Foam concrete insulation board
By setting up an aluminum alloy bracket inside the foam concrete slab and filling it with glass wool, the problem of insufficient shear resistance of existing foam concrete slabs is solved, better thermal insulation and sound insulation performance are achieved, and the process is simplified and costs are reduced.
Patent Information
- Application Number
- CN202420876956.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing foam concrete slabs have shortcomings in shear resistance, and are complex in structure and complex in preparation process, making it difficult to meet the heat insulation and sound insulation needs of buildings in areas with high temperature changes.
An aluminum alloy bracket is installed in the inner cavity of the foam concrete slab and filled with glass wool. The bracket is fixedly connected to the foam concrete slab through bolt rods to enhance shear resistance.
Through the combination of bracket and glass wool, the insulation performance, sound insulation performance and shear resistance of foam concrete slabs are improved, the structural design and preparation process are simplified, and the manufacturing cost is reduced.
Smart Images

Figure CN222893799U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building wall construction, in particular to a foam concrete insulation board. Background Art
[0002] In places where the temperature fluctuates greatly, high requirements are placed on the thermal insulation of buildings; and with the improvement of social living standards, higher requirements are placed on the comfort of building use. The sound insulation performance of traditional partition walls is poor. Therefore, wall panels that take into account both thermal insulation and sound insulation performance are becoming more and more widely used, such as foam concrete board insulation panels; in the prior art, foam concrete boards are used as insulation panels, such as the Chinese utility model patent with document number CN 209603336 U, whose specification records that "the assembled wall includes a wall panel frame formed by welding two rows of horizontal angle steels and vertical square tubes, each row of horizontal angle steels is provided with a foam concrete board, the vertical square tube is located between the two rows of horizontal angle steels, and ultra-fine glass wool is filled between the two rows of foam concrete boards, basalt fiber boards are arranged on the outside of the foam concrete boards, and a phase change insulation material layer is arranged on the outside of the basalt fiber boards"; this solution fills glass wool between the two rows of foam concrete boards, and fixes the foam concrete boards on both sides to the glass wool with horizontal angle steels; however, there are many structures and the preparation process is complicated. In addition, the insulation structure composed of foam concrete boards and glass wool has insufficient shear resistance. Utility Model Content
[0003] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a foam concrete insulation board, which not only ensures the thermal insulation and sound insulation properties of the wall panel but also has a strong shear resistance by arranging a bracket in the internal cavity of the foam concrete board and filling it with glass wool.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a foam concrete insulation board, comprising at least one foam concrete board, a bracket arranged in the foam concrete board, and glass wool filled in the foam concrete board; the foam concrete board comprises a top plate, a bottom plate and four side plates integrally arranged with the top plate and the bottom plate; the bracket comprises at least one inclined support plate, and the two ends of each support plate are fixedly connected to the top plate and the bottom plate of the foam concrete board respectively through bolt rods; the bolt rods are pre-buried in the inner side of the top plate and the bottom plate of the foam concrete board.
[0005] Furthermore, the bracket is made of aluminum alloy; and the foam concrete board is made of fly ash.
[0006] Furthermore, when there are more than two support plates, all the support plates are connected in sequence, and the connection between the two support plates is fixedly connected to the foam concrete slab using the same bolt rod.
[0007] Furthermore, bolt holes are correspondingly arranged at the connection points of the two support plates, and the bolt holes are connected to the bolt rods.
[0008] Furthermore, a waterproof decorative layer is coated on the outer side of the foam concrete board.
[0009] Furthermore, when there are two foam concrete panels, tongue-and-groove joints that fit together are arranged on opposite sides of the two foam concrete panels.
[0010] Furthermore, when there are three foam concrete panels, the three foam concrete panels are spliced in sequence; the two foam concrete panels at the two ends are provided with tongue-and-groove joints on opposite sides, and the two sides of the foam concrete panel in the middle are respectively provided with tongue-and-groove joints that match the tongue-and-groove joints of the foam concrete panels on both sides.
