Slurry filling pipeline with automatic pipe blockage monitoring and dredging device

Abstract

The utility model discloses a slurry filling pipeline with an automatic pipe blockage monitoring and dredging device, which comprises a plurality of slurry filling pipelines, the plurality of slurry filling pipelines are connected in series through three-way pipes, and pressure sensor units and high-pressure water pipe units are arranged in the plurality of three-way pipes. The pressure sensor unit is sequentially connected with a signal amplifier, PLC equipment, a server and a display through a first control line, the high-pressure water pipe unit is connected with the PLC equipment through a second control line, and the power supply is respectively connected with the pressure sensor unit, the signal amplifier, the PLC equipment, the server and the display through cables. The slurry filling pipeline with the automatic pipe blockage monitoring and dredging device solves the problem that in the prior art, the pipe blockage position cannot be automatically monitored, and dredging cannot be conducted.

Description

Technical Field

[0001] The utility model belongs to the technical field of slurry filling equipment, and in particular relates to a slurry filling pipeline with an automatic pipe blockage monitoring and dredging device. Background Art

[0002] Slurry filling technology is a green mining technology that crushes and grinds solid waste such as gangue generated during coal production and utilization, adds water to make a slurry of a specific concentration, and transports it to coal mine goafs or other residual spaces through slurry pipelines. It has significant advantages such as high filling adaptability, large solid waste treatment capacity, and low overall cost. However, during the transportation process, due to unreasonable slurry concentration design, insufficient pumping pressure, improper pipeline layout, and irregular personnel operation, the slurry material dehydrates, settles, stratifies, and segregates in the pipeline, resulting in pipeline blockage.

[0003] Pipe blockage not only affects the normal progress of filling operations and causes economic losses to the entire filling system, but also poses safety hazards such as pipe bursts in serious cases. Conventional pipe blockage dredging requires workers to dismantle the pipeline and pound out the blocked materials, which is not only time-consuming and labor-intensive, but also poses safety hazards due to the pressure on the pipeline. Monitoring the state of slurry in the pipeline is an important means to predict the occurrence of pipe blockage and determine the location of the blockage. The development of automatic monitoring and dredging devices is one of the key difficulties in the implementation of slurry filling technology, and is a technical problem that needs to be solved urgently for the safe and efficient operation of the slurry filling system on site. Utility Model Content

[0004] The utility model aims to provide a slurry filling pipeline with an automatic pipe blockage monitoring and unblocking device, which solves the problem that the prior art cannot automatically monitor the pipe blockage position and unblock it.

[0005] The technical solution adopted by the utility model is a slurry-filled pipeline with an automatic pipe blockage monitoring and unblocking device, including a plurality of slurry-filled pipelines, the plurality of slurry-filled pipelines are connected in series through three-way pipes, a pressure sensor unit and a high-pressure water pipe unit are provided in the plurality of three-way pipes, the pressure sensor unit is connected to a signal amplifier, a PLC device, a server and a display in sequence through a first control line, the high-pressure water pipe unit is connected to the PLC device through a second control line, and also includes a power supply, which is respectively connected to the pressure sensor unit, the signal amplifier, the PLC device, the server and the display through cables.

[0006] The utility model is also characterized in that:

[0007] Two ports of a plurality of slurry filling pipelines are fixedly connected with flanges A, three ports of the tee pipe are fixedly connected with flanges B, and flanges B at opposite ends of the tee pipe are fixedly connected with flanges A by bolts respectively.

[0008] The pressure sensor unit includes a pressure sensor, one end of which is connected to a signal amplifier, a PLC device, a server and a display in sequence through a first control line. The power supply is connected to the pressure sensor through a cable. The other end of the pressure sensor is provided with a thread. A nut A is fixedly connected to the inner wall of the tee pipe. The pressure sensor is threadedly connected to the nut A.

[0009] A sealing gasket A is provided between the pressure sensor and the nut A.

