Efficient refrigeration cold exchanger

Abstract

The utility model relates to an efficient refrigeration cold exchanger in the field of ice making equipment, which comprises four cross beams, two end stand columns are jointly and fixedly connected between the upper cross beam and the lower cross beam, the upper cross beam and the lower cross beam are fixedly connected with a middle stand column through a connecting plate, and a middle longitudinal beam and two end longitudinal beams are jointly and fixedly connected between the front cross beam and the rear cross beam. A plurality of second clamping plates are jointly and fixedly connected between the two end longitudinal beams on the left side, a plurality of first clamping plates are jointly and fixedly connected between the two end longitudinal beams on the right side, and a U-shaped heat exchange tube bank is jointly and fixedly connected between the first clamping plates and the second clamping plates. According to the water collecting box, the tube plate is arranged in the water collecting box, stress points are diverged through the bent buckle plate with the bending degree, the tube plate and the bent buckle plate are sealed through the blocking plate and the reinforcing rib plate, the pressure bearing capacity of the water collecting box is improved, pressure impact is effectively reduced, the water leakage phenomenon is effectively avoided, and the cold exchange effect of the cold exchanger is improved.

Description

Technical Field

[0001] The utility model relates to a cold exchanger, in particular to a high-efficiency refrigeration cold exchanger applied in the field of ice-making equipment. Background Art

[0002] An ice maker is a mechanical device that generates ice by cooling water through a refrigeration system. It uses a refrigeration system and water as a carrier to condense water into ice. Cold exchange equipment is used in the ice-making process. When heat exchange is performed, the liquid will first enter the water collecting box, and then pass through the water collecting box into multiple heat exchange tubes connected to it for cold exchange operation.

[0003] The water collecting boxes in the existing cold exchangers are mostly in the form of round tubes or square tubes. When welding the heat exchange tubes and the water collecting box, the contact surface of the round tube is small, which is not convenient for welding the heat exchange tubes and the round tubes, and may even cause water leakage in the pipes after welding. Although the square tube is easy to weld, the pressure bearing capacity of the square tube is weaker than that of the round tube, and the pressure shock during use is larger. Both types of pipes are inconvenient to operate, which may lead to a decrease in the refrigeration effect of the cold exchanger and a shortened service life of the water collecting box. Utility Model Content

[0004] In view of the above-mentioned prior art, the technical problem to be solved by the utility model is that the water collecting boxes in the existing cold exchangers are mostly circular pipes or square pipes, but the circular pipes are not convenient for welding and water leakage may occur, and the square pipes have weak pressure bearing capacity, which leads to a decrease in the cooling effect of the cold exchanger and a shortened service life of the water collecting box.

[0005] To solve the above problems, the utility model provides a high-efficiency refrigeration exchanger, including four cross beams, two end columns are commonly fixedly connected between the upper and lower cross beams, and the upper and lower cross beams are fixedly connected with the middle column through a connecting plate, a middle longitudinal beam and two end longitudinal beams are commonly fixedly connected between the front and rear cross beams, a plurality of clamping plates 2 are commonly fixedly connected between the two end longitudinal beams on the left side, and a plurality of clamping plates 1 are commonly fixedly connected between the two end longitudinal beams on the right side, a U-shaped heat exchange tube row is commonly fixedly connected between the clamping plates 1 and 2, both ends of the heat exchange tube row are fixedly connected with a water collecting box, the water collecting box includes a tube sheet fixedly penetrated by the ends of the heat exchange tube row, a bending buckle plate is fixedly connected to the inner wall of the tube sheet, the front and rear ends of the tube sheet are fixedly connected with a blocking plate, the ends of the two blocking plates away from each other are fixedly connected with a reinforcing rib plate, the left end of the bending buckle plate is fixedly connected with a connecting pipe, and a temperature measuring tube is fixedly penetrated in the connecting pipe of one of the water collecting boxes.