[0011] The beneficial effects of the utility model are as follows: by arranging a bracket in the inner cavity of the foam concrete board and filling it with glass wool, not only the thermal insulation performance and sound insulation performance of the wall board are guaranteed, but also the structure is simple, the board has strong shear resistance, the manufacturing cost is low, and the assembly and use are convenient; the foam concrete board has the advantages of light weight and convenient construction, and has a good thermal insulation effect, and the added fly ash, as industrial waste, can realize resource recycling and reduce the cost; the tongue and groove joint refers to the joint between two adjacent concrete boards, where the middle tenon of one side board is kissed with the tenon groove of the edge of the adjacent board to transfer the load, thereby improving the integrity and stability between the foam concrete boards; the flocculent glass wool is blown into the cavity with high-compressed air to fill it densely without leaving any gaps, thereby increasing the thermal insulation performance and sound insulation performance of the foam concrete insulation board; the decorative layer can not only make the foam concrete board beautiful in appearance, but also improve the durability of the foam concrete; the bracket can enhance the shear resistance of the wall panel surface and improve the strength and stability of the wall panel. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 It is a cross-sectional structural schematic diagram of the utility model.
[0014] In the figure: 1. Foam concrete board; 2. Tongue and groove joint; 3. Glass wool; 4. Waterproof decorative layer; 5. Bracket; 6. Bolt rod. DETAILED DESCRIPTION
[0015] The present invention will be further explained below in conjunction with the accompanying drawings and specific embodiments.
[0016] Example:
[0017] like Figure 1-Figure 2As shown, a foam concrete insulation board comprises at least one foam concrete board 1, a bracket 5 arranged in the foam concrete board 1, and flocculent glass wool 3 filled in the foam concrete board 1; the foam concrete board 1 comprises a top plate, a bottom plate and four side plates integrally arranged with the top plate and the bottom plate; after the bracket 5 is installed and the glass wool 3 is filled, the top plate and the bottom plate are integrally provided with side plates for sealing around them; the bracket 5 comprises at least one inclined support plate, and the two ends of each support plate are fixedly connected to the top plate and the bottom plate of the foam concrete board 1 by bolt rods 6 respectively; multiple support plates can be connected and extended in sequence in the horizontal or longitudinal direction; the bolt rods 6 are pre-buried in the inner side of the top plate and the bottom plate of the foam concrete board 1; the filled flocculent glass wool 3 and the glass wool 3 with high thermal resistance value can effectively delay the heat transfer of the foam concrete insulation board, increase the insulation effect of the insulation board, and at the same time, improve the sound insulation performance of the wall panel.
[0018] The bracket 5 is made of aluminum alloy; the foam concrete board 1 is made of fly ash; the foam concrete board 1 is a fly ash foam concrete board, and the fly ash foam concrete board 1 utilizes industrial solid waste fly ash to solve the problem of fly ash accumulation and environmental pollution. The addition of fly ash to replace part of the cement is beneficial to reduce the amount of cement and reduce costs; at the same time, for areas rich in coal resources, the fine ash collected in the flue gas generated after coal combustion is fly ash. A large amount of fly ash accumulation will cause waste of land resources and environmental pollution. This solution utilizes fly ash at a low cost and is green and environmentally friendly; the foam concrete boards 1 on both sides are fixedly connected by the aluminum alloy bracket 5, which improves the shear resistance of the foam concrete board 1.
[0019] When there are more than two support plates, all support plates are connected in sequence, that is, the head end of the rear support rod is connected to the end of the front support rod; the connection between the two support plates is fixedly connected to the foam concrete board 1 using the same bolt rod 6.
[0020] Bolt holes are correspondingly arranged at the connection points of the two support plates, and the bolt holes are connected to the bolt rods 6 .
[0021] The outer side of the foam concrete board 1 is coated with a waterproof decorative layer 4 , which not only makes the foam concrete board 1 beautiful in appearance, but also improves the durability of the foam concrete 1 .
[0022] When there are two foam concrete panels 1, the two foam concrete panels 1 are provided with tongue-and-groove joints 2 that match each other on opposite sides; that is, on the opposite sides, one foam concrete panel 1 is provided with a protruding tenon, and the other foam concrete panel 1 is provided with a mortise and tenon groove corresponding to the tenon.