[0010] The high-pressure water pipe unit includes a high-pressure water pipe, which is connected to the PLC equipment through a second control line. One end of the high-pressure water pipe is connected to the mine fire sprinkler water pipe. A ball valve is provided at one end of the high-pressure water pipe, and a thread is provided at the other end of the high-pressure water pipe. A nut B is fixedly connected to the inner wall of the tee pipe, and the high-pressure water pipe is threadedly connected to the nut B. An impeller unit is provided in the end of the high-pressure water pipe away from the mine fire sprinkler water pipe, and a nozzle is fixedly connected to one end of the impeller unit.

[0011] A sealing gasket B is provided between the high-pressure water pipe and the nut B.

[0012] The impeller unit comprises an impeller, an impeller fixing frame is fixedly connected to the shaft of the impeller, the impeller fixing frame has a "T"-shaped cross section, and the impeller fixing frame is fixedly connected to the inner wall of the high-pressure water pipe.

[0013] The nozzle includes a nozzle shell, which includes a first cavity and a second cavity. There are several springs in the second cavity. One end of the several springs abuts against the inner wall of the nozzle shell, and the other ends of the several springs are commonly fixed with a nozzle plug. The outer wall of the nozzle shell is provided with a nozzle, and the nozzle plug cooperates with the several nozzles.

[0014] The beneficial effects of the utility model are:

[0015] The utility model provides a slurry filling pipeline with an automatic pipe blockage monitoring and unblocking device, which has a simple structure, is safe and efficient, convenient and practical, can automatically and quickly locate the pipe blockage and unblock it, which not only saves time and economic costs, but also increases the safety of underground operations, and has broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of a slurry filling pipeline with an automatic pipe blockage monitoring and unblocking device of the utility model;

[0017] Figure 2 yes Figure 1 A partial enlarged view of middle A.

[0018] In the figure, 1. slurry filling pipeline, 2. pressure sensor, 301. first control line, 302 second control line, 4. signal amplifier, 5. PLC equipment, 6. server, 7. display, 8. power supply, 9. three-way pipe, 901. flange A, 902. bolt, 903. flange B, 10. high-pressure water pipe, 1101. impeller, 1102. impeller fixing frame, 12. nozzle, 1201. spring, 1202. nozzle, 1203. nozzle plug, 1204. nozzle housing, 1205. first cavity, 1206. second cavity, 1301. nut A, 1302. nut B, 1401. sealing gasket A, 1402. sealing gasket B, 15. ball valve. DETAILED DESCRIPTION

[0019] The utility model is described in detail below with reference to the accompanying drawings and specific implementation modes.

