Urea workshop transportation system

By adopting a combination of horizontal centrifugal pump, motor, rotating shaft, gear set and transmission chamber in the urea workshop transportation system, the problems of torque instability and inconvenient maintenance in traditional systems are solved, and more efficient and stable transportation of urea solution is achieved, and the cost of repair and spare parts consumption is reduced.

CN222894997UActive Publication Date: 2025-05-23NINGXIA HENING CHEMICAL CO LTD
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Patent Information

Application Number
CN202421826841.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-23
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

In the traditional urea workshop transportation system, the direct connection between the motor and the centrifugal pump impeller leads to instability of torque, affecting working efficiency and stability, and at the same time, maintenance and replacement are inconvenient.

Method used

A urea workshop transportation system is designed. Through the combination of horizontal centrifugal pump, motor, shaft, gear set and transmission chamber, the motor drives the impeller of the centrifugal pump through the transmission chamber and gear set to achieve stable power transmission and speed adjustment.

Benefits of technology

It reduces the system's maintenance cost, reduces the consumption of spare parts, and improves the efficiency and safety and stability of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a urea workshop transportation system which comprises a horizontal centrifugal pump, a base, a motor, a rotating shaft, a gear set and a transmission cavity, and the horizontal centrifugal pump is arranged on the base; the transmission cavity is arranged between the horizontal centrifugal pump and the motor; and the gear set which is connected with an impeller of the horizontal centrifugal pump and a power output shaft of the motor through the rotating shaft is arranged in the transmission cavity. According to the technical scheme, the maintenance cost of the system can be reduced, the spare part consumption of the system is reduced, and the safety and stability of the system are improved.
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Description

Technical Field

[0001] The present application relates to the field of urea workshop transportation, and in particular to a urea workshop transportation system. Background Art

[0002] In the urea production process, the transportation of urea solution is a vital link. The traditional urea workshop transportation system usually adopts a direct drive method, that is, the motor is directly connected to the impeller of the centrifugal pump for driving. However, this direct drive method has some problems. First, the direct connection between the motor and the centrifugal pump impeller is prone to cause unstable torque transmission, which in turn affects the working efficiency and stability of the centrifugal pump. Secondly, the direct drive method is inconvenient for the maintenance and replacement of the centrifugal pump impeller because the entire motor and the connection part of the centrifugal pump need to be disassembled.

[0003] Therefore, it is necessary to propose a new urea plant transportation system. Utility Model Content

[0004] The utility model aims to provide a urea workshop transportation system, which can reduce the maintenance cost of the system, reduce the consumption of system spare parts, and improve the efficiency, safety and stability of the system.

[0005] This application is implemented through the following technical solutions, specifically:

[0006] A urea workshop transportation system comprises a horizontal centrifugal pump, a base, a motor, a rotating shaft, a gear set and a transmission chamber, wherein the horizontal centrifugal pump is arranged on the base; the transmission chamber is arranged between the horizontal centrifugal pump and the motor; the transmission chamber is provided with the gear set connected with the impeller of the horizontal centrifugal pump and the power output shaft of the motor through the rotating shaft.

[0007] As a preferred technical solution of the present application, the rotating shaft includes: a first rotating shaft and a second rotating shaft, wherein one end of the first rotating shaft is connected to the impeller; and one end of the second rotating shaft is connected to the power output shaft.

[0008] As a preferred technical solution of the present application, the gear set includes: a first gear and a second gear, wherein the first gear is meshed with the second gear; the first gear is connected to the other end of the first rotating shaft; and the second gear is connected to the other end of the second rotating shaft.

[0009] As a preferred technical solution of the present application, the system further includes: a urea solution storage tank and a urea solution delivery pipeline, wherein the urea solution storage tank is connected to the suction port of the horizontal centrifugal pump through the urea solution delivery pipeline.

[0010] As a preferred technical solution of the present application, the motor and the transmission cavity are both arranged on the base.

[0011] As a preferred technical solution of the present application, the horizontal centrifugal pump adopts a horizontal 5-stage structure.

[0012] As a preferred technical solution of the present application, the discharge port of the horizontal centrifugal pump is arranged above the transmission chamber.

[0013] As a preferred technical solution of the present application, one end of the second rotating shaft is connected to the power output shaft via a coupling.