[0006] In the above-mentioned high-efficiency refrigeration cooler, the U-shaped tube sheet is used to facilitate the welding of the heat exchange tube row tubes, and then the force points are dispersed through the curved bending buckle plate, and the tube sheet and the bending buckle plate are sealed with a plugging plate and a reinforcing rib plate to improve the pressure-bearing capacity of the water collecting box, thereby effectively reducing pressure shock, effectively avoiding the occurrence of water leakage, and improving the cooling effect of the cooler.

[0007] As a further improvement of the present application, a flange is fixedly sleeved on the outer surface of the connecting pipe, and an externally threaded pipe joint is fixedly connected to the outer surface of the connecting pipe, and the connecting pipe, the bending buckle plate and the externally threaded pipe joint are connected.

[0008] As a further improvement of the present application, adjacent end longitudinal beams and cross beams are fixedly connected with tie angle steels, and the angle between the end longitudinal beams and the tie angle steels is forty-five degrees.

[0009] As a further improvement of the present application, the cross section of the tube sheet is U-shaped, and a plurality of fixing holes are drilled on the inner wall of the tube sheet, and the inner diameter of the fixing holes is consistent with the diameter of the heat exchange tube row.

[0010] As another improvement of the present application, the bending buckle plate includes two rectangular blocks and an isosceles trapezoidal plate fixedly connected to the two rectangular blocks. The ends of the two rectangular blocks that are away from each other are fixedly connected to the inner wall of the tube plate, and the angle between the isosceles trapezoidal plate and the rectangular blocks is one hundred and thirty-five degrees.

[0011] As another improvement of the present application, a pressure gauge is fixedly connected to the front end of the blocking plate, and the pressure gauge is connected to the external controller signal.

[0012] To summarize, in actual application, water flows through a connecting pipe into a water collecting box connected to it, and then enters the heat exchange tube row pipe through the water collecting box for heat exchange operation, and then enters another water collecting box and is discharged through another connecting pipe. The heat exchange tube row pipe is supported and limited by the first and second clamps, and multiple cross beams, middle columns, end columns, end longitudinal beams and middle longitudinal beams provide stable support for the overall equipment. The U-shaped tube sheet is convenient for welding the heat exchange tube row pipe, and then the force points are diverged by the curved bending buckle plate. The tube sheet and the bending buckle plate are sealed with a plugging plate and a reinforcing rib plate to improve the pressure bearing capacity of the water collecting box, thereby effectively reducing pressure shock, effectively avoiding the occurrence of water leakage, and improving the cooling effect of the cooler. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a structural front view of the first embodiment of the present application;

[0014] Figure 2 This is a left view of the structure of the first embodiment of the present application;

[0015] Figure 3This is a schematic diagram of the flange structure of the first embodiment of the present application;

[0016] Figure 4 This is a top view of the structure of the first embodiment of the present application;

[0017] Figure 5 This is a schematic diagram of the three-dimensional structure of the tube sheet according to the first embodiment of the present application;

[0018] Figure 6 This is a schematic structural diagram of the second implementation method of the present application.

[0019] Description of the numbers in the figure:

[0020] 1 flange, 2 connecting pipe, 3 external threaded pipe joint, 4 bending buckle plate, 5 tube sheet, 6 connecting plate, 7 end column, 8 cross beam, 9 middle column, 10 heat exchange tube row pipe, 11 clamp plate one, 12 end longitudinal beam, 13 tie angle steel, 14 middle longitudinal beam, 15 clamp plate two, 16 blocking plate, 17 reinforcing rib plate, 18 temperature measuring tube, 19 pressure gauge. DETAILED DESCRIPTION

[0021] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.