[0020] The utility model provides a slurry filling pipeline with an automatic pipe blockage monitoring and unblocking device, such as Figure 1As shown, it includes a plurality of slurry filling pipelines 1, and the plurality of slurry filling pipelines 1 are connected in series through three-way pipes 9. A pressure sensor unit and a high-pressure water pipe unit are arranged in the plurality of three-way pipes 9. The pressure sensor unit is connected to a signal amplifier 4, a PLC device 5, a server 6 and a display 7 in sequence through a first control line 301. The high-pressure water pipe unit is connected to the PLC device 5 through a second control line 302. It also includes a power supply 8, which is connected to the pressure sensor unit, the signal amplifier 4, the PLC device 5, the server 6 and the display 7 through cables. The signal amplifier 4 transmits the current signal output by the pressure sensor 2 to the PLC device 5; the two ports of the plurality of slurry filling pipelines 1 are fixedly connected with flanges A901, the three ports of the three-way pipe 9 are fixedly connected with flanges B903, and the flanges B903 at the opposite ends of the three-way pipe 9 are fixedly connected to the flange A901 through bolts 902 respectively; the pressure sensor unit includes a pressure sensor 2, and one end of the pressure sensor 2 is connected to the flange A901 through the first control line 301 in sequence. The signal amplifier 4, the PLC device 5, the server 6 and the display 7 are connected. The power supply 8 is connected to the pressure sensor 2 through a cable. The other end of the pressure sensor 2 is provided with a thread. The inner wall of the three-way pipe 9 is fixed with a nut A1301. The pressure sensor 2 is threadedly connected to the nut A1301. A sealing gasket A1401 is provided between the pressure sensor 2 and the nut A1301. The high-pressure water pipe unit includes a high-pressure water pipe 10. The high-pressure water pipe 10 is connected to the PLC device 5 through a second control line 302. The high-pressure water pipe 10 is connected to the PLC device 5 through a second control line 302. One end of the high-pressure water pipe 10 is connected to the fire sprinkler pipe of the mine. A ball valve 15 is provided at one end of the high-pressure water pipe 10. A thread is provided at the other end of the high-pressure water pipe 10. A nut B1302 is fixedly connected to the inner wall of the tee pipe 9. The high-pressure water pipe 10 is threadedly connected to the nut B1302. An impeller unit is provided in the end of the high-pressure water pipe 10 away from the fire sprinkler pipe of the mine. A nozzle 12 is fixedly connected to one end of the impeller unit of the high-pressure water pipe 10. A sealing gasket B1402 is provided between the high-pressure water pipe 10 and the nut B1302. Figure 2 As shown, the impeller unit includes an impeller 1101, and an impeller fixing frame 1102 is fixedly connected to the shaft of the impeller 1101. The cross-section of the impeller fixing frame 1102 is "T"-shaped, and the impeller fixing frame 1102 is fixedly connected to the inner wall of the high-pressure water pipe 10; the nozzle 12 includes a nozzle housing 1204, and the nozzle housing 1204 includes a first cavity 1205 and a second cavity 1206. There are a plurality of springs 1201 in the second cavity 1206, one end of the plurality of springs 1201 abuts against the inner wall of the nozzle housing 1204, and the other ends of the plurality of springs 1201 are commonly fixedly connected to a nozzle plug 1203, and a nozzle 1202 is provided on the outer wall of the nozzle housing 1204, and the nozzle plug 1203 cooperates with the plurality of nozzles 1202.

[0021] The utility model provides a slurry filling pipeline with an automatic monitoring and unblocking device for pipe blockage, and its working principle is as follows: the pressure threshold is preset by programming the PLC device 5, and the pressure sensor 2 monitors the pressure surge signal generated by the pipe blockage in the slurry filling pipeline 1, and transmits it to the PLC device 5 through the first control line 301. The PLC device 5 automatically outputs a signal to control and open the ball valve 15 through the second control line 302, and the underground high-pressure water drives the impeller 1101 to rotate rapidly along the high-pressure water pipe 10, and the high-pressure water enters along the first cavity 1205 inside the nozzle 12, and lifts the spring 1201 in the second cavity, and the nozzle 1202 can discharge water to disperse the pipe blocking material. After the pipe blockage is unblocked, the pressure of the slurry filling pipeline 1 drops below the safety threshold, and the PLC device 5 outputs a signal to control the ball valve 15 to close through the second control line 302, and the spring 1201 returns to its original state to drive the nozzle plug 1203 to move downward to block the nozzle 1202, effectively preventing the filling slurry from blocking the nozzle. At the same time, the signal amplifier 4 amplifies the signal, and then the PLC device 5 converts all the data output by the signal amplifier 4 into actual physical quantities at the same time, and transmits them to the server 6 by the first control line 301; the server 6 summarizes all the monitoring data of the slurry filling pipeline 1, and presents the data on the display 7 through the corresponding software. The operating status of the slurry filling pipeline 1 can be analyzed by the computer. When the system fails, the staff can manually terminate the system operation.

