0013] 1. The mold structure of the pulp molded product with neat waste edges has the effect of reducing waste edges and saving pulp by setting a pressure screen frame. By increasing the height of the high-pressure screen frame, the area outside the waste edge of the slurry suction net cannot absorb slurry, thereby reducing the enlargement of the product waste edge and saving slurry.
[0014] 2. The mold structure for neatly trimming the waste edges of the pulp molded product has the effect of fine-tuning the relative position of the mold core and the bottom plate through the coordinated arrangement of the slurry suction mold bottom frame, the slurry suction mold core bottom frame and the slurry suction convex mold core, thereby reducing the processing accuracy and facilitating maintenance. A slurry suction mold core bottom frame is added between the slurry suction mold bottom frame and the slurry suction convex mold core as a transition structure. The slurry suction mold core bottom frame and the slurry suction mold bottom frame can be quickly replaced to improve the disassembly and assembly efficiency for easy maintenance. The slurry suction convex mold core and the slurry suction mold core bottom frame are fixed by adjusting the relative position of the two to adjust the position of the slurry suction convex mold core installed on the slurry suction mold bottom frame. Since the relative position is adjustable, even if the processing accuracy deviates, it can be corrected to achieve normal use. Since the processing accuracy requirement is reduced, the processing cost can also be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the exploded view of the utility model;
[0016] Figure 2 It is a structural schematic diagram of a partial stereoscopic view of the utility model;
[0017] Figure 3 It is a structural schematic diagram of a partial cross-sectional view of the utility model;
[0018] Figure 4 This is a structural diagram of the bottom frame of the slurry suction mold of the utility model.
[0019] Figure 5 This is a schematic diagram of the structure of the extrusion die of the utility model;
[0020] Figure 6 It is a structural schematic diagram of the bottom frame of the slurry absorption mold core of the utility model.
[0021] In the figure: 1. Bottom frame of slurry suction mold; 101. Mold core mounting groove; 102. Positioning block; 2. Extrusion mold; 201. Concave mold cavity; 202. Avoidance groove; 203. Screw through hole; 3. Bottom frame of slurry suction mold core; 301. Positioning groove; 302. Profiling groove; 4. Slurry suction convex mold core; 5. Slurry suction net; 6. Net pressing frame. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] See also Figures 1 to 6 The utility model provides a technical solution: a mold structure for neatly trimming waste edges of pulp molding products, comprising a pulp suction mold bottom frame 1 and an extrusion mold 2, wherein the extrusion mold 2 is fixedly mounted above the pulp suction mold bottom frame 1, and the pulp suction mold bottom frame 1 reciprocates up and down, and when the pulp suction mold bottom frame 1 moves downward, it is immersed in pulp to absorb pulp, and when the pulp suction mold bottom frame 1 moves upward, it is molded with the extrusion mold 2, and a core mounting groove 101 is provided inside the pulp suction mold bottom frame 1, and a pulp suction mold core bottom frame 3 is mounted above the core mounting groove 101, A positioning block 102 is arranged above the periphery of the mold core installation groove 101, a positioning groove 301 is provided below the periphery of the slurry suction mold core bottom frame 3, the assembly of the slurry suction mold core bottom frame 3 and the slurry suction mold bottom frame 1 is positioned by the positioning block 102 and the positioning groove 301, a slurry suction convex mold core 4 is installed above the slurry suction mold core bottom frame 3, a profiling groove 302 is provided inside the slurry suction mold core bottom frame 3, a screw through hole 203 is provided below the profiling groove 302, and the slurry suction convex mold core 4 is inserted into the profiling groove 302 and is screwed to the slurry suction mold core The bottom frame 3 is fixedly connected, and the slurry suction mold core bottom frame 3 serves as a transition structure connecting the slurry suction mold bottom frame 1 and the slurry suction mold core bottom frame 3, which can not only realize the quick replacement of the slurry suction mold core bottom frame 3 to reduce the maintenance cost but also reduce the production cost of the mold. The outer surface of the slurry suction convex mold core 4 and the slurry suction mold core bottom frame 3 is sleeved with a slurry suction net 5, and a pressing net frame 6 is installed above the slurry suction mold bottom frame 1. The pressing net frame 6 is fixedly connected to the slurry suction mold bottom frame 1 by screws, and the pressing net frame 6 presses the slurry suction mold core bottom frame 3 and the slurry suction net 5 together and fixes them on the mold core installation Above the groove 101, the height of the upper surface of the screen pressing frame 6 is higher than the height of the adjacent slurry absorption net 5, which can block the slurry absorption beyond the waste edge area, so that the area outside the waste edge of the slurry absorption net 5 cannot absorb slurry, thereby reducing the enlargement of the product waste edge and saving slurry. A concave die cavity 201 is opened below the extrusion die 2, and an avoidance groove 202 is arranged around the concave die cavity 201. When the slurry absorption mold bottom frame 1 and the extrusion die 2 are molded together, the screen pressing frame 6 is embedded in the avoidance groove 202 to avoid interference between the screen pressing frame 6 and the slurry absorption mold bottom frame 1 and the extrusion die 2.