[0014] The beneficial effects of this application are:

[0015] A horizontal centrifugal pump, a motor and a transmission chamber are installed on a base, and the motor drives the impeller of the horizontal centrifugal pump to rotate through the transmission chamber and the gear set, wherein one end of the first rotating shaft is connected to the impeller to drive the impeller to rotate, one end of the second rotating shaft is connected to the power output shaft of the motor to receive the power of the motor, and the gear sets are meshed with each other, the first gear is connected to the other end of the first rotating shaft, and the second gear is connected to the other end of the second rotating shaft. When the motor is running, the power is transmitted to the second rotating shaft through the power output shaft, and then the power is transmitted to the first rotating shaft through the meshing of the second gear and the second gear, thereby driving the impeller to rotate. When the impeller rotates at high speed, the impeller drives the liquid to rotate at high speed, thereby generating centrifugal force to throw the liquid out, and a low pressure will be formed at the center of the impeller, thereby generating a pressure difference, sucking the liquid, and realizing continuous operation. Among them, the horizontal centrifugal pump in the technical solution of this application adopts a 5-stage horizontal centrifugal pump, and multiple impellers can provide higher pressure and flow to meet the needs of urea solution transportation.

[0016] Compared with the traditional vertical high-speed centrifugal pump, the technical solution of the present application can also reduce the maintenance cost of the system, reduce the consumption of system spare parts and improve the safety and stability of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of a urea workshop transportation system;

[0018] Figure 2 for Figure 1 Schematic diagram of the internal structure at a in the middle;

[0019] Description of reference numerals:

[0020] 1. Horizontal centrifugal pump; 11. Impeller; 12. Suction port; 13. Discharge port;

[0021] 2. Base;

[0022] 3. Motor; 31. Power output shaft;

[0023] 4. Rotating shaft; 41. First rotating shaft; 42. Second rotating shaft;

[0024] 5. Gear set; 51. First gear; 52. Second gear;

[0025] 6. Transmission cavity;

[0026] 7. Urea solution storage tank;

[0027] 8. Urea solution delivery pipeline;

[0028] 9. Coupling. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.

[0031] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0032] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "set", "provided with", "connected", "connected" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0033] The inventor of this application proposes a urea workshop transportation system, referring to Figure 1-Figure 2 , Figure 1 A schematic diagram of a urea plant transportation system provided in an embodiment of the present application is shown in FIG. Figure 2 Provided in the embodiments of this application Figure 1 Schematic diagram of the internal structure at a in the figure.

[0034] Continue to refer to Figure 1-Figure 2 The urea workshop transportation system provided in the present application includes a horizontal centrifugal pump 1, a base 2, a motor 3, a rotating shaft 4, a gear set 5, and a transmission chamber 6. The horizontal centrifugal pump 1 is arranged on the base 2; the transmission chamber 6 is arranged between the horizontal centrifugal pump 1 and the motor 3; the transmission chamber 6 is provided with the gear set 5 connected to the impeller 11 of the horizontal centrifugal pump 1 and the power output shaft 31 of the motor 3 through the rotating shaft 4.

[0035] Among them, the horizontal centrifugal pump 1 adopts a 5-stage structure horizontal centrifugal pump 1, which has the characteristics of compact structure, stable operation and easy maintenance, and the multi-stage structure can provide higher pressure and flow to meet the needs of urea solution transportation; the base 2 is used to support the horizontal centrifugal pump 1 to ensure its stable operation; the motor 3 provides a power source for the operation of the horizontal centrifugal pump 1, and optionally, a suitable motor model and power are selected according to the working conditions and performance requirements of the pump; the rotating shaft 4 is a key component connecting the motor 3 and the impeller 11 of the horizontal centrifugal pump 1; the gear set 5 is used to transmit the power of the motor 3 to the impeller 11, so as to achieve smooth power transmission and speed adjustment; the transmission chamber 6 is the installation and working environment of the gear set 5 to reduce gear wear and extend the service life.

[0036] Optionally, the rotating shaft 4 includes: a first rotating shaft 41 and a second rotating shaft 42, wherein one end of the first rotating shaft 41 is connected to the impeller 11; one end of the second rotating shaft 42 is connected to the power output shaft 31, wherein one end of the second rotating shaft 42 is connected to the power output shaft 31 via a coupling 9.

[0037] Optionally, one end of the first rotating shaft 41 is connected to the impeller 11 for driving the impeller 11 to rotate, and one end of the second rotating shaft 42 is connected to the power output shaft 31 via a coupling 9 for receiving power from the motor 3. The coupling 9 ensures a stable connection between the two and allows a certain degree of axial and angular displacement, thereby protecting the motor 3 and the horizontal centrifugal pump 1 from damage.

[0038] Optionally, the gear set 5 includes: a first gear 51 and a second gear 52 , wherein the first gear 51 is meshed with the second gear 52 ; the first gear 51 is connected to the other end of the first rotating shaft 41 ; and the second gear 52 is connected to the other end of the second rotating shaft 42 .