[0022] Example 1

[0023] The slurry filling pipeline with the automatic pipe blockage monitoring and unblocking device proposed in this embodiment is as follows: Figure 1 As shown, it includes several slurry filling pipelines 1, and the several slurry filling pipelines 1 are connected in series through three-way pipes 9. Pressure sensor units and high-pressure water pipe units are provided in the three-way pipes 9. The pressure sensor unit is connected to the signal amplifier 4, the PLC device 5, the server 6 and the display 7 in sequence through the first control line 301. The high-pressure water pipe unit is connected to the PLC device 5 through the second control line 302. It also includes a power supply 8, which is respectively connected to the pressure sensor unit, the signal amplifier 4, the PLC device 5, the server 6 and the display 7 through cables.

[0024] Example 2

[0025] The slurry filling pipeline with the automatic pipe blockage monitoring and unblocking device proposed in this embodiment is as follows: Figure 1As shown, it includes a plurality of slurry filling pipelines 1, which are connected in series through three-way pipes 9, and a pressure sensor unit and a high-pressure water pipe unit are arranged in the plurality of three-way pipes 9. The pressure sensor unit is connected to a signal amplifier 4, a PLC device 5, a server 6 and a display 7 in sequence through a first control line 301, and the high-pressure water pipe unit is connected to the PLC device 5 through a second control line 302. It also includes a power supply 8, which is connected to the pressure sensor unit, the signal amplifier 4, the PLC device 5, the server 6 and the display 7 through cables respectively; the two ports of the plurality of slurry filling pipelines 1 are fixedly connected with flanges A90 1. The three ports of the tee pipe 9 are all fixedly connected with flanges B903, and the flanges B903 at the opposite ends of the tee pipe 9 are respectively fixedly connected with flanges A901 by bolts 902; the pressure sensor unit includes a pressure sensor 2, one end of the pressure sensor 2 is connected to the signal amplifier 4, the PLC device 5, the server 6 and the display 7 in sequence through the first control line 301, the power supply 8 is connected to the pressure sensor 2 through a cable, the other end of the pressure sensor 2 is provided with a thread, the inner wall of the tee pipe 9 is fixedly connected with a nut A1301, and the pressure sensor 2 is threadedly connected with the nut A1301; a sealing gasket A1401 is provided between the pressure sensor 2 and the nut A1301.

[0026] Example 3

[0027] The slurry filling pipeline with the automatic pipe blockage monitoring and unblocking device proposed in this embodiment is as follows: Figure 1As shown, it includes a plurality of slurry filling pipelines 1, and the plurality of slurry filling pipelines 1 are connected in series through three-way pipes 9. A pressure sensor unit and a high-pressure water pipe unit are arranged in the plurality of three-way pipes 9. The pressure sensor unit is connected to the signal amplifier 4, the PLC device 5, the server 6 and the display 7 in sequence through the first control line 301. The high-pressure water pipe unit is connected to the PLC device 5 through the second control line 302. It also includes a power supply 8, which is connected to the pressure sensor unit, the signal amplifier 4, the PLC device 5, the server 6 and the display 7 through cables respectively; the two ports of the plurality of slurry filling pipelines 1 are fixedly connected with flanges A901, the three ports of the three-way pipe 9 are fixedly connected with flanges B903, and the flanges B903 at the opposite ends of the three-way pipe 9 are fixedly connected to the flange A901 through bolts 902 respectively; the pressure sensor unit includes a pressure sensor 2, and one end of the pressure sensor 2 is connected to the signal amplifier 4, the PLC device 5 in sequence through the first control line 301 , server 6 and display 7, power supply 8 is connected to pressure sensor 2 through cable, the other end of pressure sensor 2 is provided with thread, nut A1301 is fixedly connected to the inner wall of tee pipe 9, pressure sensor 2 is threadedly connected to nut A1301; sealing gasket A1401 is provided between pressure sensor 2 and nut A1301; high-pressure water pipe unit includes high-pressure water pipe 10, high-pressure water pipe 10 is connected to PLC device 5 through second control line 302, one end of high-pressure water pipe 10 is connected to mine Fire sprinkler water pipe, a ball valve 15 is provided at one end of the high-pressure water pipe 10, and a thread is provided at the other end of the high-pressure water pipe 10. A nut B1302 is fixedly connected to the inner wall of the tee pipe 9. The high-pressure water pipe 10 is threadedly connected to the nut B1302. An impeller unit is provided in the end of the high-pressure water pipe 10 away from the mine fire sprinkler water pipe. A nozzle 12 is fixedly connected to one end of the impeller unit of the high-pressure water pipe 10. A sealing gasket B1402 is provided between the high-pressure water pipe 10 and the nut B1302.