[0024] When in use, first embed the suction mold core bottom frames 3 into the mold core installation grooves 101 one by one, and then mark the matching suction mold core bottom frames 3 and the mold core installation grooves 101, that is, a suction mold core bottom frame 3 can be smoothly inserted into a mold core installation groove 101 and will not shake due to the limitation of the positioning block 102 and the positioning groove 301, and further connect the suction convex mold core 4 to the suction mold core bottom frame 3 in advance by screws but do not lock them, and further install the suction convex mold core 4 on the suction mold bottom frame 1 through the suction mold core bottom frame 3, and further install the screen pressing frame 6 to fix all the suction mold core bottom frames 3. At this time, since the screws for installing the suction convex mold core 4 are not locked, the suction convex mold core 4 can be moved in a small range, and further use an external device to correct the relative position of the suction convex mold core 4 and the suction mold bottom frame 1 Position and lock the screws. The external device can be a matching extrusion die 2 or an auxiliary positioning tool. This adjustment process can compensate for the processing error to achieve precise positioning, and then the processing accuracy of each component can be reduced to achieve cost savings. After that, the slurry suction punch core 4 and the slurry suction core bottom frame 3 are locked into a whole. Then the maintenance of the slurry suction punch core 4 and the maintenance of the slurry suction net 5 are both achieved through the quick-change function of the slurry suction core bottom frame 3 and the slurry suction mold bottom frame 1. Quick disassembly and assembly are achieved. When the mold is closed, since the height of the screen pressing frame 6 is higher than the height of the waste edge forming of the slurry suction net 5, the area outside the waste edge of the slurry suction net 5 cannot absorb slurry, thereby reducing the waste edge of the product and saving slurry. In this process, since the waste edge is bounded by the slot hole of the screen pressing frame 6, no excess waste edge is produced outward at will, and thus the waste edge of the produced product is neat and easy to trim.
[0025] In summary, the mold structure for neat waste edges of pulp molded products increases the height of the high-pressure mesh frame 6 so that the area outside the waste edge of the slurry suction net 5 cannot absorb slurry, thereby reducing the enlargement of the product waste edge and saving slurry. A slurry suction mold core bottom frame 3 is added between the slurry suction mold bottom frame 1 and the slurry suction convex mold core 4 as a transition structure. The slurry suction mold core bottom frame 3 and the slurry suction mold bottom frame 1 can be quickly replaced to improve the disassembly and assembly efficiency for easy maintenance. The slurry suction convex mold core 4 and the slurry suction mold core bottom frame 3 are fixed by adjusting the relative position of the two to adjust the position of the slurry suction convex mold core 4 installed on the slurry suction mold bottom frame 1. Since the relative position is adjustable, even if there is a deviation in the processing accuracy, it can be corrected to achieve normal use. Since the processing accuracy requirement is reduced, the processing cost can also be reduced.
[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A mold structure for neatly trimming waste edges of pulp molded products, comprising a pulp suction mold bottom frame (1) and an extrusion mold (2), characterized in that: The slurry suction mold bottom frame (1) is provided with a mold core installation groove (101) inside, a slurry suction mold core bottom frame (3) is installed above the mold core installation groove (101), a slurry suction mold core convex mold (4) is installed above the slurry suction mold core bottom frame (3), a slurry suction net (5) is sleeved between the slurry suction mold core convex mold (4) and the outer surface of the slurry suction mold core bottom frame (3), a screen pressing frame (6) is installed above the slurry suction mold bottom frame (1), a concave mold cavity (201) is provided below the extrusion mold (2), and an avoidance groove (202) is arranged around the concave mold cavity (201).
2. The mold structure for neatly trimming waste edges of pulp molded products according to claim 1, characterized in that: A positioning block (102) is arranged above the periphery of the mold core installation groove (101), and a positioning groove (301) is provided below the periphery of the slurry suction mold core bottom frame (3). The assembly of the slurry suction mold core bottom frame (3) and the slurry suction mold bottom frame (1) is positioned by the positioning block (102) and the positioning groove (301).
3. The mold structure for neatly trimming waste edges of pulp molded products according to claim 1, characterized in that: A profiling groove (302) is provided inside the slurry suction mold core bottom frame (3), a screw through hole (203) is provided below the profiling groove (302), and the slurry suction convex mold core (4) is inserted into the profiling groove (302) and fixedly connected to the slurry suction mold core bottom frame (3) by screws.
4. The mold structure for neatly trimming waste edges of pulp molded products according to claim 1, characterized in that: The mesh pressing frame (6) is fixedly connected to the slurry suction mold bottom frame (1) by means of screws, and the mesh pressing frame (6) presses and fixes the slurry suction mold core bottom frame (3) and the slurry suction mesh (5) together above the mold core installation groove (101).
5. The mold structure for neatly trimming waste edges of pulp molded products according to claim 1, characterized in that: The height of the upper surface of the screen pressing frame (6) is higher than the height of the adjacent slurry absorbing net (5), which can block the slurry absorbing beyond the waste edge area, so that the area outside the waste edge of the slurry absorbing net (5) cannot absorb slurry, thereby reducing the enlargement of the waste edge of the product and saving slurry.
6. The mold structure for neatly trimming waste edges of pulp molded products according to claim 1, characterized in that: When the slurry suction mold bottom frame (1) and the extrusion mold (2) are molded together, the screen pressing frame (6) is embedded in the avoidance groove (202), thereby avoiding interference between the screen pressing frame (6) and the slurry suction mold bottom frame (1) and the extrusion mold (2).