[0022] The first implementation method:

[0023] Figure 1 , Figure 2 and Figure 3 It shows: a high-efficiency refrigeration cooler, including four cross beams 8, two end columns 7 are commonly fixedly connected between the upper and lower cross beams 8, and the upper and lower cross beams 8 are fixedly connected with the middle column 9 through the connecting plate 6, a plurality of clamping plates 11 are commonly fixedly connected between the two end longitudinal beams 12 on the right, and a plurality of clamping plates 2 15 are commonly fixedly connected between the two end longitudinal beams 12 on the left, and the clamping plates 11 and 2 15 can limit and fix the heat exchange tube arrangement 10 to improve the stability of the heat exchange tube arrangement 10, and a U-shaped heat exchange tube arrangement 10 is commonly fixedly connected between the clamping plates 11 and 2 15, the outer surface of the connecting pipe 2 is fixedly sleeved with a flange 1, and the outer surface of the connecting pipe 2 is fixedly connected with an external threaded pipe joint 3, the connecting pipe 2, the bending buckle plate 4 and the external threaded pipe joint 3 are connected, the external threaded pipe joint 3 can be connected to the external pipeline, and the flange 1 can fix the connecting pipe 2 to the external pipeline.

[0024] Figure 4 and Figure 5It is shown that: an intermediate longitudinal beam 14 and two end longitudinal beams 12 are fixedly connected between the front and rear cross beams 8, both ends of the heat exchange tube row tube 10 are fixedly connected with a water collecting box, the water collecting box includes a tube sheet 5 fixedly penetrated by the ends of the heat exchange tube row tube 10, the inner wall of the tube sheet 5 is fixedly connected with a bending buckle plate 4, the front and rear ends of the tube sheet 5 are fixedly connected with a plugging plate 16, the ends of the two plugging plates 16 that are far away are fixedly connected with a reinforcing rib plate 17, the left end of the bending buckle plate 4 is fixedly connected with a connecting pipe 2, a temperature measuring tube 18 is fixedly penetrated in the connecting pipe 2 of one of the water collecting boxes, the temperature measuring tube 18 can detect the water temperature inside the connecting pipe 2 of the water outlet, the adjacent end longitudinal beams 12 and the cross beam 8 are fixedly connected with a tie angle steel 13, and the end longitudinal beams 12 and the tie angle steel 13 are fixedly connected. The angle between the rib angle steels 13 is forty-five degrees, and the cross-section of the tube sheet 5 is U-shaped. The U-shaped tube sheet 5 is convenient for welding the heat exchange tube row tube 10, and then the force points are diverged through the bending buckle plate 4 with a curvature, and a plurality of fixing holes are opened on the inner wall of the tube sheet 5. The inner diameter of the fixing hole is consistent with the diameter of the heat exchange tube row tube 10, which is convenient for the heat exchange tube row tube 10 to be inserted into the tube sheet 5. The bending buckle plate 4 includes two rectangular blocks and an isosceles trapezoidal plate fixedly connected to the two rectangular blocks. The ends of the two rectangular blocks that are far away are fixedly connected to the inner wall of the tube sheet 5. The angle between the isosceles trapezoidal plate and the rectangular block is one hundred and thirty-five degrees. The bending buckle plate 4 with a curvature diverges the force points, reduces pressure shock, improves the pressure bearing capacity of the water collecting box, and can reduce costs.

[0025] When in use, water flows into a water collecting box connected to it through a connecting pipe 2, and then enters the heat exchange tube row pipe 10 through the water collecting box for heat exchange operation, and then enters another water collecting box and is discharged through another connecting pipe 2. The heat exchange tube row pipe 10 is supported and limited by the clamping plate 11 and the clamping plate 2 15, and multiple cross beams 8, middle columns 9, end columns 7, end longitudinal beams 12 and middle longitudinal beams 14 provide stable support for the overall equipment. The U-shaped tube sheet 5 is convenient for welding the heat exchange tube row pipe 10, and then the force points are diverged through the bending buckle plate 4 with a curvature. The plugging plate 16 and the reinforcing rib plate 17 are used to seal the tube sheet 5 and the bending buckle plate 4 to improve the pressure bearing capacity of the water collecting box, thereby effectively reducing pressure shock, effectively avoiding the occurrence of water leakage, and improving the cooling effect of the cooler.