[0028] Example 4

[0029] The slurry filling pipeline with the automatic pipe blockage monitoring and unblocking device proposed in this embodiment is as follows: Figure 1As shown, it includes a plurality of slurry filling pipelines 1, and the plurality of slurry filling pipelines 1 are connected in series through three-way pipes 9. A pressure sensor unit and a high-pressure water pipe unit are arranged in the plurality of three-way pipes 9. The pressure sensor unit is connected to the signal amplifier 4, the PLC device 5, the server 6 and the display 7 in sequence through the first control line 301. The high-pressure water pipe unit is connected to the PLC device 5 through the second control line 302. It also includes a power supply 8, which is connected to the pressure sensor unit, the signal amplifier 4, the PLC device 5, the server 6 and the display 7 through cables respectively; the two ports of the plurality of slurry filling pipelines 1 are fixedly connected with flanges A901, the three ports of the three-way pipe 9 are fixedly connected with flanges B903, and the flanges B903 at the opposite ends of the three-way pipe 9 are fixedly connected to the flange A901 through bolts 902 respectively; the pressure sensor unit includes a pressure sensor 2, and one end of the pressure sensor 2 is connected to the signal amplifier 4, the PLC device 5 in sequence through the first control line 301 , server 6 and display 7, power supply 8 is connected to pressure sensor 2 through cable, the other end of pressure sensor 2 is provided with thread, nut A1301 is fixedly connected to the inner wall of tee pipe 9, pressure sensor 2 is threadedly connected to nut A1301; sealing gasket A1401 is provided between pressure sensor 2 and nut A1301; high-pressure water pipe unit includes high-pressure water pipe 10, high-pressure water pipe 10 is connected to PLC device 5 through second control line 302, one end of high-pressure water pipe 10 is connected to mine Fire sprinkler pipe, high pressure water pipe 10 is provided with a ball valve 15 at one end of the mine fire sprinkler pipe, and a thread is provided at the other end of the high pressure water pipe 10, a nut B1302 is fixedly connected to the inner wall of the tee pipe 9, the high pressure water pipe 10 is threadedly connected to the nut B1302, an impeller unit is provided at the end of the high pressure water pipe 10 away from the mine fire sprinkler pipe, and a nozzle 12 is fixedly connected to one end of the impeller unit of the high pressure water pipe 10; a sealing gasket B1402 is provided between the high pressure water pipe 10 and the nut B1302. Figure 2 As shown, the impeller unit includes an impeller 1101, and an impeller fixing frame 1102 is fixedly connected to the shaft of the impeller 1101. The cross-section of the impeller fixing frame 1102 is "T"-shaped, and the impeller fixing frame 1102 is fixedly connected to the inner wall of the high-pressure water pipe 10; the nozzle 12 includes a nozzle housing 1204, and the nozzle housing 1204 includes a first cavity 1205 and a second cavity 1206. There are a plurality of springs 1201 in the second cavity 1206, one end of the plurality of springs 1201 abuts against the inner wall of the nozzle housing 1204, and the other ends of the plurality of springs 1201 are commonly fixedly connected to a nozzle plug 1203, and a nozzle 1202 is provided on the outer wall of the nozzle housing 1204, and the nozzle plug 1203 cooperates with the plurality of nozzles 1202.