[0023] When there are three foam concrete slabs 1, the three foam concrete slabs 1 are spliced in sequence horizontally or vertically; rabbet joints 2 are provided on the opposite sides of the two foam concrete slabs 1 at both ends, and rabbet joints 2 matching the rabbet joints 2 of the foam concrete slabs 1 on both sides are respectively provided on both sides of the foam concrete slab 1 in the middle. Through the connection of the rabbet joints, the connection between the foam concrete slabs is made safer and firmer, the integrity of the foam concrete slabs is increased, and the waterproof decorative layer can beautify and extend the service life of the insulation board.
[0024] Working principle: The heat in the building interior and the cold air outside will encounter the lattice foam concrete slab 1. The tiny voids contained in the foam concrete slab 1 will reduce the heat transfer. The flocculent glass wool 3 filled in the voids between the two panels can also further play a role in reducing the heat transfer, strengthening the heat insulation effect of this kind of foam concrete insulation board and better maintaining the temperature; at the same time, the foam concrete slab 1 itself has good sound insulation performance. The flocculent glass wool 3 filled between the two panels can reduce the sound transmission and play a good sound insulation performance; the upper and lower foam concrete slabs are fixedly connected by aluminum alloy brackets, improving the shear resistance of the foam concrete slab 1. Through the connection of the rabbet joints 2, the connection between the foam concrete slabs 1 is made safer and firmer, increasing the integrity of the foam concrete slabs 1. The waterproof decorative layer 4 can beautify and extend the service life of the insulation board.
[0025] Compared with the traditional wall panels, this insulation board improves the heat insulation performance and sound insulation performance, and the fly ash used as the material is an industrial waste, which can reduce the cost of the wall panels.
[0026] Manufacturing process: Align the bolt rods 6 reserved in the two foam concrete slabs 1 with the bolt holes on the aluminum alloy bracket 5 and fix them with nuts; in the void formed by the two foam concrete slabs on both sides, blow the flocculent glass wool into the cavity with high-pressure air and fill it densely without leaving any voids; finally, apply a waterproof decorative layer on the outside of the foam concrete slab 1 to improve the durability of the wall panel, and then connect the assembled foam concrete slabs 1 through the rabbet joints 2.
[0027] The above is only used to illustrate the technical solution of the present invention and not to limit it. Any other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the present invention shall be covered within the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.
Claims
1. A foam concrete insulation board, characterized in that: The invention comprises at least one foam concrete slab (1), a bracket (5) arranged in the foam concrete slab (1), and glass wool (3) filled in the foam concrete slab (1); the foam concrete slab (1) comprises a top plate, a bottom plate, and four side plates integrally arranged with the top plate and the bottom plate; the bracket (5) comprises at least one inclined support plate, and the two ends of each support plate are respectively fixedly connected to the top plate and the bottom plate of the foam concrete slab (1) by bolt rods (6); the bolt rods (6) are pre-buried in the inner sides of the top plate and the bottom plate of the foam concrete slab (1).
2. A foam concrete insulation board according to claim 1, characterized in that: The bracket (5) is made of aluminum alloy; and the foam concrete plate (1) is made of fly ash.
3. The foam concrete insulation board according to claim 1, characterized in that: When there are more than two support plates, all the support plates are connected in sequence, and the connection between the two support plates is fixedly connected to the foam concrete plate (1) using the same bolt rod (6).
4. A foam concrete insulation board according to claim 3, characterized in that: Bolt holes are correspondingly arranged at the connection points of the two support plates, and the bolt holes are connected to the bolt rods (6).
5. The foam concrete insulation board according to claim 3, characterized in that: The outer side of the foam concrete board (1) is coated with a waterproof decorative layer (4).
6. The foam concrete insulation board according to claim 1, characterized in that: When there are two foam concrete slabs (1), tongue-and-groove joints (2) that fit together are arranged on opposite sides of the two foam concrete slabs (1).
7. The foam concrete insulation board according to claim 1, characterized in that: When there are three foam concrete slabs (1), the three foam concrete slabs (1) are spliced in sequence; the two foam concrete slabs (1) at the two ends are provided with tongue-and-groove joints (2) on opposite sides, and the foam concrete slab (1) in the middle is provided with tongue-and-groove joints (2) on both sides that match the tongue-and-groove joints (2) of the foam concrete slabs (1) at the two sides.
Citation Information
Patent Citations
Assembly type fan room wall surface
CN209603336U