[0026] The second implementation method:

[0027] This embodiment is based on the first embodiment, and a pressure gauge 19 is added, and the rest of the parts are consistent with the first embodiment.

[0028] Figure 6 It is shown that a pressure gauge 19 is fixedly connected to the front end of the blocking plate 16, and the pressure gauge 19 is connected to the external controller signal.

[0029] When in use, the pressure inside the water collecting box is monitored in real time through the pressure gauge 19, so that the staff can timely understand the internal pressure of the cooler and perform pressure reduction operation on the cooler in a timely manner.

[0030] In view of current practical needs, the protection scope of the above-mentioned implementation mode adopted in this application is not limited to this. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the protection scope of this utility model.

Claims

1. A high-efficiency refrigeration exchanger, comprising four beams (8), characterized in that: Two end columns (7) are fixedly connected between the upper and lower cross beams (8), and the upper and lower cross beams (8) are fixedly connected to a middle column (9) via a connecting plate (6); a middle longitudinal beam (14) and two end longitudinal beams (12) are fixedly connected between the front and rear cross beams (8); a plurality of second clips (15) are fixedly connected between the two end longitudinal beams (12) on the left; a plurality of first clips (11) are fixedly connected between the two end longitudinal beams (12) on the right; and a U-shaped heat exchange tube row (10) is fixedly connected between the first clip (11) and the second clip (15); Both ends of the heat exchange tube row pipe (10) are fixedly connected to a water collecting box, and the water collecting box comprises a tube sheet (5) through which the ends of the heat exchange tube row pipe (10) are fixedly penetrated, the inner wall of the tube sheet (5) is fixedly connected to a bending buckle plate (4), the front and rear ends of the tube sheet (5) are fixedly connected to a blocking plate (16), and the ends of the two blocking plates (16) that are far away from each other are fixedly connected to a reinforcing rib plate (17), and the left end of the bending buckle plate (4) is fixedly connected to a connecting pipe (2), and a temperature measuring pipe (18) is fixedly penetrated in the connecting pipe (2) of one of the water collecting boxes.

2. A high-efficiency refrigeration cooler according to claim 1, characterized in that: The outer surface of the connecting pipe (2) is fixedly sleeved with a flange (1), and the outer surface of the connecting pipe (2) is fixedly connected to an externally threaded pipe joint (3); the connecting pipe (2), the bent buckle plate (4) and the externally threaded pipe joint (3) are interconnected.

3. The high-efficiency refrigeration cooler according to claim 1, characterized in that: A tie bar angle steel (13) is fixedly connected between the adjacent end longitudinal beams (12) and cross beams (8), and the included angle between the end longitudinal beams (12) and the tie bar angle steel (13) is forty-five degrees.

4. The high-efficiency refrigeration cooler according to claim 1, characterized in that: The cross section of the tube sheet (5) is U-shaped, and a plurality of fixing holes are drilled on the inner wall of the tube sheet (5), wherein the inner diameter of the fixing holes is consistent with the diameter of the heat exchange tube row (10).

5. The high-efficiency refrigeration cooler according to claim 4, characterized in that: The bent buckle plate (4) comprises two rectangular blocks and an isosceles trapezoidal plate fixedly connected to the two rectangular blocks, the ends of the two rectangular blocks that are away from each other are fixedly connected to the inner wall of the tube plate (5), and the angle between the isosceles trapezoidal plate and the rectangular blocks is one hundred and thirty-five degrees.

6. The high-efficiency refrigeration cooler according to claim 1, characterized in that: A pressure gauge (19) is fixedly connected to the front end of the front blocking plate (16), and the pressure gauge (19) is connected to an external controller signal.

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