Claims

1. A slurry filling pipeline with an automatic pipe blockage monitoring and unblocking device, characterized in that: The invention comprises a plurality of slurry filling pipelines (1), wherein the plurality of slurry filling pipelines (1) are connected in series via three-way pipes (9), wherein a pressure sensor unit and a high-pressure water pipe unit are arranged in the plurality of three-way pipes (9), wherein the pressure sensor unit is sequentially connected to a signal amplifier (4), a PLC device (5), a server (6) and a display (7) via a first control line (301), wherein the high-pressure water pipe unit is connected to the PLC device (5) via a second control line (302), and further comprises a power supply (8), wherein the power supply (8) is respectively connected to the pressure sensor unit, the signal amplifier (4), the PLC device (5), the server (6) and the display (7) via cables.

2. The slurry filling pipeline with an automatic pipe blockage monitoring and unblocking device according to claim 1 is characterized in that: The two ports of the plurality of slurry filling pipes (1) are fixedly connected to flanges A (901), the three ports of the three-way pipe (9) are fixedly connected to flanges B (903), and the flanges B (903) at the two opposite ends of the three-way pipe (9) are fixedly connected to the flanges A (901) by bolts (902) respectively.

3. The slurry filling pipeline with an automatic pipe blockage monitoring and unblocking device according to claim 1 is characterized in that: The pressure sensor unit comprises the pressure sensor (2), one end of the pressure sensor (2) is connected to a signal amplifier (4), a PLC device (5), a server (6) and a display (7) in sequence through a first control line (301), the power supply (8) is connected to the pressure sensor (2) through a cable, the other end of the pressure sensor (2) is provided with a thread, a nut A (1301) is fixedly connected to the inner wall of the three-way pipe (9), and the pressure sensor (2) is threadedly connected to the nut A (1301).

4. The slurry filling pipeline with an automatic pipe blockage monitoring and unblocking device according to claim 3 is characterized in that: A sealing gasket A (1401) is provided between the pressure sensor (2) and the nut A (1301).

5. The slurry filling pipeline with an automatic pipe blockage monitoring and unblocking device according to claim 1 is characterized in that: The high-pressure water pipe unit comprises a high-pressure water pipe (10), the high-pressure water pipe (10) is connected to the PLC device (5) via a second control line (302), one end of the high-pressure water pipe (10) is connected to a mine fire sprinkler pipe, a ball valve (15) is provided at one end of the high-pressure water pipe (10), a thread is provided at the other end of the high-pressure water pipe (10), a nut B (1302) is fixedly connected to the inner wall of the three-way pipe (9), the high-pressure water pipe (10) is threadedly connected to the nut B (1302), an impeller unit is provided in one end of the high-pressure water pipe (10) away from the mine fire sprinkler pipe, and a nozzle (12) is fixedly connected to one end of the impeller unit.

6. The slurry filling pipeline with an automatic pipe blockage monitoring and unblocking device according to claim 5 is characterized in that: A sealing gasket B (1402) is provided between the high-pressure water pipe (10) and the nut B (1302).

7. The slurry filling pipeline with an automatic pipe blockage monitoring and unblocking device according to claim 5 is characterized in that: The impeller unit comprises an impeller (1101), an impeller fixing frame (1102) being fixedly connected to the shaft of the impeller (1101), the impeller fixing frame (1102) having a "T"-shaped cross section, and the impeller fixing frame (1102) being fixedly connected to the inner wall of the high-pressure water pipe (10).

8. The slurry filling pipeline with an automatic pipe blockage monitoring and unblocking device according to claim 5, characterized in that: The nozzle (12) comprises a nozzle shell (1204), the nozzle shell (1204) comprises a first cavity (1205) and a second cavity (1206), a plurality of springs (1201) are arranged in the second cavity (1206), one end of the plurality of springs (1201) abuts against the inner wall of the nozzle shell (1204), the other ends of the plurality of springs (1201) are fixedly connected to a nozzle plug (1203), a nozzle (1202) is arranged on the outer wall of the nozzle shell (1204), and the nozzle plug (1203) cooperates with the plurality of nozzles (1202).

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