[0039] When the motor 3 rotates, power is transmitted to the second rotating shaft 42 through the power output shaft 31, and then the power is transmitted to the first rotating shaft 41 through the engagement of the first gear 51 and the second gear 52, thereby driving the impeller 11 to rotate and realizing the transportation of urea solution. Optionally, the urea solution storage tank 7 and the urea solution delivery pipeline 8 are connected to the suction port 12 of the horizontal centrifugal pump 1 to ensure the continuous supply of urea solution.

[0040] Optionally, the motor 3, the horizontal centrifugal pump 1 and the transmission chamber 6 are all arranged on the base (2), which is beneficial to the compactness and stability of the entire system.

[0041] Optionally, the discharge port 13 of the horizontal centrifugal pump 1 is arranged above the transmission chamber 6, which helps to reduce the backflow caused by gravity and ensure the conveying efficiency.

[0042] In summary, the urea workshop transportation system provided by the technical solution of the present application installs the horizontal centrifugal pump 1, the motor 3 and the transmission chamber 6 on the base, and the motor 3 drives the impeller 11 of the horizontal centrifugal pump 1 to rotate through the transmission chamber 6 and the gear set 5, wherein one end of the first rotating shaft 41 is connected to the impeller 11 for driving the impeller 11 to rotate, one end of the second rotating shaft 42 is connected to the power output shaft 31 of the motor 3, and receives the power of the motor 3, and the gear set 5 is meshed with each other, the first gear 51 is connected to the other end of the first rotating shaft 41, and the second gear 52 is connected to the other end of the second rotating shaft 42. When the motor 3 is running, the power is transmitted to the second rotating shaft 42 through the power output shaft 31, and then the power is transmitted to the first rotating shaft 41 through the meshing of the second gear 52 and the second gear 51, thereby driving the impeller 11 to rotate. When the impeller 11 rotates at high speed, the impeller 11 drives the liquid to rotate at high speed, thereby generating centrifugal force to throw the liquid out, and a low pressure is formed at the center of the impeller 11, thereby generating a pressure difference, sucking the liquid, and realizing continuous operation. Among them, the horizontal centrifugal pump 1 in the technical solution of the present application adopts a 5-stage horizontal centrifugal pump, and multiple impellers 11 can provide higher pressure and flow to meet the needs of urea solution transportation. Therefore, compared with the traditional vertical high-speed centrifugal pump, the technical solution of the present application can reduce the maintenance cost of the system, reduce the consumption of system spare parts and improve the safety and stability of the system.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in the field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.

Claims

1. A urea workshop transportation system, characterized in that: It comprises a horizontal centrifugal pump (1), a base (2), a motor (3), a rotating shaft (4), a gear set (5), and a transmission chamber (6). The horizontal centrifugal pump (1) is arranged on the base (2); The transmission chamber (6) is arranged between the horizontal centrifugal pump (1) and the motor (3); The transmission chamber (6) is provided with the gear set (5) which is connected to the impeller (11) of the horizontal centrifugal pump (1) and the power output shaft (31) of the motor (3) through the rotating shaft (4).

2. The urea plant transportation system according to claim 1, characterized in that: The rotating shaft (4) comprises: a first rotating shaft (41) and a second rotating shaft (42), Wherein, one end of the first rotating shaft (41) is connected to the impeller (11); One end of the second rotating shaft (42) is connected to the power output shaft (31).

3. The urea plant transportation system according to claim 2, characterized in that: The gear set (5) comprises: a first gear (51) and a second gear (52), wherein the first gear (51) is meshed with the second gear (52); The first gear (51) is connected to the other end of the first rotating shaft (41); The second gear (52) is connected to the other end of the second rotating shaft (42).

4. The urea plant transportation system according to claim 1, characterized in that: The system further comprises: a urea solution storage tank (7), a urea solution delivery pipeline (8), The urea solution storage tank (7) is connected to the suction port (12) of the horizontal centrifugal pump (1) via a urea solution delivery pipeline (8).

5. The urea plant transportation system according to claim 1, characterized in that: The motor (3) and the transmission chamber (6) are both arranged on the base (2).

6. The urea plant transportation system according to claim 1, characterized in that: The horizontal centrifugal pump (1) adopts a horizontal five-stage structure.

7. The urea plant transportation system according to claim 1, characterized in that: The discharge port (13) of the horizontal centrifugal pump (1) is arranged above the transmission chamber (6).

8. The urea plant transportation system according to claim 2, characterized in that: One end of the second rotating shaft (42) is connected to the power output shaft (31) via a coupling (9).